Mailbox post protector with internal toolless interlock

Information

  • Patent Grant
  • 12320138
  • Patent Number
    12,320,138
  • Date Filed
    Wednesday, December 4, 2024
    7 months ago
  • Date Issued
    Tuesday, June 3, 2025
    a month ago
Abstract
A post protector is disclosed that provides protection for the lower portion of a mailbox post. Protection is provided against string trimmers and edgers and other impacting implements in a landscape environment. A shielded chamber receives latches that allow simple and concealed assembly without the need for fasteners or tools. In one embodiment, the post protector may be stacked for creating a unique visual effect and added protection. In another embodiment, perimeter flanges for pinning to a soil surface are provided. The structure provides an aesthetic complement to downspout protectors having a similar profile.
Description
BACKGROUND
Technical Field

The parent disclosure provides protection to yard implements exposed to string trimmers, such as downspouts and junctions connected to roof gutter systems used for capture and control of roof diverted storm water. The present disclosure provides protection to a mailbox post in a manner that provides a continuity of appearance with the disclosed protection for downspouts and storm water junctions.


Background Information

Residential and commercial buildings utilize a variety of gutter and downspout systems for collection of water and control of storm water flow. Failing to properly control storm water impacting the roof of a residential or commercial building can have a critically negative effect on the stability of the foundation supporting the residence or building.


During a storm, an effective gutter system will channel water flow from the roof, through downspouts for redirection to appropriate areas away from the home or building. Without an effective gutter system, storm water may pool non-uniformly around the building and destabilize the soil and therefore the foundation.


Gutter systems are critical where the ground slopes towards the building or home. In addition to maintaining a uniform moisture of the soil around a building's foundation, a good gutter system will prevent water stains on walls.


A residence or building without gutters also results in uneven flow of water from the roof to areas of normal human or vehicle access. Controlling the distribution of storm water also permits collection and reuse of the storm water.


Additionally, roof water that is not collected in a gutter system may drip and coalesce onto the soffit portion of the building, soaking it to the point of the development of mold and premature decay.


A functioning gutter system will do more than protect the residential or commercial building. The gutter system will also preserve the landscaping. Without properly functioning gutters and downspouts to control runoff, storm water will cut pathways through yards and neighboring yards, creating ditches, killing lawns, flowers and vegetation, and pooling in low lying areas, killing lawns and rotting and destabilizing fences, and destabilizing driveways and sidewalks.


When it rains, storm water flows down the slope of the roof to the gutters. As the water begins to pool, it travels through the gutter system to the downspout. Downspouts carry water from the gutters to the base of the house or building. At the base of the house or building, the storm water is diverted to protect basements and foundations from flooding and further water damage.


Gutter systems are believed to have been known since 1500 BC. During the Norman Empire's rule between the 10th and 13th centuries, gutter systems were integrated into the architecture of buildings. Many of these structures included roofs with parapets and gargoyles that allowed the water to flow out of the mouth of the gargoyle.


During the reign of Henry VIII, gutters were popularized in England and made from lead, much of which had been confiscated from the church. Cast iron gutters became popular in the 1700s. When the Industrial Revolution began, gutters started being mass produced. Gutters were also made from wood in a V shape and attached to buildings and homes. These gutters were often lined with zinc.


In the 1900s, gutters were made of steel which became popular due to its resistance to rot. The advent of the Second World War and the shortage of steel gave rise to the use of aluminum as the most common gutter material because of its lightweight and excellent strength. Also, during the 1900s, manufacturers began developing plastic materials for use in association with water systems including sprinkler systems and gutters. The 1960s saw the introduction of seamless gutters which became the standard by the 1980s.


Around the same time (1970s), George Ballas of Houston, TX, invented the Weed Eater® which was soon followed by competing models known generically as string trimmers. Early models were frustrating to use, but development continued and within the next two decades, string trimmers became a stable of lawn service.


String trimmer technology was favored in part for safety reasons to replace the rotating steel blade of an edger. The string trimmer could be operated close to the base of the house without sending sparks or chipping concrete or chipping the blade and risking injury to the operator.


The confluence of the development and popularization of string trimmers, with the half century old technology of aluminum gutters and downspouts and plastic and PVC draining technology, has led to the need for the present invention.


As has been seen most clearly over the past two decades, string trimmers are not as dangerous as the rotating steel blade of an edger, but they are persistent and effective in eventually wearing materials down, especially objects made of plastic, aluminum, or wood. Millions of fences, mailboxes, and rain gutters have met a torturous and slow destruction by the weekly beating of a string trimmer. Though more resistant to degradation than wood, aluminum downspouts and their PVC drainage connectors are not compatible with string trimmers.


A first disadvantage is that aluminum downspouts and PVC connectors are geometrically dissimilar and aesthetically displeasing. The most common gutter styles used on residential homes are K-style and half round gutters. A standard gutter size is five inches. The most common seamless gutter downspouts are two and one-half inches by three inches and three inches by four inches. The downspouts commonly require connection to an underground drain. The underground drains may also be different sizes including most commonly four-inch and five-inch diameters. Since downspouts are most commonly rectangular, and drainage pipes inevitably cylindrical, a PVC downspout adapter is required to allow water to flow from the downspout into the drainage pipe.


A primary disadvantage of the conventional residence and commercial building drainage technology is that aluminum downspouts are highly susceptible to damage by string trimmers, leaving them aesthetically offensive and potentially inoperable. PVC downspout adapters are also susceptible to damage. Damage to both normally requires the services of separate contractors to remove and replace the adapter and downspout.


A second disadvantage of the current state of roof drainage technology is that drainage systems normally require PVC downspout adapters between rectilinear aluminum downspouts to cylindrical drainpipes. The downspout adapters themselves are transitions having two components of geometry that are dissimilar in appearance to the rectilinear aluminum downspout that is most commonly used.


Another disadvantage of the current state of technology is that the downspout adapters are normally located at ground level, but are inevitably unevenly located above the ground, often varying randomly from semi-subsurface to flush to the ground to noticeably above the ground atop a cylindrical drainpipe.


Even when located near to the ground, there is most often a difference in the height of the downspout adapter's mounting as viewed from the curb of a residence or commercial building. This provides a very uneven appearance and degrades the curb appeal of the residence or building.


There is a need for a solution to this problem that is aesthetically pleasing, universally applicable to the union of the rectangular downspout and odd shaped downspout adapters, and wear resistant to the abuse of string trimmers by commercial gardeners.


The following paragraphs relate to the Background of the disclosure new to this application.


Mailbox posts are conventionally made of wood. They are similarly defenseless to destruction by string trimmers. If left unprotected, the damage will eventually require removal and replacement of the mailbox post, which is a very significant and expensive undertaking for a homeowner depending on the depth to which the post was buried and the amount of concrete around it. Removal is made more difficult by the loss of the upper section of the post, which could be used as leverage when removing the subterranean section of the post.


Conventional mailbox post protectors are simple metal boxes or metal wrappings bolted together on the exterior. A disadvantage to these designs is that they require the use of a fastener that is exposed to the elements and subject to corrosion. Another disadvantage to these designs is that they require the use of tools to install.


Another disadvantage to these designs is that there is a risk of inconvenient loss of the fastener needed to secure the device to the post in the landscape covering around the post during installation. Another disadvantage to these designs is that they do not provide a universal common and modern appearance to the other landscaping elements. A more significant disadvantage to these designs is that they are aesthetically unattractive.


SUMMARY

As used herein, the terms “substantial” and “substantially” mean mostly.


An advantage of the disclosed embodiments is that they provide a means and device that solves the above-described problems with conventional intersections of thin metal and plastic downspouts with PVC downspout adapters.


A particular advantage of the disclosed embodiments is that they provide a device that protects both downspouts and downspout adapters from damage by engagement from string trimmers.


Another advantage of the disclosed embodiments is that they provide a device that is adaptable to existing conventional intersections of downspouts and PVC downspout adapters, with allowance for a range of heights of installation of adapters.


Another advantage of the disclosed embodiments is that they provide two internal chambers, including one for the larger transition adapters and a second that converges to the downspout to prevent intrusion of exterior landscape debris and animals.


Another advantage of the disclosed embodiments is that they provide a device that accommodates downspouts mounted adjacent to walls, posts, and other vertical structures.


Another advantage of the disclosed embodiments is that they provide an aesthetically pleasing geometry that covers the multiple dissimilar geometries of a conventional intersection between aluminum downspouts and PVC downspout adapters.


Another advantage of the disclosed embodiments is that they provide an aesthetically pleasing surface material that covers the multiple dissimilar materials of a conventional intersection between aluminum downspouts and PVC downspout adapters.


Another advantage of the disclosed embodiments is that they provide an aesthetically pleasing color that covers the multiple dissimilar colors of a conventional intersection between aluminum downspouts and PVC downspout adapters.


Another advantage of the disclosed embodiments is that the device accommodates the multiple dissimilar height positions of conventional intersections between aluminum downspouts and PVC downspout adapters with the surface soil.


Another advantage of the disclosed embodiments is that by providing an improved and uniform appearance at the base of multiple downspouts, they enhance the curb appeal of the property.


Another advantage of the disclosed embodiments is that they provide a variable means for securing the device to the soil, allowing avoidance of interference with subsurface drainpipes regardless of the direction of the drainpipes.


Another advantage of the disclosed embodiments is that they provide an alternative device of uniform physical appearance when a downspout fails to connect to a drainpipe, but rather extends away from the vertical structure from which water is drained.


Another advantage of the disclosed embodiments is that they provide a manufacturing means that is efficient and cost effective.


Another advantage of the disclosed embodiments is that they provide a device having a much-improved aesthetic appeal that can be further enhanced with the addition of a desired design on its exterior surfaces.


An advantage of the newly disclosed embodiments is that they provide a means and device that solves the above-described problems with conventional intersections of thin metal and plastic downspouts with PVC downspout adapters.


In one embodiment, a drainage junction shield has a base comprising a base right, a base front, and a base left. A base access spans between the ends of the base left and the base right opposite to the base front. An adapter chamber is formed between the base left, base right, and base front.


An extension has an extension right extending above the base right, an extension front extending above the base front, and an extension left extending above the base left. An extension access spans between ends of the extension left and the extension right opposite to the extension front.


A downspout chamber is formed between the base left, base right, and base front. A base perimeter is formed at the intersection of the base and the extension. An entry perimeter is formed along the top of the extension opposite to the base perimeter and is shorter than the base perimeter. The drainage junction shield is impervious to deformation from engagement with a string trimmer.


In another embodiment, the extension right is inclined over the adapter chamber, towards the extension left. The extension front is inclined over the adapter chamber, towards the extension access, and the extension left is inclined over the adapter chamber, towards the extension right.


In another embodiment, flanges extend laterally outward from one or more of the base left, base right, and base front. Anchor holes are provided on the flanges. The anchor holes are receivable of soil pins for securing the drainage junction shield to a soil surface.


In another embodiment, the number of the anchor holes exceeds the number of soil pins needed to secure the drainage junction shield to the soil, such that the locations of the anchor holes provide multiple non-conflicting locations for insertion of soil pins regardless of the direction of a drainpipe beneath the soil surface.


In another embodiment, the anchor holes are positioned within a distance of 3.25 inches and 4.00 inches to a central point of a drainpipe position at the soil surface.


In another embodiment, all anchor holes are distanced within 0.75 inches equally to a central point of a drainpipe position at the soil surface.


In another embodiment, the adapter chamber is of sufficient volume to receive an adapter connected to a drainpipe and a downspout.


In another embodiment, the base and adapter chamber are of sufficient height to receive an adapter connected to a drainpipe that extends partially above the soil surface.


In another embodiment, the entry perimeter is of sufficient size to receive a gutter system downspout.


In another embodiment the entry perimeter is sized to receive a gutter system downspout in sufficient proximity to limit foreign material entry into the downspout chamber.


In another embodiment, the extension forms a converging enclosure above the base for complementary fit of a downspout into the entry perimeter.


In another embodiment, the entry perimeter and extension access form a polygon of fewer sides than the base perimeter and base access.


In another embodiment, the base perimeter and base access form a rectangle and the entry perimeter and extension access form a rectangle.


In another embodiment, the base perimeter and base access form a hexagon and the entry perimeter and extension access form a rectangle.


In another embodiment, a decorative element is positioned on the base and/or on the extension.


In another embodiment, the drainage junction shield is made of 14 gauge steel.


In another embodiment, a base right chamfer is formed between the base right and the base front. A base left chamfer is formed between the base left and the base front. An extension right chamfer is formed between the extension right and the extension front. An extension left chamfer is formed between the extension left and the extension front. The base perimeter has five sides and forms a hexagon when placed adjacent a wall, and the entry perimeter has three sides and forms a rectangle when placed adjacent the wall.


In another embodiment, a flange extends laterally outward from each of the base left, base left chamfer, base right, base right chamfer, and base front. A plurality of anchor holes is located on each flange. The anchor holes are receivable of soil pins for securing the drainage junction shield to a soil surface.


An alternative embodiment of the drainage junction shield is designed for compatibility with downspout that does not connect to drainpipe, but is for redirection of storm water away from a wall and onto soil surface. In this embodiment, the drainage junction shield includes a drain portal for accommodating a downspout drain.


In another embodiment, a drainage junction shield comprises a base having four sections comprising a base right, a base right chamfer, a base left chamfer, and a base left. A base access spans between the ends of the base left and the base right opposite to the base front. An adapter chamber is formed inside the base right, base right chamfer, base left chamfer, and base left. A flange extends from each of the base right, base right chamfer, base left chamfer, and base left.


An extension has four sections comprising an extension right extending above the base right, an extension right chamfer extending above the base right chamfer, an extension left chamfer extending above the base left chamfer, and an extension left extending above the base left. An extension access spans between the ends of the extension left and the extension right opposite to the extension front.


A downspout chamber is formed between the base right, base right chamfer, base left chamfer, and base left. A base perimeter is formed at the intersection of the base and the extension, and an entry perimeter is formed along the top of the extension opposite to the base perimeter. The entry perimeter is shorter than the base perimeter.


In another embodiment, a base has five sections comprising a base right, a base right chamfer, a base front, a base left chamfer, and a base left. A base access spans between the ends of the base left and the base right opposite to the base front. An adapter chamber is formed between the base right, base left, and base front. A flange extends from each of the base sections.


An extension has five sections comprising an extension right extending above the base right, an extension right chamfer extending above the base right chamfer, an extension front extending above the base front, an extension left chamfer extending above the base left chamfer, and an extension left extending above the base left. An extension access spans between the ends of the extension left and the extension right opposite to the extension front.


A downspout chamber is formed between the base left, base right, and base front. A base perimeter is formed at the intersection of the base and the extension, and an entry perimeter is formed along the top of the extension opposite to the base perimeter. The entry perimeter is shorter than the base perimeter.


In one embodiment, a method of manufacturing a drainage junction shield having three sides is disclosed, comprising the steps of providing a flat sheet metal template for the drainage junction shield, the template in a template plane; bend forming the flanges outward about 90 degrees to the template plane; bend forming the extension left and extension right inward between 5 and 20 degrees to the template plane; bend forming the extension front inward between 5 and 20 degrees to the template plane; and bend forming the base left and base right inward between 85 and 90 degrees to the template plane.


In another embodiment, a method of manufacturing the drainage junction shield having four sides is disclosed, comprising the steps of providing a flat sheet metal template for the drainage junction shield, the template in a template plane; bend forming the flanges outward about 90 degrees to the template plane; bend forming the extension left and extension right inward between 2 and 20 degrees to the template plane; bend forming the extension left front and extension right front inward between 10 and 45 degrees to the template plane; bend forming the base left chamfer and the base right chamfer inward between 37 and 41 degrees to the template plane; and bend forming the base left and base right inward between 85 and 90 degrees to the template plane.


In another embodiment, a method of manufacturing the drainage junction shield having five sides is disclosed, comprising the steps of providing a flat sheet metal template for the drainage junction shield, the template in a template plane; bend forming the flanges outward about 90 degrees to the template plane; bend forming the extension left chamfer and extension right chamfer inward between 6 and 10 degrees to the template plane; bend forming the extension left and extension right inward between 2 and 6 degrees to the template plane; bend forming the extension front inward between 20 and 24 degrees to the template plane; bend forming the base left chamfer and the base right chamfer inward between 37 and 41 degrees to the template plane; and bend forming the base left and base right inward between 85 and 90 degrees to the template plane.


In another embodiment, a drainage junction shield has a base with a base access. An adapter chamber is formed within base and base access. A flange extends outward from the base and has a plurality of anchor holes. An extension is located above the base and has an extension access in the same plane as the base access. A downspout chamber is formed within the extension and the extension access. An entry perimeter is formed at the top of the extension. The base access and extension access allow adjacent placement of the drainage junction shield over a downspout and adapter, and against a vertical wall or structure. The entry perimeter is receivable of the downspout. The anchor holes are receivable of soil pins for attachment of the drainage junction shield to a soil surface.


The following paragraphs provide a Summary of the disclosure new to this application.


One advantage of the additionally disclosed embodiments of this application is that they provide a means and device that solves the above-described disadvantages with wooden mailbox posts.


Another advantage of the disclosed embodiments is that they provide a device that protects wooden mailbox posts from destructive damage by engagement from string trimmers.


Another advantage of the disclosed embodiments is that they provide two internal chambers, including a larger lower chamber for containing a latch mechanism and a second that converges to the mailbox post to prevent intrusion of exterior landscape debris and animals.


Another advantage of the disclosed embodiments is that they provide a connection mechanism that is not externally visible.


Another advantage of the disclosed embodiments is that they provide a means for securing the device to a mailbox post without tools or fasteners.


Another advantage of the disclosed embodiments is that the device is adaptable to rectangular mailbox posts of the several conventional dimensions.


Another advantage of the disclosed embodiments is that by providing an improved and uniform appearance at the base of the mailbox post, it enhances the curb appeal of the property.


Another advantage of the disclosed embodiments is that they provide an aesthetically pleasing geometry that is complimentary in appearance with the geometries of the disclosed mailbox post that enhances the curb appeal of the property.


Another advantage of the disclosed embodiments is that they provide a manufacturing means that is efficient and cost effective.


Another advantage of the disclosed embodiments is that they provide a device that can be stacked in multiples to create a different aesthetic appeal.


Another advantage of the disclosed embodiments is that they provide an extension that forms an enclosure having upwardly extending panels that are inclined inwards to which the incline of the panels are independently adjustable by bending to conform to the perimeter of a mailbox post.


Another advantage of the disclosed embodiments is that they provide a device that can be further enhanced with the addition of a desired design on its exterior surfaces.


In one embodiment, a post protector is disclosed for the protection of a post, such as a mailbox post. In one embodiment of this invention, the post protector comprises a first half and an opposite second half. Each of the first half and the second half comprises a base having a plurality of panels forming a base perimeter. The base perimeter circumscribes 180 degrees of a polygon. An extension comprises a plurality of panels extending upwards from the base panels that are angled inwards in the direction of the base perimeter. The panels of the extension converge to circumscribe 180 degrees of a rectangular post perimeter, where the apex of the extension defines three sides of the rectangular post perimeter.


A chamber is defined by the difference between the area of the base perimeter and the area of the post perimeter. A latch extends from each of the opposite ends of the base. The latches of the first half are connectable to the second half. The latches of the second half are connectable to the first half. As connected, the first half post perimeter and the second half post perimeter form a rectangular opening (post perimeter) through which a mailbox post may extend.


In another embodiment, the latches of the first half are connectable to the latches of the second half. When connected, the latches connecting the first half and second half have a tab positioned within the chamber of the opposite half, adjacent to a base panel of the opposite half.


In another embodiment, the base panels include a base right and a base left in parallel relation. The first half latches further comprise a transition extending inward from each of the base right and the base left panels. The tab extends from each transition in a direction substantially parallel to that of the base right and base left panels. A slot is located above each transition between the tab and the base right, and between the tab and the base left.


The second half latches further comprise a transition extending inward from each of the base right and the base left panels. The tab extends from each transition in a direction substantially parallel to that of the base right and base left panels. A slot is located below each transition between the tab and the base right, and between the tab and the base left.


Upon connection of the first half with the second half, the slots of the first halflatches are occupied by the transitions of the second half latches, and the slots of the second half latches are occupied by the transitions of the first half latches.


In another embodiment, the latches of the second half are lowered over the latches of the first half to connect the first half and the second half of the post protector together.


In another embodiment, the panels of the base are in the form of a non-rectangular polygon, and the panels of the extension are in a rectilinear form.


In another embodiment, the base comprises a base right, a base front, and a base left. The extension comprises an extension right, an extension front, and an extension left. The extension right is contiguous with and extending above the base right. The extension front is contiguous with and extending above the base front. The extension left is contiguous with and extending above the base left.


In another embodiment, the base comprises a base right, a base right chamfer, a base front, a base left chamfer, and a base left. The extension comprises an extension right, an extension right chamfer, an extension front, an extension left chamfer, and an extension left. The extension right is contiguous with and extending above the base right. The extension right chamfer is continuous with and extending above the base right chamfer. The extension front is contiguous with and extending above the base front. The extension left chamfer is contiguous with and extending above the base left chamfer. The extension left is contiguous with and extending above the base left.


In another embodiment, the extension panels are discontinuous, and are independently adjustable as to their inclination to allow them to conform to the post perimeter.


In another embodiment, the post protector is nest stackable on a post for protection to a greater height and to achieve a modifiable aesthetic effect.


In another embodiment, one or more flanges extend laterally outward from the base to provide a larger surface area for contact with the soil. In another embodiment, one or more flanges extend laterally outward from the base. One or more anchor holes are provided on the flanges. The anchor holes are receivable of a soil pin for securing the post protector to a soil surface.


In another embodiment, the post perimeter is sized to receive a mailbox post in sufficient proximity to limit foreign material and debris from entry into the chamber. In another embodiment, the post perimeter forms a rectangle, and the base perimeter forms an irregular hexagon.


In another embodiment, the post protector is preferably made of between 12 and 16 gauge steel.


In another embodiment, a method of manufacturing the post protector in an embodiment having three base panels in each of its halves is disclosed, comprising the steps of:

    • a) providing a flat sheet metal template for the post protector, the template in a template plane;
    • b) bend forming the extension left and extension right inward between 17 and 20 degrees to the template plane;
    • c) bend forming the extension front inward between 21 and 25 degrees to the template plane; and,
    • d) bend forming the base left and base right inward between 88 and 92 degrees to the template plane.


In another embodiment, a method of manufacturing the post protector in an embodiment having five base panels in each of its halves is disclosed, comprising the steps of:

    • a) providing a flat sheet metal template for the post protector, the template in a template plane;
    • b) bend forming the extension left chamfer and extension right chamfer inward between 5 and 40 degrees to the template plane;
    • c) bend forming the extension left and extension right inward between 2 and 6 degrees to the template plane;
    • d) bend forming the extension front inward between 20 and 24 degrees to the template plane;
    • e) bend forming the base left chamfer and the base right chamfer inward between 37 and 41 degrees to the template plane; and,
    • f) bend forming the base left and base right inward between 85 and 90 degrees to the template plane.


In another embodiment, a method of manufacturing the post protector is disclosed, comprising the steps of:

    • a) bend forming the transitions inward at their intersections with the base to an obtuse angular amount;
    • b) bend forming the transitions outward at their intersection with the tab to the obtuse angular amount; and,
    • c) wherein the bends to the transition position the tabs substantially parallel to base right and base left.





BRIEF DESCRIPTION OF THE DRAWINGS

The drawings constitute a part of this specification and include exemplary embodiments to the disclosed device, which may be embodied in various forms. It is to be understood that, in some instances, various aspects of the disclosed device may be shown exaggerated, enlarged or otherwise spatially modified to facilitate an understanding of the disclosed device.



FIG. 1 is a photograph of the prior art.



FIG. 2 is a second photograph of the prior art.



FIG. 3 is a third photograph of the prior art.



FIG. 4 is a fourth photograph of the prior art.



FIG. 5 is an isometric front view of an embodiment of the drainage junction shield, illustrating various elements of that embodiment.



FIG. 6 is a left side view of the embodiment of the drainage junction shield of FIG. 5.



FIG. 7 is a right side view of the embodiment of the drainage junction shield of FIG. 5.



FIG. 8 is a front view of the embodiment of the drainage junction shield of FIG. 5.



FIG. 9 is a rear view of the embodiment of the drainage junction shield of FIG. 5.



FIG. 10 is a top view of the embodiment of the drainage junction shield of FIG. 5.



FIG. 11 is a bottom view of the embodiment of the drainage junction shield of FIG. 5.



FIG. 12 is an isometric view of the embodiment of the drainage junction shield of FIG. 5, illustrated installed on a soil adjacent to a wall and protecting the intersection of a downspout, adapter, and drainpipe.



FIG. 13 is a rear isometric view of the embodiment of the drainage junction shield installation illustrated in FIG. 12 with the wall removed for visibility.



FIG. 14 is a front subsurface view of the embodiment of the drainage junction shield installation illustrated in FIGS. 12 and 13.



FIG. 15 is a side subsurface view of the embodiment of the drainage junction shield installation illustrated in FIG. 12.



FIG. 16 is a top view of the embodiment of the drainage junction shield installation illustrated in FIG. 12.



FIG. 17 is an isometric view of the embodiment of the drainage junction shield of FIG. 5, illustrated installed on a soil adjacent to a wall and protecting the intersection of a downspout, adapter, and drainpipe. In this view, the drainpipe is angled at approximately 45 degrees away from the wall.



FIG. 18 is an isometric view of the embodiment of the drainage junction shield of FIG. 5, illustrated installed on a soil adjacent to a wall and protecting the intersection of a downspout, adapter, and drainpipe. In this view, the drainpipe is angled approximately parallel to the wall.



FIG. 19 is an isometric view of an alternative embodiment of the drainage junction shield, designed for compatibility with a downspout that does not connect to a drainpipe, but for redirection of storm water away from a foundation.



FIG. 20 is an isometric view of the embodiment of FIG. 19 illustrated installed on a soil adjacent to a wall and protecting the downspout.



FIG. 21 is a rear isometric view of the embodiment illustrated in FIG. 20 with the wall removed for visibility.



FIG. 22 is an isometric view of an alternative embodiment of the drainage junction shield in a simple three-sided rectilinear form.



FIG. 23 is an isometric view of another alternative embodiment of the drainage junction shield in a four-sided form.



FIG. 24 is a bottom view of the embodiment illustrated in FIG. 5, illustrating the radial distances between the anchor holes and the proximate center of a drainpipe.



FIG. 25 is a bottom view of the embodiment illustrated in FIG. 22, illustrating the radial distances between the anchor holes and the proximate center of a drainpipe.



FIG. 26 illustrates a manufacturing pattern for punching and folding a drainage junction shield of the embodiment of FIG. 5.



FIG. 27 illustrates a manufacturing pattern for punching and folding a drainage junction shield of the embodiment of FIG. 22.



FIG. 28 illustrates a manufacturing pattern for punching and folding a drainage junction shield of the embodiment of FIG. 23.


A Brief Description of Additional Drawings new to this disclosure follows.



FIG. 29 is an isometric view of one embodiment of a first half of the post protector of the present disclosure.



FIG. 30 is a front view of the common geometry to both the first half and the second half in the embodiment of the post protector illustrated in FIG. 29.



FIG. 31 is a top view of the first half of the embodiment of post protector illustrated in FIGS. 29 and 30.



FIG. 32 is a bottom view of the first half of the embodiment of the post protector illustrated in FIGS. 29 and 30.



FIG. 33 is a right side view of the first half of the embodiment of the post protector illustrated in FIGS. 29 and 30.



FIG. 34 is a left side view of the embodiment of the second half of the post protector illustrated in FIGS. 29 and 30.



FIG. 35 is an isometric view of the first half and the second half of the mailbox protector shown prior to assembly, in which the first half is positioned on one side of the mailbox post and the second half is positioned on the opposite side of the mailbox post.



FIG. 36 is an isometric view of the first half and the second half of the mailbox protector shown during assembly, in which the first half is aligned against the mailbox post and the second half is elevated for locating against the mailbox post in a position opposite to, and vertically above, the position of the second half.



FIG. 37 is an isometric view illustrating the second half vertically lowered along the mailbox post for engagement of its two latches with the two latches of the first half to complete the assembly of the post protector.



FIG. 38 is a bottom view of the embodiment of the assembled post protector of FIG. 37.



FIG. 39 is an isometric view of another embodiment of the post protector, in which there are no flanges and the post protectors can be stacked for additional protection and a unique aesthetic appearance.



FIG. 40 is an isometric view of the first half of another embodiment of the post protector having fewer base and extension panels, and illustrating various elements of that embodiment.



FIG. 41 is a front view of the first half of the embodiment of the post protector of FIG. 40.



FIG. 42 is a top view of the first half of the post protector of FIG. 40.



FIG. 43 is a bottom view of the first half of the embodiment of the post protector illustrated in FIG. 40.



FIG. 44 is a right side view of the embodiment of the first half of the post protector illustrated in FIG. 40.



FIG. 45 is a left side view of the embodiment of the second half of the post protector illustrated in FIG. 39.



FIG. 46 is an isometric view illustrating the mailbox post assembled, with the latches of the first half and latches of the second half connected.



FIG. 47 illustrates a manufacturing pattern for punching and folding the embodiment of the post protector illustrated in FIG. 36.



FIG. 48 illustrates a manufacturing pattern for punching and folding the embodiment of the post protector illustrated in FIG. 43.





DETAILED DESCRIPTION

The following description is presented to enable any person skilled in the art to make and use the disclosed device, and is provided in the context of a particular application and its requirements. Various modifications to the disclosed embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other embodiments and applications without departing from the spirit and scope of the disclosed device. Thus, the disclosed device is not intended to be limited to the embodiments shown, but is to be accorded the widest scope consistent with the principles and features disclosed herein.



FIGS. 1-4 are photographs of prior art conventional intersections of downspouts and PVC downspout adapters, all of which were photographed at a residential property. FIGS. 1-4 illustrate the significant damage caused by string trimmers to both downspouts and adapters, as well as the disparity in the extension of drainpipes as to the soil level. The photographs illustrate the disruption to the functionality of residential and commercial drainage systems as a result of string trimmer and edger damage. The photographs further illustrate the destructive impact to the aesthetic appearance of residential and commercial drainage systems as a result of string trimmer and edger damage.



FIG. 1 illustrates a downspout 20 severely damaged by a string trimmer to the point of reducing its internal cross-sectional area and fluid carrying capacity above a downspout adapter 10. Such damage increases the probability that downspout 20 will clog with debris and cease to function as designed. FIG. 1 further illustrates damage to downspout adapter 10 caused by the use of string trimmers. The damage impairs the aesthetic value of the residence, and risks damage to the residence from a nonfunctioning gutter system.



FIG. 2 is a second photograph of the prior art. In FIG. 2, drainpipe 4 has been damaged and displaced by a string trimmer to disengage downspout 20 from adapter 10. Adapter 10 is mounted slightly above the soil line so as to be visible. Corrective realignment of either downspout 20 or adapter 10 is difficult. Surface debris may enter drainpipe 4 and drain water will flow externally of drainpipe 4. The damage impairs the aesthetic value of the residence, and risks damage to the foundation and the drainage system. An angled lower portion of downspout 20 would be a visible indicator of misalignment.



FIG. 3 is a third photograph of the prior art. The damage to downspout 20 is clearly visible. In this example, downspout 20 has been separated from adapter 10, allowing surface debris to enter drainpipe 4 and drain water to spread externally of drainpipe 4. The damage impairs the aesthetic value of the residence, and risks damage to the foundation and the drainage system.



FIG. 4 is a fourth photograph of the prior art. FIG. 4 illustrates the variance in height of mounting PVC downspout adapter 10 in relation to a soil surface 2. Drainpipe 4, on top of which downspout adapter 10 is mounted, extends far above soil surface 2. Downspout adapter 10 comprises a cylindrical coupling portion 12 and a rectilinear coupling portion 14 for receiving downspout 20. While the height of this drainpipe is unusually significant, variations in height of one to three inches above the surface are common.



FIG. 5 is an isometric front view of an embodiment of drainage junction shield 100, illustrating various elements of that embodiment. The embodiment illustrated has five sections. Drainage junction shield 100 has a base 110. Base 110 comprises a plurality of base sections including a base right 112, a base right chamfer 114, a base front 116, a base left chamfer 118, and a base left 120 (see FIG. 6).


As best seen in FIG. 11, a base access 122 is formed between a back edge of base right 112 and a back edge of base left 120. Base 100 and base access 122 form a hexagonal base perimeter 126 which defines an adapter chamber 124. Adapter chamber 124 is receivable of downspout adapter 10, which is a sewer and drain connector provided for flow enabled connection between downspout 20 and drainpipe 4.


Referring back to FIG. 5, drainage junction shield 100 has an extension 150. Extension 150 comprises a plurality of extension sections including an extension right 152, an extension right chamfer 154, an extension front 156, an extension left chamfer 158, and an extension left 160 (see FIG. 6).


As seen in FIG. 5, an extension access 162 is formed between a back edge of extension right 152 and a back edge of extension left 160. The uppermost extent of extension 150 and extension access 162 forms a rectangular entry perimeter 168. The volume between extension right 152, extension right chamfer 154, extension front 156, extension left chamfer 158, and extension left 160 defines a downspout chamber 164. Downspout chamber 164 is receivable of downspout 20 for flow enabled connection between adapter 10 and drainpipe 4.


As seen in FIGS. 24 and 25, a flange right 132 extends perpendicularly outward from base right 112. A flange right chamfer 134 extends perpendicularly outward from base right chamfer 114. A flange front 136 extends perpendicularly outward from base front 116. A flange left chamfer 138 extends perpendicularly outward from base left chamfer 118. A flange left 140 extends perpendicularly outward from base left 120.


Flange right 132, flange right chamfer 134, flange front 136, flange left chamfer 138, and flange left 140, each have a plurality of anchor holes 142 for receiving soil pins 144 (see FIG. 14).



FIG. 6 is a left side view of the embodiment of the drainage junction shield 100 of FIG. 5. As seen in FIG. 6, extension left 160 extends above and is contiguous with base left 120. Extension left chamfer 158 extends above and is contiguous with base left chamfer 118. Base left 120 is contiguous with base left chamfer 118. In the embodiment illustrated, decorative element 170 is located on base left 120. Extension left 160 is located in alignment with extension left chamfer 158.



FIG. 7 is a right side view of the embodiment of the drainage junction shield 100 of FIG. 5. As seen in FIG. 7, extension right 152 extends above and is contiguous with base right 112. Extension right chamfer 154 extends above and is contiguous with base right chamfer 114. Base right 112 is contiguous with base right chamfer 114. In the embodiment illustrated, decorative element 170 is located on base right 112. Extension right 152 is located in alignment with extension right chamfer 154.



FIG. 8 is a front view of the embodiment of the drainage junction shield 100 of FIG. 5. Base front 116 is contiguous with base left chamfer 118 and base right chamfer 114. Extension front 156 extends above and is contiguous with base front 116. In the embodiment illustrated, extension front 156 is located in adjacent alignment with extension left chamfer 158 and extension right chamfer 154.



FIG. 9 is a rear view of the embodiment of the drainage junction shield 100 of FIG. 5. As seen in FIG. 9 and also FIG. 11, adapter chamber 124 is the volume within the confines of base 110. As also seen in FIG. 9, downspout chamber 164 is the volume within the confines of extension 150.



FIG. 10 is a top view of the embodiment of the drainage junction shield 100 of FIG. 5. FIG. 10 illustrates entry perimeter 168 of downspout chamber 164. Entry perimeter 168 extends from extension right 152, to extension right chamfer 154, to extension front 156, to extension left chamfer 158, to extension left 160 and across extension access 162. Extension right 152, extension right chamfer 154, extension front 156, extension left chamfer 158, and extension left 160 are inclined inward to form a converging surface structure above and over downspout chamber 164.



FIG. 11 is a bottom view of the embodiment of the drainage junction shield of FIG. 5. FIG. 11 illustrates base perimeter 126 of adapter chamber 124. Base perimeter 126 extends from base right 112 to base right chamfer 114, to base front 116, to base left chamfer 118, to base left 120, and across base access 122.



FIG. 12 is an isometric view of the embodiment of drainage junction shield 100, illustrated installed on a soil surface 2 adjacent to a wall 6 and protecting the intersection of downspout 20, adapter 10, and drainpipe 4. As seen in this view, downspout 20 passes through entry perimeter 168. Downspout 20, adapter junction 10, and drainpipe 4 are no longer visible and are protected from landscape machinery such as string trimmers and edgers. Wall 6 provides a plane of closure across base access 122 and extension access 162. Soil pins 144 extend through anchor holes 142 of flange system 130 (see FIG. 10). As seen below soil surface 2, soil pins 144 are positioned to avoid contact with drainpipe 4.



FIG. 13 is a rear isometric view of the embodiment illustrated in FIG. 12 with wall 6 removed for visibility. As seen from this view, downspout 20, adapter junction 10, and drainpipe 4 are no longer visible and are protected from landscape machinery such as string trimmers and edgers. In conventional stormwater assemblies, downspout 20 may be attached to wall 6 and transitions adapter 10, and drainpipe 4 will be located approximate to wall 6. Extension access 162 and base access 122 permit sliding engagement of drainage junction shield 100 into position before inserting soil pins 144 in anchor holes 142.



FIG. 14 is a front subsurface view of the embodiment of the drainage junction shield installation 100 illustrated in FIGS. 12 and 13. In FIG. 14, drainpipe 4 is oriented 180 degrees away from the wall. Soil pins 144 are inserted in anchor holes 142 located in flange right 132 and flange left 140 as to avoid conflict with drainpipe 4.



FIG. 15 is a side subsurface view of the embodiment of the drainage junction shield installation 100 illustrated in FIG. 12, illustrating again the absence of conflict between soil pins 144 and drainpipe 4.



FIG. 16 is a top view of the embodiment of the drainage junction shield installation 100 illustrated in FIG. 12. As seen in this view, adapter 10 and downspout 20 are shielded within adapter chamber 124 and downspout chamber 164 of drainage junction shield 100.



FIG. 17 is an isometric view of the embodiment of the drainage junction shield 100 of FIG. 5, illustrated installed on soil surface 2 adjacent to wall 6 and protecting the intersection of downspout 20, adapter 10, and drainpipe 4. In this view, drainpipe 4 is angled at approximately 45 degrees away from wall 6. In this view, soil pins 144 are relocated to anchor holes 142 in alternative flanges such as flange left chamfer 138 and flange front 136 to secure drainage junction shield 100 to soil surface 2.



FIG. 18 is an isometric view of the embodiment of the drainage junction shield 100 of FIG. 5, illustrated installed on soil surface 2 adjacent to wall 6 and protecting the intersection of downspout 20, adapter 10, and drainpipe 4. In this view, drainpipe 4 is angled approximately parallel to wall 6. As with FIG. 17, in this configuration, soil pins 144 may be relocated to anchor holes in alternative flanges to secure drainage junction shield 100 to soil surface 2.



FIG. 19 is an isometric view of an alternative embodiment of the drainage junction shield 100, designed for compatibility with downspout 20 that does not connect to drainpipe 4, but is for redirection of storm water away from wall 6 onto soil surface 2. This permits compatibility of the aesthetic appearance of downspout 20 to drainpipe 4 connections in buildings where some downspouts 20 are connected to drainpipes 4 and others are not. In this embodiment, drainage junction shield 100 includes a drain portal 210 for accommodating a downspout drain 22.



FIG. 20 is an isometric view of the embodiment of FIG. 19 illustrated installed on soil surface 2 adjacent to wall 6 and protecting downspout 20. This embodiment illustrates the advantage of the cooperative configuration between base access 122, extension access 162 and downspout portal 210 in that drainage junction shield 100 may be slid into place against wall 6 without disruption of the assembly of downspout 20 and downspout drain 22.



FIG. 21 is a rear isometric view of the embodiment illustrated in FIG. 20 with wall 6 removed for visibility. As seen in this view, the embodiment continues to benefit from the arrangement of soil pins 144 through flange system 130 through anchor holes 142. This permits a similar appearance to this embodiment as to the embodiment in which downspout 20 is not connected to drainpipe 4. While access to anchor holes 142 under flange front 136 may be restricted by downspout drain 22, there are several alternative anchor holes 142 in flange system 130 accessible for securing drainage junction shield 100 to soil surface 2.



FIG. 22 is an isometric view of an alternative embodiment for a drainage junction shield 200 having three sides. This embodiment lacks certain benefits of the embodiment of drainage junction shield 100 shown in FIG. 5, such as superior aesthetic value, ability to enclose the round geometry of a conventional drainpipe 4 in closer proximity, and ability to better deflect, without rupturing, rotating strings of a string trimmer. However, drainage junction shield 200 may be less expensive to manufacture, depending on the method used.


In this embodiment, base right 112 is contiguous with base front 116 and extension right 152. Similarly, base left 120 is contiguous with base front 116 and extension left 160. Extension front 156 is located in adjacent alignment with extension right 152 and extension left 160.


Extension right 152, extension front 156 and extension left 160 are inclined inwards to form rectangular entry perimeter 168 for receiving downspout 20. The convergence of base right 112, base front 116, and base left 120 with extension right 152, extension front 156 and extension left 160, defines rectangular base perimeter 126 that outlines adapter chamber 124, which is sufficiently large to receive adapter 10 and drainpipe 4. Base perimeter 126 is larger than entry perimeter 168.


Flanges 130 extend perpendicularly outward from base right 112, base front 116, and base left 120. Anchor holes 142 are provided on flanges 130 for receiving soil pins 144.



FIG. 23 is an isometric view of another alternative embodiment of the drainage junction shield 300 in a four-sided form. In each embodiment 100, 200, and 300, placement of drainage junction shield (100, 200, 300) against wall 6 creates a complete enclosure of adapter chamber 124 and downspout chamber 164. This occurs because wall 6 provides an additional side by covering base access 122 and extension access 162.


In drainage junction shield 300, base right 112 is contiguous with base right chamfer 114, base left chamfer 118, and base left 120. Base right 112 is contiguous with extension right 152. Base right chamfer 114 is contiguous with extension right chamfer 154. Base left chamfer 118 is contiguous with extension left chamfer 158. Base left 120 is contiguous with the extension left 160.


Extension right 152, extension right chamfer 154, extension left chamfer 158 and extension left 160 are inclined inwards to form rectangular entry perimeter 168 for receiving downspout 20. The convergence of base right 112, base right chamfer 114, base left chamfer 118, and base left 120 with extension right 152, extension right chamfer 154, extension left chamfer 158 and extension left 160, defines a pentagonal base perimeter 126 that outlines adapter chamber 124, which is sufficiently large to receive adapter 10 and drainpipe 4. Base perimeter 126 is larger than entry perimeter 168.


Flanges 130 extend perpendicularly outward from base right 112, base right chamfer 114, base left chamfer 118, and base left 120. Anchor holes 142 are provided on flanges 130 for receiving soil pins 144.


It is readily understandable that base right 112 and extension right 152 may be a unitary structure in this embodiment, along with base left 120 and extension left 160. Thus, with no bend between the base 110 and extension 150 elements. In that configuration, only base front 116 is inwardly inclined.



FIG. 24 is a bottom view of the embodiment of drainage junction shield 100 illustrated in FIG. 5, illustrating the various radial distances between anchor holes 142 and the proximate center of drainpipe 4. These distances were measured in one application of the embodiment and are provided in Table 1 below:













TABLE 1








Line
Inches










180 (×2)
3.92




182 (×2)
3.25




184 (×2)
3.40




186 (×2)
3.38




188 (×2)
3.41




190
3.49










The data set of 11 points from Table 1 produces an average of 3.47, a standard deviation of 0.23 and the variance0.05. This data set represents a close pattern of distances between a center point of drainpipe 4 and locations for placement soil pins 144. This advantageously provides even force resistance to displacement of drainage junction shield 100 in response to impact from string trimmers and other items associated with work and play in a landscape environment.



FIG. 25 is a bottom view of the embodiment of drainage junction shield 200 illustrated in FIG. 22, illustrating the various radial distances between anchor holes 142 and the proximate center of drainpipe 4. These distances were measured in one application of the embodiment and are provided in Table 2 below:













TABLE 2








Line
Inches










280 (×2)
3.78




282 (×2)
3.28




284 (×2)
3.78




286 (×2)
3.66




288
2.71










The data set of 9 points from Table 2 produces an average of 3.78, a standard deviation of 37 and the variance0.14. This data set represents a less close and less even pattern of distances between a center point of drainpipe 4 and locations for placement soil pins 144. This pattern thus provides less even force resistance to displacement of drainage junction shield 200 in response to impact from string trimmers and other items associated with work and play in a landscape environment.



FIG. 26 illustrates an embodiment for a method for manufacturing the 5-sided drainage junction shield 100 as illustrated in FIG. 5. In this method, a sheet metal template is provided by stamping or metal cutting process, and then folded to produce the 3-dimensional drainage junction shield 100. The metal template is preferably between 12 and 16 gauge steel. The method disclosed is advantageous because it does not require welding or fastening. The method comprises the steps of:

    • a) providing a flat sheet metal template for drainage junction shield 100 similar to the example illustrated in FIG. 26;
    • b) bend forming at 192 flanges 130 outward about 90 degrees to the template plane;
    • c) bend forming at 194 extension left chamfer 158 and extension right chamfer 154 inward between 20 and 24 degrees to the template plane;
    • d) bend forming at 193 extension left 160 and extension right 152 inward between 7 and 11 degrees to the template plane;
    • e) bend forming at 195 extension front 156 inward between 40 and 44 degrees to the template plane;
    • f) bend forming at 196 base left chamfer 118 and the base right chamfer 114 inward between 37 and 41 degrees to the template plane; and,
    • g) bend forming at 197 base left 120 and base right 112 inward between 49 and 53 degrees to the template plane.



FIG. 27 illustrates a manufacturing pattern for folding 3-sided drainage junction shield 200 as illustrated in FIG. 22. In this method, a sheet metal template is provided by stamping or metal cutting process, and then folded to produce the 3-dimensional drainage junction shield 200. The metal template is preferably between 12 and 16 gauge steel. The method disclosed is advantageous because it does not require welding or fastening. The method comprises the steps of:

    • a) providing a flat sheet metal template for drainage junction shield 200 similar to the example illustrated in FIG. 27;
    • b) bend forming at 292 flanges 130 outward between 88 and 92 degrees to the template plane;
    • c) bend forming at 293 extension left 160 and extension right 152 inward between 13 and 17 degrees to the template plane;
    • d) bend forming at 294 extension front 156 inward between 13 and 17 degrees to the template plane; and,
    • e) bend forming at 295 base left 120 and base right 112 inward between 88 and 92 degrees to the template plane.



FIG. 28 illustrates a manufacturing pattern for folding a 4-sided drainage junction shield 300 as illustrated in FIG. 23. In this method, a sheet metal template is provided by stamping or metal cutting process, and then folded to produce the 3-dimensional drainage junction shield 300. The metal template is preferably between 12 and 16 gauge steel. The method disclosed is advantageous because it does not require welding or fastening. The method comprises the steps of:

    • a) providing a flat sheet metal template for drainage junction shield 300 similar to the example illustrated in FIG. 28;
    • b) bend forming at 392 flanges 130 outward about 90 degrees to the template plane;
    • c) bend forming at 393 extension left 160 and extension right 152 inward between 8 and 12 degrees to the template plane;
    • d) bend forming at 394 extension left chamfer 158 and extension right chamfer 154 inward between 28 and 32 degrees to the template plane;
    • e) bend forming at 395 base left chamfer 118 and base right chamfer 114 inward between 34 and 38 degrees to the template plane; and,
    • f) bend forming at 396 base left 120 and base right 112 inward between 70 and 74 degrees to the template plane.


Drainage junction shields 100, 200, and 300 are impervious to deformation from engagement with a string trimmer, and thus protect the integrity of the connections between downspout 20, downspout adapter 10, and drainpipe 4.


The following Detailed Description relates to the new disclosure of the present application.



FIG. 29 is an isometric view of one embodiment of a first half 402 of a post protector 400 (see FIG. 37) of the present disclosure, illustrating various elements of that embodiment. Post protector 400 is comprised of two halves; first half 402 and a second half 404 (FIG. 34). Except for the orientation of their latches (410 and 420, respectively), first half 402 and second half 404 are identical in structure. Therefore, the following description regarding FIG. 29 as to first half 402 applies equally to the description of second half 404.


Referring to FIG. 29, the embodiment illustrates first half 402 having a base 110. Base 110 comprises a plurality of base panels including a base right 112, a base right chamfer 114, a base front 116, a base left chamfer 118, and a base left 120.


First half 402 and second half 404 of post protector 400 each has an extension 150. Extension 150 comprises a plurality of extension panels including an extension right 152, an extension right chamfer 154, an extension front 156, an extension left chamfer 158, and an extension left 160.


As seen in FIG. 29, the apex, or uppermost extents of extension right 150, extension front 156, and extension left 160 circumscribe three sides of a rectangular post perimeter 172. Post perimeter 172 is configured in size to receive one-half of the cross-section of a mailbox post 8 (see FIG. 36).


Optional to this embodiment and others are flanges extending from base 110. As seen in FIG. 29, a flange right 132 extends perpendicularly outward from base right 112. A flange right chamfer 134 extends perpendicularly outward from base right chamfer 114. A flange front 136 extends perpendicularly outward from base front 116. A flange left chamfer 138 extends perpendicularly outward from base left chamfer 118. A flange left 140 extends perpendicularly outward from base left 120.


Flange right 132, flange right chamfer 134, flange front 136, flange left chamfer 138, and flange left 140, each have one or more anchor holes 142 for receiving soil pins 144 to further secure post protector 400 to the soil from which the mailbox post 8 extends. This optional flanged base 110 embodiment may be added to or omitted to embodiments of post protector 400, as disclosed herein below.



FIG. 30 is a front view of the geometry common to both first half 402 and second half 404 of the embodiment of the post protector 400 of FIG. 29. Extension right 152 extends above and is contiguous with base right 112. Extension right chamfer 154 extends above and is contiguous with base right chamfer 114. Extension front 156 extends above and is contiguous with base front 116. Extension left chamfer 158 extends above and is contiguous with base left chamfer 118. Extension left 160 extends above and is contiguous with base left 120.



FIG. 31 is a top view of first half 402 of the embodiment of post protector 400 illustrated in FIGS. 29 and 30. FIG. 31 illustrates post perimeter 172 extending between extension right 152, extension front 156, and extension left 160. As also seen in FIGS. 29 and 31, extension right 152, extension right chamfer 154, extension front 156, extension left chamfer 158, and extension left 160 are inclined inward to form the converging structure of extension 150 that defines post perimeter 172 at its apex. Latch 410 extends outward from each of base right 112 and base left 120.



FIG. 32 is a bottom view of first half 402 of the embodiment of post protector 400 illustrated in FIGS. 29 and 30. As seen in FIG. 32, a base perimeter 174 in the form of an irregular hexagon is defined by base right 112, base right chamfer 114, base front 116, base left chamfer 118, base left 120, and distal ends of base right 112 and base left 120. A chamber 176 is defined by the difference between base perimeter 174 and post perimeter 172. Chamber 176 is illustrated as a cross-hatched area in FIG. 32. Chamber 176 provides an interior location between post 8 and post protector 400 for latches 410 and 420 to reside connected, and substantially concealed from view from the exterior of installed post protector 400.



FIG. 33 is a right side view of first half 402 of the embodiment of post protector 400 illustrated in FIGS. 29 and 30. As seen in FIG. 33, extension right 152 extends above and is contiguous with base right 112. Extension right chamfer 154 extends above and is contiguous with base right chamfer 114. Extension front 156 extends above and is contiguous with base front 116. As with second half 404 as seen in FIG. 34, first half 402 has an extension left chamfer 158 that extends above and is contiguous with base left chamfer 118, and an extension left 160 that extends above and is contiguous with base left 120.


Latch 410 of first half 402 extends outward from each of base right 112 and base left 120 (see FIG. 31). In the embodiment illustrated, latch 410 comprises a transition 412 extending from the lower end of each of base right 112 and base left 120. As best seen in FIG. 31, transitions 412 angle or curve inward from the outside of base right 112 and base left 120.


A tab 414 extends from each transition 412, in a direction approximately parallel to base right 112 and base left 120. A slot 416 is formed above each transition 412, between base right 112 and its connected tab 414, and between base left 120 and its connected tab 414. Slots 416 are at least equal in length to the length of transitions 412. The length of slot 416 plus the length of the transition 412 equals the length of tab 414.



FIG. 34 is a left side view of the embodiment of second half 404 of the post protector 400 as illustrated in FIGS. 29 and 30. As seen in FIG. 34, extension left 160 extends above and is contiguous with base left 120. Extension left chamfer 158 extends above and is contiguous with base left chamfer 118. Extension front 156 extends above and is contiguous with base front 116. As seen in FIG. 35, second half 404 has an extension right chamfer 154 that extends above and is contiguous with base right chamfer 114, and an extension right 152 that extends above and is contiguous with base right 112.


Latch 420 of second half 404 extends outward from each of base left 120 and base right 112 (see FIG. 35). In the embodiment illustrated, latch 410 comprises a transition 422 extending from each of base left 120 and base right 112. As with transitions 412 of first half 402 as shown in FIG. 42, transitions 422 of second half 404 angle or curve inward from the outside of base left 120 and base right 112.


A tab 424 extends from each transition 422, in a direction approximately parallel to base left 120 and base right 112. A slot 426 is formed below each transition 422, between base left 120 and its connected tab 424, and between base right 112 and its connected tab 424. Slots 426 are at least equal in length to the length of transitions 422. The length of slot 426 plus the length of the transition 422 equals the length of tab 424.



FIGS. 35-37 illustrate the assembly of post protector 400 onto mailbox post 8. FIG. 35 is an isometric view of first half 402 and second half 404 of mailbox protector 400 shown prior to assembly, in which first half 402 is positioned on one side of mailbox post 8 and second half 404 is positioned on the opposite side of mailbox post 8.



FIG. 36 is an isometric view of first half 402 and second half 404 of mailbox protector 400 illustrated during assembly, in which first half 402 is aligned against mailbox post 8 and second half 404 is elevated for alignment against mailbox post 8 in a position opposite and vertically above the position of second half 404. In this position, slots 426 of latches 420 are above and aligned with slots 416 of latches 410.



FIG. 37 is an isometric view illustrating second half 404 vertically lowered along mailbox post 8 for engagement of its two latches 420 with the two latches 410 of first half 402 to complete the assembly of post protector 400. By their connection, slots 416 of latches 410 are occupied by transitions 422 of latches 420. Reciprocally, slots 426 of latches 420 are occupied by transitions 412 of latches 410. Tabs 414 of latches 410 are positioned adjacent to the interior of base right 112 and base left 120 of second half 404. Reciprocally, tabs 424 of latches 420 are positioned adjacent to the interior of base right 112 and base left 120 of first half 402.



FIG. 38 is a bottom view illustrating first half 402 and second half 404 connected. Post perimeter 172 identifies the location of post 8 (removed from this view). From this interior view, it is seen that extension panels 152, 154, 156, 158, and 160 extend outward from post perimeter 172. Extension right 152 panels extend to base right 112 panels. Extension left 160 panels extend to base left 120 panels. Transitions 412 of first half 402 and transitions 422 of second half 404 engage at the junction of base right 112 and base left 120 of first half 402 with base left 120 and base right 112, respectably, of second half 404.


By their connection, tabs 414 of latches 410 are positioned adjacent to the interior of base right 112 and base left 120 of second half 404. Reciprocally, tabs 424 of latches 420 are positioned adjacent to the interior of base right 112 and base left 120 of first half 402.


In this configuration, tabs 414 and 424 are located in interior chamber 176 spaces of post protector 400 (see FIG. 32). This embodiment provides the benefit of a stabilized connected assembly by proximate adjacency of tabs 414 and 424 with base right 112 and base left 120. This embodiment provides the further benefit of providing a post protector 400 that substantially conceals and protects its latched connections (410/420) (see FIGS. 33-34) within its interior chambers 176 (see FIG. 32) to provide a unique and improved aesthetic (FIG. 37). This embodiment provides the further benefit of being easily disassembled, without the use of tools.


This embodiment provides the further benefit of enabling manufacture of first half 402 and second half 404 without the requirement of metal fusion, such as welding, brazing, or soldering, and without the need for faster connections. This embodiment provides the further benefit of assembly without tools or fasteners.


If the embodiment includes flanges 130, soil pins may optionally be inserted into optional anchor holes 142 to further increase the stability of post protector 400 in position against mailbox post 8.


An advantage of the disclosed structure is that the incline of the panels of extension 150 are independently adjustable by bending to conform to the perimeter of post 8.



FIG. 39 illustrates the option of another embodiment to stack post protectors 400 on mailbox post 8 for additional protection and aesthetic differentiation. In this embodiment of post protector 400, there are no flanges 132-140, at least on the upper units.



FIG. 40 is an isometric view of a first half 502 of another embodiment of the post protector 500 (see FIG. 46) of the present disclosure, illustrating various elements of that embodiment. Post protector 500 is comprised of two halves; a first half 502 and a second half 504 (see FIGS. 44 and 45). Except for the orientation of their latches (410 and 420, respectively), first half 502 and second half 504 are identical in structure. Therefore, the following description regarding FIG. 40 as to first half 502 applies equally to the description of second half 504.


Referring to FIG. 40, first half 502 and second half 504 of post protector 500 each has a base 110. Base 110 comprises a plurality of base panels including a base right 112, a base front 116, and a base left 120.


First half 502 and second half 504 of post protector 500 each has an extension 150. Extension 150 comprises a plurality of extension panels including an extension right 152, an extension front 156, and an extension left 160.


As seen in FIG. 40, the apex, or uppermost extents of extension right 150, extension front 156, and extension left 160 circumscribe three sides of a rectangular post perimeter 172. Post perimeter 172 is configured in size to receive one-half of the cross-section of a mailbox post 8. Optional to this embodiment and others are flanges extending from base 110, as shown in FIG. 29 and described above.



FIG. 41 is a front view of the geometry common to both first half 402 and second half 404 of the embodiment of post protector 500 of FIG. 40. Extension right 152 extends above and is contiguous with base right 112. Extension front 156 extends above and is contiguous with base front 116. Extension left 160 extends above and is contiguous with base left 120.



FIG. 42 is a top view of first half 502 of post protector 500 illustrated in FIGS. 40 and 41. FIG. 42 illustrates post perimeter 172 extending between extension right 152, extension front 156, and extension left 160. As also seen in FIGS. 40 and 41, extension right 152, extension front 156, and extension left 160 are inclined inward to form the converging structure of extension 150 that defines post perimeter 172 at its apex. Latch 410 extends outward from each of base right 112 and base left 120.



FIG. 43 is a bottom view of first half 502 of the embodiment of post protector 500 illustrated in FIG. 40. As seen in FIG. 43, a base perimeter 174 in the form of a rectangle is defined by base right 112, base front 116, and base left 120, and distal ends of base right 112 and base left 120. A chamber 176 is defined by the difference between base perimeter 174 and post perimeter 172. Chamber 176 is illustrated as a cross-hatched area in FIG. 32. Chamber 176 provides an interior location between post 8 and post protector 500 for latches 410 and 420 to reside connected, and substantially concealed from view from the exterior of installed post protector 500.



FIG. 44 is a right side view of first half 502 of the embodiment of post protector 500 disclosed in FIGS. 40 and 41. As seen in FIG. 44, extension right 152 extends above and is contiguous with base right 112. Extension front 156 extends above and is contiguous with base front 116. As with second half 504 as seen in FIG. 45, first half 502 has an extension left 160 extends above and is contiguous with base left 120.


Latch 410 of first half 502 extends outward from each of base left 120 and base right 112 (see FIG. 42). In the embodiment illustrated, latch 410 comprises a transition 412 extending from each of base right 112 and base left 120. As best seen in FIG. 42, transitions 412 angle or curve inward from the outside of base right 112 and base left 120.


A tab 414 extends from each transition 412, in a direction approximately parallel to base right 112 and base left 120. A slot 416 is formed above each transition 412, between base right 112 and its connected tab 414, and between base left 120 and its connected tab 424. Slots 416 are at least equal in length to the length of transitions 412. The length of slot 416 plus the length of the transition 412 equals the length of tab 414.



FIG. 45 is a left side view of the embodiment of second half 504 of the post protector 500 illustrated in FIGS. 40 and 41. As seen in FIG. 45, extension left 160 extends above and is contiguous with base left 120. Extension front 156 extends above and is contiguous with base front 116. As seen in FIG. 41, second half 504 has an extension right 152 that extends above and is contiguous with base right 112.


As with first half 502 as shown in FIG. 44, latch 420 of second half 504 extends outward from each of base left 120 and base right 112. In the embodiment illustrated, latch 420 comprises a transition 422 extending from each of base left 120 and base right 112. As with transitions 412 of first half 502 as shown in FIG. 44, transitions 422 of second half 504 angle or curve inward from the outside of base left 120 and base right 112.


On second half 504, a tab 424 extends from each transition 422 in a direction approximately parallel to base left 120 and base right 112. A slot 426 is formed below each transition 422 between base left 120 and its connected tab 424, and between base right 112 and its connected tab 424. Slots 426 are at least equal in length to the length of transitions 422. The length of slot 426 plus the length of the transition 422 equals the length of tab 424.



FIG. 46 is an isometric view illustrating second half 504 vertically lowered along mailbox post 8 for engagement of its two latches 420 with the two latches 410 of first half 502 to complete the assembly of post protector 500. By their connection, slots 416 of latches 410 are occupied by transitions 422 of latches 420. Reciprocally, slots 426 of latches 420 are occupied by transitions 412 of latches 410. Tabs 414 of latches 410 are positioned adjacent to the interior of base left 120 and base right 112 of second half 504. Reciprocally, tabs 424 of latches 420 are positioned adjacent to the interior of base left 120 and base right 112 of first half 502.


In this configuration, tabs 414 and 424 are located in interior chamber 176 of post protector 500. This connection provides the benefit of assembly without tools or fasteners. This connection provides the further benefit of a stabilized assembly by proximate adjacency of tabs 414 and 424 with base right 112 and base left 120. This connection provides the further benefit of providing a post protector 500 that substantially conceals its latched connections (410/420) within its interior chambers 176 to provide a unique and improved aesthetic. This connection provides the further benefit of being easily disassembled, without the use of tools. This connection provides the further benefit of providing a unique and improved aesthetic appearance.


If the embodiment includes flanges 130, soil pins may optionally be inserted into optional anchor holes 142 to further increase the stability of post protector 500 in position against mailbox post 8.



FIG. 39 is an isometric view of the embodiment of post protector 400, in which there are no flanges 132-140. FIG. 39 illustrates the option that also extends to this embodiment, by which post protectors 500 may be stacked on mailbox post 8 for additional protection and aesthetic differentiation.


An advantage of the disclosed structure is that the incline of the panels of extension 150 are independently adjustable by bending to conform to the perimeter of post 8.



FIG. 47 illustrates a manufacturing pattern for punching and folding the embodiment of first half 402 of post protector 400 fixed illustrated in FIG. 29. In this method, a sheet metal template is provided by stamping or a metal cutting process, and then folded to produce the 3-dimensional post protector 400. The metal template is preferably between 12 and 16 gauge steel. The method disclosed is advantageous because it does not require welding or fastening. The method comprises the steps of:

    • a) providing a flat sheet metal template for post protector 400 similar to the example illustrated in FIG. 47;
    • b) bend forming at 493 extension left 160 and extension right 152 inward between 18 and 23 degrees to the template plane;
    • c) bend forming at 494 extension left chamfer 158 and extension right chamfer 154 inward between 15 and 19 degrees to the template plane;
    • d) bend forming at 495 extension front 156 inward between 19 and 24 degrees to the template plane;
    • e) bend forming at 497 base left 120 and base right 112 inward in relation to base left chamfer 118 and base right chamfer 114 between 43 and 47 degrees to the template plane;
    • f) bend forming at 496 base left chamfer 118 and the base right chamfer 114 inward in relation to base front 116 between 43 and 46 degrees to the template plane; and,
    • g) bend forming at 482 inward and bend forming at 484 outward in equal amounts such that tabs 414 are substantially parallel to base right 112 and base left 120.


If the embodiment of FIG. 47 (or of FIG. 48) includes flanges 130 extending from base 110, then the method for forming the first half of post protector 400 includes the further step of:

    • h) bend forming at 492 flanges 130 outward between 88 and 92 degrees to the template plane.



FIG. 48 illustrates a manufacturing pattern for punching and folding the embodiment of the first half 402 of post protector 500 illustrated in FIG. 40. In this method, a sheet metal template is provided by stamping or a metal cutting process, and then folded to produce the 3-dimensional post protector 500. The metal template is preferably between 12 and 16 gauge steel. The method disclosed is advantageous because it does not require welding or fastening. The method comprises the steps of:

    • a) providing a flat sheet metal template for post protector 500 similar to the example illustrated in FIG. 48;
    • b) bend forming at 593 extension left 160 and extension right 152 inward between 17 and 21 degrees to the template plane;
    • c) bend forming at 595 extension front 156 inward between 20 and 25 degrees to the template plane;
    • d) bend forming at 596 base left 120 and base right 112 inward in relation to base front 116 between 88 and 92 degrees to the template plane; and,
    • e) bend forming 482 inward and bend forming 484 outward in equal amounts such that tabs 414 are substantially parallel to base right 112 and base left 120.


While this invention has been described in connection with a limited number of embodiments, it is not intended to limit the scope of the disclosed device to the particular form set forth, but, on the contrary, is intended to cover such alternatives, modifications and equivalents as may be included within the spirit and scope of disclosed device as defined by the appended claims.

Claims
  • 1. A post protector, comprising: a first half and an opposite second half, each of the first half and the second half comprising: a base comprising a plurality of panels forming a base perimeter;the base perimeter circumscribing 180 degrees of a polygon;an extension comprising a plurality of panels extending upwards from the base and angled inwards towards the base perimeter;the panels of the extension converging to form a post perimeter at an apex of the extension circumscribing three sides of a rectangle;a chamber defined by a difference between the base perimeter and the post perimeter; and,a latch extending from each of opposite ends of the base; and,the latches of the first half connectable to the latches of the second half;the latches of the second half connectable to the latches of the first half;each of the latches of the first half having a tab positioned within the chamber of the second half;each of the latches of the second half having a tab positioned within the chamber of the first half; and,wherein upon connection, the tabs of the first half and the tabs of the second half are concealed within the chamber; and,wherein the first half post perimeter and the second half post perimeter form a rectangular opening through which a mailbox post may extend.
  • 2. The post protector of claim 1, further comprising: each of the tabs of the first half being adjacent to an opposing base panel of the second half;each of the tabs of the second half being adjacent to an opposing base panel of the first half;and,wherein the proximity of the tabs of the first halfand second half to a base panel increases the assembled stability of the post protector.
  • 3. The post protector of claim 1, further comprising: the base panels including a base right and a base left in parallel relation;the first half latches further comprising: a transition extending inward from each of the base right and the base left;the tab extending from each transition in a direction substantially parallel to that of the base right and base left; and,a slot located above each transition between the tab and the base right and the tab and the base left;the second half latches further comprising: a transition extending inward from each of the base right and the base left;the tab extending from each transition in a direction substantially parallel to that of the base right and base left; and,a slot located below each transition between the tab and the base right and the tab and the base left; and,wherein upon connection of the first half and the second half, the slots of the first half latches are occupied by the transitions of the second half latches and the slots of the second half latches are occupied by the transitions of the first half latches.
  • 4. The post protector of claim 1, further comprising: wherein the latches of the second half are lowered over the latches of the first half to connect the first half and the second half of the post protector together.
  • 5. The post protector of claim 1, further comprising: the panels of the base being rectilinear; and,the panels of the extension being non-rectangular polygons.
  • 6. The post protector of claim 3, further comprising: the base comprising: a base front located between the base right and the base left;the extension comprising: an extension right contiguous with and extending above the base right;an extension front contiguous with and extending above the base front; and,an extension left contiguous with and extending above the base left.
  • 7. The post protector of claim 3, further comprising: the base comprising: a base right chamfer adjacent the base right;a base front adjacent the base right chamfer; and,a base left chamfer between and adjacent to the base front and to the base left;the extension comprising: an extension right contiguous with and extending above the base right;an extension right chamfer continuous with and extending above the base right chamfer;an extension front contiguous with and extending above the base front;an extension left chamfer contiguous with and extending above the base left chamfer; and,an extension left contiguous with and extending above the base left.
  • 8. The post protector of claim 1, further comprising: the panels of the extension being adjustably inclinable to conform to the post perimeter.
  • 9. The post protector of claim 1, further comprising: the post protector being stackable on a post for protection to a greater height and to achieve a modifiable aesthetic effect.
  • 10. The post protector of claim 1, further comprising: a flange extending laterally outward from the base.
  • 11. The post protector of claim 10, further comprising: an anchor hole on the flange; and,the anchor hole receivable of a soil pin for securing the post protector to a soil surface.
  • 12. The post protector of claim 1, further comprising: the post perimeter sized to receive a mailbox post in sufficient proximity to limit foreign material entry into the chamber.
  • 13. The post protector of claim 1, further comprising: the post perimeter forming a rectangle, and,the base perimeter forming an irregular hexagon.
  • 14. The post protector of claim 1, further comprising: the post protector made of steel having a thickness of between 12 and 16 gauge.
  • 15. A method of manufacturing the post protector of claim 6, comprising the steps of: providing a flat sheet metal template for the post protector, the template in a template plane;bend forming the extension left and extension right inward between 17 and 21 degrees to the template plane;bend forming the extension front inward between 20 and 25 degrees to the template plane; and,bend forming the base left and base right inward between 88 and 92 degrees to the template plane.
  • 16. The method of manufacturing the post protector of claim 15, further comprising the steps of: bend forming the transitions inward at their intersections with the base to an obtuse angular amount;bend forming the transitions outward at their intersection with the tab to the obtuse angular amount; andwherein the bends to the transition position the tabs substantially parallel to base right and base left.
  • 17. A method of manufacturing the post protector of claim 7, comprising the steps of: providing a flat sheet metal template for the post protector, the template in a template plane;bend forming the extension left and extension right inward between 18 and 23 degrees to the template plane;bend forming the extension left chamfer and extension right chamfer inward between 15 and 19 degrees to the template plane;bend forming the extension front inward between 19 and 24 degrees to the template plane;bend forming the base left and base right inward between 42 and 47 degrees to the template plane; and,bend forming the base left chamfer and the base right chamfer inward between 43 and 46 degrees to the template plane.
  • 18. The method of manufacturing the post protector of claim 17, further comprising the steps of: bend forming the transitions inward at their intersections with the base to an obtuse angular amount;bend forming the transitions outward at their intersection with the tab to the obtuse angular amount; and,wherein the bends to the transition position the tabs substantially parallel to base right and base left.
  • 19. A post protector, comprising: a first half and an opposite second half;the first half and the second half further comprising a base comprising: a base left, a base front, and a base right;an extension comprising: an extension left extending above the base left;an extension front extending above the base front;an extension right extending above the base right; and,a post perimeter formed between the extension right, extension front, and the extension left and between ends of the extension left and the extension right opposite to the extension front;a base perimeter formed between the base right, base front, and base left and between ends of the base left and the base right opposite to the base front;a chamber defined by the difference between the base perimeter and the post perimeter; andthe first half and the second half each having a latch extending inward from each of its base left and base right; and,the latches of the second half engaging with the latches of the first half within the chamber when the second half is lowered against a mailbox post to having the first half against the mailbox post and positioned beneath the second half.
  • 20. A post protector, comprising: a first half and an opposite second half;the first half and the second half further comprising:a base comprising: a base left, a base left chamfer, a base front, a base right chamfer, and a base right;an extension comprising:an extension left extending above the base left;an extension left chamfer extending above the base left chamfer;an extension front extending above the base front;an extension right chamfer extending above the base right chamfer; and,an extension right extending above the base right; and,a rectangular post perimeter formed between the extension right, extension front, and the extension left and between ends of the extension left and the extension right opposite to the extension front;a base perimeter formed between the base right, base right chamfer, base front, base left chamfer, base left, and between ends of the base left and the base right opposite to the base front;a chamber defined by the difference between the base perimeter and the post perimeter;the first half and the second half each having a latch extending inward from each of its base left and base right; and,the latches of the second half engaging with the latches of the first half within the chamber when the second half is lowered against a post to having the first half against the post and positioned beneath the second half.
CROSS-REFERENCES TO RELATED APPLICATIONS

This application claims priority to Provisional Application 63/461,137 filed Apr. 21, 2023, and to U.S. patent application Ser. No. 18/642,772 to which this application is a continuation-in-part. This application further claims priority to U.S. Design applications Ser. No. 29/967,402 and 29/967,403 filed Oct. 10, 2024.

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Provisional Applications (1)
Number Date Country
63461137 Apr 2023 US
Continuation in Parts (3)
Number Date Country
Parent 29967403 Oct 2024 US
Child 18968908 US
Parent 29967402 Oct 2024 US
Child 18968908 US
Parent 18642772 Apr 2024 US
Child 18968908 US