The present invention relates to a magnetron used for a device utilizing a microwave such as a microwave oven.
The aforesaid magnetron is configured in a manner, as an example, that a magnet ring (also called as a conversion plate or a shim plate) formed by magnetic material is disposed between an anode cylinder having anode vanes disposed radially on the inner wall surface thereof and an circular magnet disposed on the opening end side of the anode cylinder, in order to improve a magnetic force in an active space at the periphery of a cathode structure (refer JP-A-2002-163993, for example). Since the magnet ring is disposed, much magnetic flux can be conducted into the active space, so that the efficiency of a magnetic circuit can be improved.
In order to improve the efficiency of the magnetic circuit, it is important to conduct much magnetic flux in the active space at the periphery of the cathode structure. However, since the magnet ring of the magnetron of the related art has a uniform thickness, the magnetic flux is also attracted on the outer periphery side which does not so much contribute to the conduction of the magnetic flux in the active space at the periphery of the cathode structure, so that there is a limit in the improvement of the efficiency of the magnetic circuit.
Further, since the magnet ring of the magnetron of the related art has an annular uniform shape, the magnet ring can not be restricted and so free in the radial direction. Thus, the positioning of the magnet ring is difficult in the manufacturing process of the magnetron. As a result, the magnet ring likely deviates at its center axis from the radial direction of the circular magnet and the anode cylinder. When the center axis of the magnet ring deviates, the magnetic characteristics in the active space at the periphery of the cathode structure can not be realized so as to coincide with the design. Thus, there arises a problem that the oscillation becomes unstable and desired oscillation efficiency can not be achieved. In order to solve this problem the magnetron disclosed in JP-A-2002-163993 is configured in a manner that, as shown in a perspective view of
However, the magnetron disclosed in the JP-A-2002-163993 provides the cut and erected part at the outer circumferential part or the inner circumferential part of the magnet ring or provides the arbitrary number of projection portions on the entire surface in order to suppress the positional deviation of the circular magnet and the magnet ring. There arises a problem that the cut and erected part or the projection portions obstructs the flow of the magnetic flux lines to thereby degrade the efficiency of the magnetic circuit.
The invention is made in view of the aforesaid circumstances and an object of the invention is to provide a magnetron which can conduct more magnetic flux in the active space at the periphery of a cathode structure to thereby further improve the efficiency of a magnetic circuit.
The magnetron according to the invention includes an anode cylinder on which inner wall a plurality of anode vanes are provided, a pole piece provided on an end side of the anode cylinder, a circular magnet provided on the vicinity of the pole piece, and a magnet ring provided between the anode cylinder and the circular magnet. The outer diameter of the magnet ring is smaller than or equal to the outer diameter of the circular magnet, and larger than or equal to the outer diameter of the anode cylinder. The magnet ring has a portion on a surface of the pole piece side whose normal line is non-parallel to the central axis of the anode cylinder.
The first aspect of the invention is that a first thickness of the magnetic ring at a first position which is distant from the center of the magnetic ring in the outer diameter of the anode cylinder and a second thickness of the magnetic ring at a second position which is distant from the center of the magnetic ring in the outer diameter of the circular magnet are different.
According to this configuration, the thickness of the magnet ring from the position corresponding to the outer diameter position of the anode cylinder to the position corresponding to the outer diameter position of the circular magnet differs from the thickness of the remaining part of the magnet ring. Thus, unlike the related art, there is no fear that the cut and erected part or the projection portions obstructs the flow of the magnetic flux lines, and so the more magnetic flux can be flown in the active space at the periphery of the cathode structure, whereby the efficiency of the magnetic circuit can be improved. Further, unlike the related art, the invention does not employ the structure that the seal flange of a large diameter is coupled to the opening portion of the anode cylinder and the magnet ring is joined to the seal flange, but the invention employs the structure that the anode cylinder is disposed separately from the magnet ring, whereby the assembling procedure can be performed easily.
Examples of the thickness differences in the magnet ring are as follows.
The first example is that a thickness of a part of the magnet ring between the first position and the second position is smaller than a thickness of the remaining part of the magnet ring.
The second example is that the thickness of the part of the magnet ring between the first position and the second position is partially thin
The third example is that the thickness of the magnetic ring is linearly changes from the first position to the second position.
In addition, the magnet ring is configured in a manner that the magnetic ring includes a plurality of bended parts directed to the anode cylinder and a plurality of plane parts at the outer periphery of the magnetic ring. The bended parts and the plane parts are periodically and alternately arranged. Thus, both the increase of a flowing amount of the magnetic flux in the active space at the periphery of the cathode structure and the positioning of the anode cylinder and the magnet ring can be achieved simultaneously. That is, the improvement of the efficiency of the magnetic circuit and the stabilization of the magnetic field distribution in the active space can be achieved simultaneously.
The second aspect of the invention is that the magnet ring has a projection portion directing to the anode cylinder. The projection portion is provided between a first position which is distant from the center of the magnetic ring in the outer diameter of the anode cylinder and a second position which is distant from the center of the magnetic ring in the outer diameter of the circular magnet.
According to this configuration, the projection portion is provided between the first and the second position. Thus, unlike the related art, there is no fear that the cut and erected part or the projection portions provided at the outer circumferential end of the magnet ring obstructs the flow of the magnetic flux lines. As a result, since more magnetic flux can be flown in the active space at the periphery of the cathode structure, the efficiency of the magnetic circuit can be improved.
Examples of the shape of the projection portion are as follows.
The first example is that the projection portion is formed in a rail shape so as to continue along a circumferential direction of the magnet ring.
The second example is that at least one projection portion is formed in a convex shape, such as mountain shape.
The third example is that a plurality of the projection portions is disposed along the circumferential direction of the magnet ring.
The forth example is that the projection portion is formed at a position contacting with an outer side surface of the anode cylinder.
The performance can be further improved when the magnetron is applied to a device utilizing a microwave such as a microwave oven.
According to the magnetron of the invention, the improvement of the efficiency of the magnetic circuit and the stabilization of the magnetic field distribution in the active space can be achieved.
Hereinafter, a preferred embodiment of the invention will be explained in detail with reference to drawings.
Cooling fins 16 are fit in the outer circumferential surface of the anode cylinder 11. A plurality of anode vanes 17 are disposed radially on the inner circumferential surface of the anode cylinder 11 (only one of the anode vanes 17 is shown in
The magnet ring 20 is configured in a manner that the outer diameter thereof is equal to or smaller than the outer diameter of the circular magnets 13A, 13B and is equal to or larger than the outer diameter of the anode cylinder 11. Further, as shown in
In this manner, according to the magnetron 1 according to the embodiment, the magnet ring is configured in a manner that the outer diameter thereof is equal to or smaller than the outer diameter of the circular magnets 13A, 13B and is equal to or larger than the outer diameter of the anode cylinder 11 and further the magnet ring is formed in the tapered shape in a manner that the thickness thereof reduces gradually toward the outer circumferential end thereof from the inner circumferential end thereof. Thus, unlike the related art, there is no fear that the cut and erected part or the projection portions obstructs the flow of the magnetic flux lines. As a result, since more magnetic flux can be flown in the active space at the periphery of the cathode structure, the efficiency of the magnetic circuit can be improved. Further, unlike the related art, the embodiment does not employ the structure that the seal flange of a large diameter is coupled to the opening portion of the anode cylinder and the magnet ring is joined to the seal flange, but the embodiment employs the structure that the anode cylinder is disposed separately from the magnet ring, whereby the assembling procedure can be performed easily.
Although the aforesaid embodiment employs the magnet ring 20 formed in the tapered shape in a manner that the thickness thereof reduces gradually toward the outer circumferential end thereof from the inner circumferential end thereof, the shape of the magnet ring is not limited thereto and various kinds of shapes may be applied to the magnet ring. Applied examples of the magnet ring 20 will be explained below.
A magnet ring 20A shown in
A magnet ring 20B shown in
A magnet ring 20C shown in
A magnet ring 20D shown in
The cut and erected parts 20Dc enables the engagement with the side tube 14 on the anode side, whereby the positional deviation in the radial direction of the magnet ring 20D can be prevented. Since the positional deviation of the magnet ring 20D can be prevented, the magnetic flux becomes stable and so the magnetic field distribution in the active space can be stabilized. Further, since the cut and erected parts 20Dc are provided along the circumferential direction of the magnet ring 20D, the anode cylinder 11 and the magnet ring 20D can be positioned more firmly. Furthermore, since the cut and erected parts 20Dc are not provided at the outer circumferential end of the magnet ring 20D and the parts from 20Db to 20Da are made thinner than the other parts, the flow of the magnetic flux lines are scarcely obstructed and so there does not arise a problem that the efficiency of the magnetic circuit is degraded. Thus, the magnet ring 20D can simultaneously achieve the improvement of the efficiency of the magnetic circuit and the stabilization of the magnetic field distribution in the active space.
A magnet ring 20E shown in
The bent part 20Ea is narrower in its width and lower in its height as compared with the cut and erected part 20Dc of the magnet ring 20D shown in
A magnet ring 20F shown in
Further, since the projection portions 20Fb are provided along the circumferential direction of the magnet ring 20F, the anode cylinder 11 and the magnet ring 20F can be positioned more firmly. Furthermore, since the projection portions 20Fb are not provided at the outer circumferential end of the magnet ring 20F, the flow of the magnetic flux lines are scarcely obstructed and so there does not arise a problem that the efficiency of the magnetic circuit is degraded. Thus, the magnet ring 20F can simultaneously achieve the improvement of the efficiency of the magnetic circuit and the stabilization of the magnetic field distribution in the active space.
Another embodiment of the present invention is described as follow.
Cooling fins 16 are fit in the outer circumferential surface of the anode cylinder 11. A plurality of anode vanes 17 are disposed radially on the inner circumferential surface of the anode cylinder 11 (only one of the anode vanes 17 is shown in
The magnet ring 30 is configured in a manner that the outer diameter thereof is equal to or smaller than the outer diameter of the annular magnets 13A, 13B and is equal to or larger than the outer diameter of the anode cylinder 11. As shown in
Since the projection portion 30A is provided on the inner circumferential side than the outer circumferential end of the magnet ring on the rear surface of the magnet ring 30, most of the magnetic flux generated by the annular magnets 13A, 13B tends to be directed to the inner circumferential side. That is, more magnetic flux flows to the active space 18 at the periphery of the cathode structure 19, whereby the efficiency of a magnetic circuit can be improved.
Further, since the projection portion 30A is formed at the position contacting with the outer side surface of the anode cylinder 11, both the anode cylinder 11 and the magnet ring 30 can be positioned. Thus, the distribution of the magnetic field of the active space 18 can be stabilized, so that the stabilization and the improvement of efficiency of the oscillation can be achieved.
Since the magnetic flux density in a range equal to or lager than 45 mm but small than the position of the outer diameter (55 mm) of the magnet ring 30 is also larger than the magnetic flux density at the outer diameter of the magnet ring 30, the projection portion 30A may be provided at any position on the inner circumferential side than the outer circumferential end of the magnet ring 30. However, the position is preferably in a range equal to or smaller than 45 mm in a view point of increasing the magnetic flux density. In particular, the projection portion 30A is desirably provided at the position contacting with the outer side surface of the anode cylinder 11 in the vicinity of the anode cylinder 11. Instead, the projection portion 30A can be provided at the position contacting with the outer periphery of the pole piece 12. Thus, the positioning of the magnet ring 30 is made possible, whereby the positional deviation in the radial direction of the magnet ring 30 and the annular magnet 13A (13B) can be prevented. Accordingly, as described above, the distribution of the magnetic field of the active space 18 can be stabilized and so the stabilization and the improvement of efficiency of the oscillation can be achieved.
In this manner, according to the magnetron 3 of the embodiment, the projection portion 30A is provided at the position contacting with the outer side surface of the anode cylinder 11 on the rear surface (that is, the surface opposing to the anode cylinder 11) of the magnet ring 30. Thus, unlike the related art, there is no fear that the cut and erected part or the projection portions provided at the outer circumferential end of the magnet ring obstructs the flow of the magnetic flux lines. As a result, since more magnetic flux can be flown in the active space 18 at the periphery of the cathode structure 19, the efficiency of the magnetic circuit can be improved. Further, since the anode cylinder 11 and the magnet ring 30 can be correctly positioned, the distribution of the magnetic field of the active space 18 can be stabilized and the stabilization and the improvement of efficiency of the oscillation can be achieved. That is, the magnet ring 30 according to the invention can simultaneously achieve the improvement of the efficiency of the magnetic circuit and the stabilization of the magnetic field distribution in the active space.
In the aforesaid embodiment, although the projection portion 30A is formed in the rail shape so as to continue along the circumferential direction of the magnet ring 30 (concentric continuous rail), the shape of the projection portion is not limited thereto. For example, as shown in
The mountain-shaped projection portion 30B has a size of the height of 0.2 mm and the diameter of 1 mm on the surface thereof contacting with the magnet, as an example.
The invention can achieve the improvement of the efficiency of the magnetic circuit and the stabilization of the magnetic field distribution in the active space, and can be applied to a device utilizing a microwave such as a microwave oven.
Number | Date | Country | Kind |
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P2008-047975 | Feb 2008 | JP | national |
P2008-091247 | Mar 2008 | JP | national |
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4338545 | Koinuma et al. | Jul 1982 | A |
4395657 | Tada et al. | Jul 1983 | A |
4426601 | Tsuzurahara | Jan 1984 | A |
4855645 | Kinuno et al. | Aug 1989 | A |
6670762 | Aiga et al. | Dec 2003 | B2 |
7375470 | Baek et al. | May 2008 | B2 |
Number | Date | Country |
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0 263 491 | Apr 1988 | EP |
53-111272 | Sep 1978 | JP |
06-267443 | Sep 1994 | JP |
2002-163993 | Jun 2002 | JP |
Number | Date | Country | |
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20090218949 A1 | Sep 2009 | US |