The present disclosure relates to the field of heating device technologies, and in particular, to a magnetron and a microwave heating device including the magnetron.
A magnetron is a vacuum electron tube that generates microwaves. Because of its high oscillation efficiency, high microwave output power, and other characteristics, the magnetron is widely used as a microwave generating source in microwave application devices such as a household microwave oven and an industrial microwave heating device. As a relatively mature microwave generating source, a structure and a size of the magnetron are strictly limited. Therefore, in a device that uses the magnetron to generate microwaves, the magnetron has a large size, which has an adverse impact on a volume of the device.
An object of the present disclosure is to provide a magnetron. The magnetron can be miniaturized through redesign of a size of the magnetron, and an impact on output efficiency of the magnetron can be reduced while the magnetron being miniaturized.
Another object of the present disclosure is to provide a microwave heating device. The microwave heating device includes the aforementioned magnetron.
The magnetron according to embodiments of the present disclosure includes a tube core, a first tube shell, a second tube shell, an output ceramic, an antenna cap, and an antenna. The first tube shell, the tube core, the second tube shell, the output ceramic, and the antenna cap are connected in sequence. The antenna extends into the tube core, and sequentially passes through the second tube shell and the output ceramic and extends into the antenna cap. A height H1 of the second tube shell relative to the tube core is smaller than or equal to 14 mm, and a ratio of the height H1 to a height H2 of the output ceramic ranges from 0.4 to 2.3.
With the magnetron according to the embodiments of the present disclosure, a miniaturization design of the magnetron is realized by reducing a size of the tube core. Moreover, by setting the ratio of the height of the tube core to the height of the output ceramic, the output efficiency of the magnetron can be ensured, and energy loss can be reduced.
In addition, the magnetron according to the embodiments of the present disclosure can further have the following additional technical features.
Optionally, the ratio H1/H2 of the height H1 to the height H2 of the output ceramic ranges from 1.3 to 1.7.
Optionally, a height of the first tube shell relative to the tube core is smaller than or equal to the height of the second tube shell relative to the tube core.
Optionally, each of the first tube shell and the second tube shell includes a tube body portion and a plate body portion. The plate body portion covers an end portion of the tube core, and the plate body portion is provided with a protrusion. The protrusion is configured to support a magnetic portion arranged around the tube body portion to allow a gap to be formed between the magnetic portion and the plate body portion.
Optionally, the magnetron further includes a housing and a heat dissipation member. The tube core is disposed inside of the housing, and the heat dissipation member is connected between the tube core and the housing.
Optionally, the heat dissipation member includes a connection portion, a first branch and a second branch. The connection portion is connected to the tube core. The first branch is connected to the connection portion and extends obliquely to be connected to the housing. The second branch is connected to the connection portion and extends obliquely to be connected to the housing. The first branch and the second branch extend obliquely in opposite directions.
Optionally, the connection portion is provided with a first flange attached to an outer surface of the tube core. Each of the first branch and the second branch is provided with a second flange attached to an inner surface of the housing.
Optionally, the antenna is constructed as an elongated strip with a circular, elliptical or rectangular cross-section.
The microwave heating device according to the embodiments of the present disclosure includes an inner container and the magnetron as described above. The inner container has a cooking cavity and a microwave channel formed at a wall of the inner container. The magnetron is disposed outside of the inner container and adapted to provide microwaves into the inner container through the microwave channel.
Optionally, the microwave channel is constructed into a flared shape with a cross-sectional area gradually increasing towards the cooking cavity.
Optionally, the output ceramic and the antenna cap extend into the microwave channel.
microwave heating device 100, inner container 10, cooking cavity 101, microwave channel 102, magnetron 20, tube core 21, first tube shell 21a, second tube shell 21b, tube body portion 211, plate body portion 212, protrusion 213, output ceramic 22, antenna cap 23, antenna 24, housing 25, heat dissipation member 26, connection portion 261, first branch 262, second branch 263, first flange 264, second flange 265, magnetic member 27.
A magnetron is a vacuum electron tube that generates microwaves. Because of its high oscillation efficiency, high microwave output power, and other characteristics, the magnetron is widely used as a microwave generating source in microwave application devices such as a household microwave oven and an industrial microwave heating device. As a main energy source in a microwave heating device, the magnetron has an important effect on the microwave heating device. As can be seen from
Embodiments of the present disclosure will be described in detail below with reference to examples thereof as shown in the accompanying drawings, throughout which same or similar elements, or elements having same or similar functions, are denoted by same or similar reference numerals. The embodiments described below with reference to the drawings are illustrative only, and are intended to explain rather than limit the present disclosure.
As illustrated in
With the magnetron 20 according to the embodiments of the present disclosure, a miniaturization design of the magnetron 20 is realized by reducing a size of the tube core 21. Moreover, by setting the ratio of the height of the tube core 21 to the height of the output ceramic 22, the output efficiency of the magnetron 20 can be ensured, and energy loss can be reduced.
The tube core 21, the second tube shell 21b, the output ceramic 22, and the antenna cap 23 may be sequentially arranged in an axial direction of the tube core 21. The antenna 24 passes through the output ceramic 22 along an axis of the output ceramic 22 and extends into the antenna cap 23 along an axis of the antenna cap 23.
As can be seen from
Meanwhile, a reduction in the height H1 of the tube core 21 leads to a large change in a structure of an energy output system of the magnetron 20. In addition, it is difficult for the antenna 24 to transmit energy to the output ceramic 22, which allows the energy output efficiency to be greatly reduced and seriously affects the output efficiency of the magnetron 20.
In order to solve the impact of the reduction in the height H1 of the tube core 21 on the output efficiency of the magnetron 20, the height of the output ceramic 22 and a height of the first tube shell 21a are reset in the present disclosure. It can be seen from experiments that the ratio H1/H2 of the height H1 to the height H2 of the output ceramic 22 and the output efficiency of the magnetron 20 show a non-linear variation trend. In combination with Table 1 and
Therefore, in the present disclosure, the height H1 is set to be smaller than or equal to 14 mm, and the ratio H1/H2 of the height H1 to the height H2 of the output ceramic 22 is set to range from 0.4 to 2.3, which can not only ensure the miniaturization of the magnetron 20, but also effectively ensure the output efficiency of the magnetron 20, avoid the waste of energy, save energy and protect the environment, and also prevent an excessive heat generation amount of the magnetron 20 from affecting normal operation of the magnetron 20, and improve operation stability of the magnetron 20 after being miniaturized.
As can be seen from the above Table 1, when the height H1 is smaller than or equal to 14 mm, the H1/H2 and the output efficiency of the magnetron 20 show a non-linear variation trend. When H1/H2 ranges from 1.3 to 1.7, the magnetron 20 may be ensured to have higher output efficiency. Therefore, in some embodiments of the present disclosure, the ratio H1/H2 of the height H1 to the height H2 of the output ceramic 22 ranges from 1.3 to 1.7. The output efficiency can be further improved while realizing the miniaturization of the magnetron 20.
Further, the ratio H1/H2 of the height H1 to the height H2 of the output ceramic 22 may be set to range from 1.4 to 1.6.
In some embodiments of the present disclosure, the height of the first tube shell 21a is smaller than a height of the second tube shell 21b, so that a size of the magnetron 20 can be further reduced. In addition, the height of the first tube shell 21a may be set to be the same as the height of the second tube shell 21b, and the heights of the first tube shell 21a and the second tube shell 21b are both heights relative to the tube core 21.
As illustrated in
The tube body portion 211 may include two, three or more protrusions 213. For example, a plurality of groups of protrusions 213 may be arranged at intervals in a circumferential direction of the magnetic member 27, and each group of the plurality of groups of protrusions 213 includes at least one protrusion 213. In this way, stable support for the magnetic member 27 can be realized by a plurality of protrusions 213. Meanwhile, it is convenient to form a gap between the magnetic member 27 and an end cover, to increase thermal resistance between the magnetic member 27 and the end cover while improving a heat dissipation effect on the magnetic member 27. In addition, a heat insulation structure may further include a plurality of groups of protrusions 213 concentrically arranged. Each group of the plurality of groups of protrusions 213 includes a plurality of protrusions 213 arranged in the circumferential direction of the magnetic member 27, and two adjacent groups of the plurality of groups of protrusions 213 may have a same number of protrusions 213 or different numbers of protrusions 213, or the like. The applicant of the present disclosure has analyzed a setting number of protrusions 213. As the analysis result of the applicant, when the number of protrusions 213 is 4 or 3, the magnetic member 27 has a slow temperature rise and a lowest magnetic reduction rate. Especially when the number of protrusions 213 is 3, the magnetic member 27 has a slowest temperature rise and the lowest magnetic reduction rate. That is because a least number of protrusions 213 are adopted when three or four protrusions 213 are provided, to provide stable support for the magnetic member 27.
Specifically, the protrusion 213 may be supported within a region from an inner peripheral surface to an outer peripheral surface of the magnetic member 27, preferably at a part with a predetermined ratio of the region from the inner peripheral surface to the outer peripheral surface of the magnetic member 27, and the predetermined ratio may range from 1/3 to 2/3. For example, the protrusion 213 is supported at 1/2 of the region from the inner peripheral surface to the outer peripheral surface of the magnetic member 27. In this way, formation of the gap between the magnetic member 27 and the plate body portion 212 can be further improved, allowing gaps to be stably formed between various parts of the magnetic member 27 and the plate body portion 212, to further weaken heat transfer while further facilitating heat dissipation of the magnetic member 27.
The protrusion 213 is constructed as a truncated cone shape and has a radial size gradually decreasing away from a surface of the plate body portion 212. An end portion periphery of the protrusion 213 is rounded, and/or an end surface of the protrusion 213 is recessed inwards. Therefore, a contact area between the plate body portion 212 and the magnetic member 27 can be further reduced, and a heat conduction rate can be further reduced. Moreover, since there is a gap between the protrusion 213 and the magnetic member 27, circulation of the air flow can be further facilitated for heat dissipation, to improve the heat dissipation effect, and further reduce a temperature rise rate of the magnetic member 27.
In addition, the gap between the magnetic member 27 and the plate body portion 212 may not be set too large or too small, which may affect stable operation of the magnetic member 27. Therefore, in the present disclosure, a protruding height of the protrusion 213 on the surface of the plate body portion 212 ranges from 1 millimeter to 2 millimeters, to allow for formation of a gap ranging from 1 mm to 2 mm between the magnetic member 27 and the surface of the plate body portion 212. Of course, the gap between the magnetic member 27 and the surface of the plate body portion 212 may be set to be smaller than 1 mm or greater than 2 mm as actual use situations. Adjustments are performed as actual heat dissipation requirements and energy efficiency requirements. For example, a gap of 0.5 mm, 1 mm, 2 mm, 4 mm, 5 mm, 10 mm, or the like may be formed between the magnetic member 27 and the surface of the plate body portion 212.
In addition, a heat insulation layer may be sprayed on a surface of the magnetic member 27 facing towards the plate body portion 212. By forming a heat insulation layer between the magnetic member 27 and the plate body portion 212, the thermal resistance can be further effectively improved, and the heat transfer rate can be reduced, thereby achieving an effect of reducing the temperature rise rate of the magnetic member 27.
Similarly, an interval between the magnetic member 27 and the plate body portion 212 may not be set too large or too small, which may affect the stable operation of the magnetic member 27. Therefore, a thickness of the heat insulation layer ranges from 1 mm to 2 mm. Of course, the gap between the magnetic member 27 and the surface of the plate body portion 212 may be set to be smaller than 1 mm or greater than 2 mm as the actual use situations. The adjustments are performed as the actual heat dissipation requirements and energy efficiency requirements. For example, a gap of 0.5 mm, 0.7 mm, 2.1 mm, 2.3 mm, 2.5 mm, 3 mm, or the like may be formed between the magnetic member 27 and the surface of the plate body portion 212.
In some examples of the present disclosure, the surface of the magnetic member 27 facing towards the plate body portion 212 has a heat insulation layer, the plate body portion 212 has a protrusion 213, and the protrusion 213 abuts with the heat insulation layer. By forming the heat insulation layer and the protrusion 213, it is possible to separate the magnetic member 27 from the plate body portion 212 by a predetermined gap. Moreover, it is also possible to ensure a gap formed between the magnetic member 27 and the plate body portion 212 for the air flow to pass through and to perform heat insulation by utilizing the heat insulation layer, improving the heat insulation and heat dissipation effects, further reducing the temperature rise rate. A total thickness of the heat insulation layer and the protrusion 213 may range from 1 mm to 2 mm.
In some examples of the present disclosure, the surface of the magnetic member 27 facing towards the plate body portion 212 has a heat insulation layer, and the plate body portion 212 has a protrusion 213. The heat insulation layer covers a part of the surface of the magnetic member 27, and the protrusion 213 abuts with another part of the surface of the magnetic member 27. Similarly, by forming the heat insulation layer and the protrusion 213, it is possible to separate the magnetic member 27 from the plate body portion 212 by the predetermined gap. Moreover, it is also possible to ensure the gap formed between the magnetic member 27 and the plate body portion 212 for the air flow to pass through and to perform heat insulation by utilizing the heat insulation layer, improving the heat insulation and heat dissipation effects, further reducing the temperature rise rate. Each of the thickness of the heat insulation layer and the height of the protrusion 213 may range from 1 millimeter to 2 millimeters.
In some embodiments of the present disclosure, there is a gap between the inner peripheral surface of the magnetic member 27 and an outer peripheral surface of the tube shell. In this way, the magnetic member 27 can be separated from the tube shell, which reduces heat transfer between the tube shell and the magnetic member 27, and further reduces the temperature rise rate of the magnetic member 27. Further, the gap between the inner peripheral surface of the magnetic member 27 and the outer peripheral surface of the tube shell may be empty or filled with the heat insulation layer, or a structure such as a protrusion 213 may be formed between the magnetic member 27 and the tube shell to realize heat insulation.
In the present disclosure, the heat dissipation of the magnetron 20 is redesigned, allowing a temperature rise of a heating surface of a magnet to be greatly reduced. It is also possible to spray a heat insulation coating on the heating surface of the magnet, to reduce heat transfer of a vacuum tube to the magnet.
As illustrated in
As illustrated in
The connection portion 261 is provided with a first flange 264 attached to an outer surface of the tube core 21. Each of the first branch 262 and the second branch 263 is provided with a second flange 265 attached to an inner surface of the housing 25. Heat conduction effects between the heat dissipation member 26 and the housing 25 and between the heat dissipation member 26 and the tube core 21 can be improved, and the heat dissipation effect on the tube core 21 can be further improved.
In some embodiments of the present disclosure, the antenna 24 is constructed as an elongated strip with a circular, elliptical or rectangular cross-section, to facilitate improving microwave conduction efficiency and effects and ensuring the performance of the magnetron 20.
As illustrated in
As illustrated in
A technical solution of the present disclosure is described below. Provided is an energy output system composed of the second tube shell 21b (a metal housing), the output ceramic 22, the antenna cap 23, the antenna 24, and the exhaust pipe. With reference to
With the microwave heating device 100 according to the embodiments of the present disclosure, by providing the foregoing magnetron 20, it is possible to reduce the space occupied by the magnetron 20, realize the miniaturization of the microwave heating device 100 or increase a volume of the cooking cavity 101, and ensure heating performance of the magnetron 20, i.e., on the basis of ensuring the miniaturization and a large volume of the microwave heating device 100, it is possible to improve an energy utilization rate, reduce the waste of energy, and save energy and protect the environment.
As illustrated in
As illustrated in
In addition, the terms “first” and “second” are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features associated with “first” and “second” may explicitly or implicitly include at least one of the features. In the description of the present disclosure, “plurality” means at least two, such as two, three, etc., unless otherwise specifically defined.
In the present disclosure, unless otherwise clearly specified and limited, terms such as “install”, “connect”, “connect to”, “fix” and the like should be understood in a broad sense. For example, it may be a fixed connection or a detachable connection or connection as one piece; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate; internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present disclosure can be interpreted depending on specific situations.
In the present disclosure, unless expressly stipulated and defined otherwise, the first feature “on” or “under” the second feature may mean that the first feature is in direct contact with the second feature, or the first and second features are in indirect contact through an intermediate. Moreover, the first feature “above” the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply mean that the level of the first feature is higher than that of the second feature. The first feature “below” the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply mean that the level of the first feature is smaller than that of the second feature.
In descriptions of the present disclosure, descriptions with reference to the terms “an embodiment”, “some embodiments”, “examples”, “specific examples”, or “some examples” etc., mean that specific features, structure, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present disclosure. In this specification, the schematic representations of the above terms do not necessarily refer to the same implementation or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine the different embodiments or examples and the features of the different embodiments or examples described in this specification without contradicting each other.
Although the embodiments of the present disclosure have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and should not be construed as limiting the present disclosure. For those of ordinary skill in the art, changes, modifications, substitutions, and variations can be made to the above-mentioned embodiments within the scope of the present disclosure.
Number | Date | Country | Kind |
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202211204111.5 | Sep 2022 | CN | national |
This application is a continuation application of International Application No. PCT/CN2022/127246, filed on Oct. 25, 2022, which claims priority to Chinese Patent Application No. 202211204111.5 filed on Sep. 29, 2022, the entire disclosure of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/CN2022/127246 | Oct 2022 | WO |
Child | 19094660 | US |