Claims
- 1. A buffer feeder system for processing mail pieces comprising:
- at least a first and a second subsystem having transport means for conveying said mail pieces thereto, said first and second subsystem having respective first and second buffer feeder conveyor means positioned in operative relationship with said transport means, first and second gating means associated respectively with said first and second subsystem and being operatively positioned with respect to said transport means for selectively directing said mail pieces onto said first and second buffer feeder conveyor means, at least first and second mail sensing means positioned at substantially the opposite extremities of the buffer feeder conveyor means of each subsystem,
- master control means coupled to both subsystems for initiating concurrently a buffer mode in one subsystem and a feeder mode in the other subsystem, said master control means causing at a predetermined time said first subsystem to assume a buffer mode and said second subsystem to assume a feeder mode wherein said first gating means assumes a physical orientation which causes all of the mail pieces being conveyed by said transport means to be directed onto said first buffer feeder conveyor means, said master control means conditioning said first buffer feeder conveyor means for motion in a direction to receive and buffer said mail pieces,
- said first mail sensing means of said first subsystem being positioned in proximity to said first gating means and being coupled to said first buffer feeder conveyor means, said first mail sensing means being responsive to the presence of each mail piece deposited upon the latter conveyor means for incrementing the conveyor motion in a fixed step to produce a shingled batch of mail pieces, said second mail sensing means of said first subsystem being coupled to said master control means and providing an electrical signal thereto indicative of a full condition in said first buffer feeder conveyor means,
- said master control means conditioning said second buffer feeder conveyor means at said predetermined time for motion in a direction to feed out the shingled batch of mail pieces previously stored on the last mentioned conveyor means.
- 2. A system as defined in claim 1 further characterized in that said first and second buffer feeder conveyor means are positioned in side-by-side relationship with said transport means.
- 3. A system as defined in claim 2 further characterized in that said mail pieces are conveyed by said transport means in edge oriented fashion, each edge oriented mail piece exiting said first gating means and upon contact with said first buffer feeder conveyor means, rotating about its axis of motion and falling flat upon the last mentioned conveyor means.
- 4. A system as defined in claim 3 further characterized in that the motion of said first buffer feeder conveyor means to receive and buffer said mail pieces is in a direction opposite to that of said transport means, and the motion of said second buffer feeder conveyor means to feed out the previously stored batch of mail pieces is in the same direction as said transport means.
- 5. A system as defined in claim 4 further characterized in that the first and second subsystem are oriented in-line, such that, with respect to the direction of the mail pieces being conveyed thereto by said transport means, the first subsystem lies upstream from the second subsystem.
- 6. A system as defined in claim 5 further characterized in that said transport means is comprised of an input conveyor which traverses the length of said first subsystem and a transfer conveyor which traverses the length of said second subsystem, said input conveyor and said transfer conveyor being positioned in close proximity to each other and being oriented in substantially the same horizontal plane, such that, upon selection of a particular physical orientation of said first gating means by said master control means, a mail piece is conveyed past the first subsystem and is delivered to the second downstream subsystem.
- 7. A system as defined in claim 6 wherein said input conveyor and transfer conveyor include a pair of parallel, vertically disposed guide members positioned respectively on opposite sides of the last mentioned conveyors, for retaining the edge orientation of said mail pieces until they exit a gating means.
- 8. A system as defined in claim 7 wherein said first gating means comprises a movable vane mounted in an opening in a first of said guide members, said master control means being coupled to said first gating means and providing electrical signals thereto for respectively causing said vane to assume a closed portion parallel to the first of said guide members thereby permitting mail pieces to bypass the first subsystem, and an open position wherein said vane is pivoted toward the inner surface of the second of said guide members to cause the mail pieces to be diverted onto said first buffer feeder conveyor means of said first subsystem,
- said second gating means being comprised of a fixed member angularly disposed in an opening in said first of said guide members, and providing a continuously open gate position in said second subsystem.
- 9. A system as defined in claim 8 further including a pair of singulators each having a plurality of stations and being positioned respectively in proximity to said first and second buffer feeder conveyor means, said singulators being operatively disposed to receive the mail pieces being fed out from the last mentioned conveyor means, and for generating respective streams of spaced-apart mail.
- 10. A system as defined in claim 9 further including a pair of third mail sensing means positioned in proximity to the respective input stations of said singulators, said pair of third mail sensing means being coupled respectively to said first and second buffer feeder conveyor means and being responsive to the absence of a mail piece in the input of a singulator associated with a subsystem in the feeder mode, the third mail sensing means of the last mentioned singulator initiating the motion of the buffer feeder conveyor means in the latter subsystem to effect the delivery of at least one mail piece to the singulator.
- 11. A system as defined in claim 10 further characterized in that said first, second and third mail sensing means are photocell assemblies.
- 12. A system as defined in claim 11 further including a common output conveyor operatively positioned with respect to said pair of singulators for receiving and merging the singulated mail streams therefrom.
- 13. A system as defined in claim 12 wherein said input conveyor and transfer conveyor each include a drive motor, the drive motor of said input conveyor being coupled to said master control means and being capable of being turned "on" and "off" in response to signals received by said master control means during a mail processing cycle, the drive motor of said transfer conveyor being unconditionally "on" throughout said processing cycle.
- 14. A system as defined in claim 13 wherein said pair of singulators each includes a plurality of photocell assemblies associated with the singulation stations thereof, said photocell assemblies in each singulator being coupled to a singulator control means for providing thereto electrical signals indicative of the status of each of the stations.
- 15. A system as defined in claim 14 further characterized in that said master control means comprises a plurality of input terminals and a plurality of output terminals, said second mail sensing means of said first and second subsystem being coupled to a first and second input terminal, a first output terminal of said master control means being coupled to said input conveyor drive motor, the receipt by said master control means of a buffer feeder conveyor means "full" signal from said second mail sensing means causing an output signal to be applied to said input conveyor drive motor to turn it "off",
- said singulator control means of said first subsystem having an output terminal, an AND gate having a pair of input terminals and an output terminal coupled to a third input terminal of said master control means, means coupling the output terminal of the last mentioned singulator control means to one of the input terminals of said AND gate, delay means coupling said "full" signal from the second mail sensing means of said second subsystem to the other input terminal of said AND gate,
- said singulator control means of said second subsystem having an output terminal coupled to a fourth input terminal of said master control means,
- a second output terminal of said master control means being coupled to said first gating means, and a third output terminal of said master control means being coupled to said first buffer feeder conveyor means,
- inverter means coupled said third output terminal of said master control means to said second buffer feeder conveyor means,
- the electrical signals received by said master control means alternately on its third and fourth input terminals, causing respective groups of signals to appear on all of its output terminals, to effect the periodic reversal of operating modes in said first and second subsystem.
CROSS REFERENCE TO RELATED APPLICATION
In copending patent application, Ser. No. 846,384, for "Singulation Device for Mail" by S. James Lazzarotti, Robert S. Bradshaw and James R. Hunter, there is described and claimed a singulator for separating into single spaced-apart items, a collection of mail pieces. Such a device may find particular application in the present system. Both the reference application and the present one are assigned to the same assignee.
US Referenced Citations (1)
Number |
Name |
Date |
Kind |
3339705 |
Burkhardt et al. |
Sep 1967 |
|