The invention disclosed herein relates generally to mailing systems, and more particularly to a mailing machine that includes a repositionable user controller.
Mailing systems, such as, for example, a mailing machine, often include different modules that automate the processes of producing articles, such as, for example, mail pieces. Mail pieces can include, for example, envelopes, post cards, flats, and the like. The typical mailing machine includes a variety of different modules or sub-systems each of which performs a different task on the mail piece. The mail piece is conveyed downstream utilizing a transport mechanism, such as rollers or a belt, to each of the modules. Such modules could include, for example, a separating module, i.e., separating a stack of mail pieces such that the mail pieces are conveyed one at a time along the transport path, a moistening/sealing module, i.e., wetting and closing the glued flap of an envelope, a weighing module, and a metering/printing module, i.e., applying evidence of postage to the mail piece. The exact configuration of the mailing machine is, of course, particular to the needs of the user.
A control panel device, hereinafter referred to as a User Interface Controller (UIC), performs user interface and controller functions for the mailing machine. Specifically, the UIC provides all user interfaces, executes control of the mailing machine and print operations, calculates postage for debit based upon rate tables, provides the conduit for a Postal Security Device (PSD) to transfer postage indicia to the printer, operates with peripherals for accounting, printing and weighing, and conducts communications with a data center for postage funds refill, software download, rates download, and market-oriented data capture. The UIC, in conjunction with an embedded PSD, constitutes the system meter that satisfies U.S. information-based indicia postage (IBIP) meter requirements and other international postal regulations regarding closed system meters.
In many instances, it is desirable to have the UIC be removable from the mailing machine. For example, since the UIC stores postage value, i.e., monetary value, therein, a user may wish to secure the UIC during times that the UIC will not be used, such as, for example, during lunch or overnight, to prevent unauthorized use of the postage value stored therein. Accordingly, it is desirable for a user to be able to remove the UIC from the mailing machine for secure storage, such as, for example, in a locked cabinet or office, for any time periods during which use of the mailing machine and UIC are not authorized. By removing and securing the UIC, the postage value stored therein will also be secure. When use of the mailing machine and UIC is authorized, the UIC can be replaced on the mailing machine. As another example, in many situations the UIC must be coupled to a network to perform specific activities, including, for example, refilling of postage, remote inspection, downloading of rate information, etc. In many cases, however, a dedicated network connection, such as, for example, an analog telephone line or local area network connection may not be available. Accordingly, it is desirable for a user to be able to remove the UIC from the mailing machine and transport just the UIC to a location where such a connection is available. This allows the mailing machine to be located anywhere within an office, without having a network connection nearby.
The base unit 12 further includes a horizontal feed deck 30 which extends substantially from the input end 14 to the output end 16. A plurality of nudger rollers 32 are suitably mounted under the feed deck 30 and project upwardly through openings in the feed deck so that the periphery of the rollers 32 is slightly above the upper surface of the feed deck 30 and can exert a forward feeding force on a succession of mail pieces placed in the input end 14. A vertical wall 34 defines a mail piece stacking location from which the mail pieces are fed by the nudger rollers 32 along the feed deck 30 and into a transport system (not shown) that transports the mail pieces in a downstream path of travel, as indicated by arrow A, through one or more modules, such as, for example, a separator module and moistening/sealing module. Each of these modules is located generally in the area indicated by reference numeral 36. The mail pieces are then passed to a metering/printing module located generally in the area indicated by reference numeral 38, and exit the mailing machine 10 at the output end 16.
There are problems, however, with conventional mailing machines as illustrated in
Thus, there exists a need for an improved mailing machine providing for increased operator efficiency.
The present invention alleviates the problems associated with the prior art and provides a mailing machine with a moveable control panel device to enable an operator to clearly view the control panel device regardless of the operator's position with respect to the mailing machine.
In accordance with the present invention, a mailing machine is provided with a control panel device that is capable of moving about a center axis thereby enabling the operator to turn the control panel device to reposition the control panel to face in different directions with respect to the mailing machine. The rotation of the control panel device allows an operator to clearly view a display on the device from any work area of the mailing machine. For example, if an operator is standing near an input end of the mailing machine, the control panel device can be rotated such that it can be viewed by the operator while standing near the input end of the mailing machine.
In accordance with an embodiment of the present invention, a turret on the top cover of the mailing machine is provided with a rotating portion. The rotating portion includes a docking station for the control panel device, including a connector to electronically couple the control panel device to the mailing machine. One or more guides are provided on the rotating portion to aid in the insertion of the control panel device. The control panel device can be secured in the docking station by a locking tab. The rotating portion is rotatable with respect to the cover of the mailing machine, thereby allowing the control panel device to be rotated such that an operator can view the device from either end of the mailing machine.
In accordance with another embodiment of the present invention, the top cover of the mailing machine is provided with an curved slot that extends along a portion of the length of the mailing machine. A docking station is slidably mounted in the slot. The docking station can slide along the slot such that the control panel device stays perpendicular to the curvature of the slot. Alternatively, the docking station could also rotate within the slot, thereby allowing the control panel device to be repositioned closer to either end of the mailing machine as well as rotating the control panel device to face towards either end of them mailing machine.
Therefore, it should now be apparent that the invention substantially achieves all the above aspects and advantages. Additional aspects and advantages of the invention will be set forth in the description that follows, and in part will be obvious from the description, or may be learned by practice of the invention. Moreover, the aspects and advantages of the invention may be realized and obtained by means of the instrumentalities and combinations particularly pointed out in the appended claims.
The accompanying drawings illustrate a presently preferred embodiment of the invention, and together with the general description given above and the detailed description given below, serve to explain the principles of the invention. As shown throughout the drawings, like reference numerals designate like or corresponding parts.
In describing the present invention, reference is made to the drawings, wherein there is seen in
The base unit 102 further includes a horizontal feed deck 110 which extends substantially from the input end 104 to the output end 106. One or more nudger rollers 112 can be suitably mounted under the feed deck 110 and project upwardly through openings in the feed deck so that the periphery of the rollers 112 is slightly above the upper surface of the feed deck 110 and can exert a forward feeding force on a succession of mail pieces placed in the input end 104. A vertical wall 114 defines a mail piece stacking location from which the mail pieces are fed by the nudger rollers 112 along the feed deck 110 and into a transport system (not shown) that transports the mail pieces through the mailing machine 100. In accordance with the present invention, mailing machine 100 is provided with turret 140 on the top of the cover 108.
The well 130 includes a mounting hole 132 for use in securing the rotating portion (described below) to the turret 140. An opening 136 is provided to allow wires and/or cables from the mailing machine 100 to enter the well 130 for connection to the user controller 118 (described further below). A pair of tabs 134a, 134b are provided on the rim of the well 130. Tabs 134a, 134b extend into the well 130 to provide physical stops for the rotation of the rotating portion as further described below. The tabs 134a, 134b are spaced to allow for rotation of the rotating portion by a predetermined amount. As illustrated in
Referring again to
Referring now to
The rotating portion 142 further preferably includes one or more guides, such as, for example, guides 154a, 154b, to further aid in alignment of the user controller 118 during insertion. The guides 154a, 154b are preferably integrally molded with the rotating portion 142. In addition, the rotating portion 142 is preferably provided with a raised tongue 158 to aid in alignment and securing of the user controller 118 to the rotating portion 142. The raised tongue 158 is preferably raised above the surface of the rotating portion 142 by approximately 4 mm. A corresponding tongue groove 254 (
The docking station 144 of rotating portion 142 is preferably provided with one or more devices to aid in the insertion/extraction of the user controller 118, such as, for example, compression cylinders 174a, 174b. The compression cylinders each include a compression spring. As the user controller 118 is moved toward the docking station 144, it will contact the compression cylinders 174a, 174b, thereby causing the compression springs to compress and provide a slight resistance against the user controller 118. When the opening 258 in the bottom of the user controller 118 is above the locking clip 162, the locking clip 162 will extend into the opening 258 and the force of the compression springs will help to maintain the user controller 118 securely in place. When the release mechanism 170 is operated as described above, the compression springs will cause the user controller 118 to separate from the docking station 144, thereby aiding in extraction of the user controller 118 from the docking station 144.
Referring now to
A connector 184 is mounted to printed circuit board 148. Connector 184 allows for connection of any wires/cables, such as, for example, a ribbon cable, from the mailing machine 100 that enter into the well 130 through the opening 136. The printed circuit board 148 couples the connector 184 to the connector 150, thereby electrically coupling the user controller 118 to the mailing machine 100.
Release mechanism 170 is secured to a link 186 via a screw 188. Thus, when the release mechanism 170 is moved by an operator, the link 186 will also move in a direction indicated by arrow 190. A spring 178 provides a biasing force to maintain the link 186 (and thus the release mechanism 170) in a home position. Movement of the link 186 will cause the elbow link 192 to rotate counter clockwise, thereby forcing the link 194 to move in a direction indicated by arrow 196. The locking clip 162 is secured to the underside of the rotating portion 142 by a mounting bracket 200 such that the mounting clip 162 extends through the opening 164 above the rotating portion 142. A finger portion 202 is secured to the bottom of the mounting clip 162 and extends over the link 194. Mounting clip 162, mounting bracket 200 and finger portion 202 are preferably a single molded piece. The finger portion 202 has a wedge shape, with the thin end facing toward the link 194. As the link 194 is moved in the direction of arrow 196, it will contact the finger portion 202 and slide between the finger portion 202 and the underside of the rotating portion 142, thereby pushing the finger portion 202 away from the underside of the rotating portion 142. As the finger portion 202 is pushed away from the underside of the rotating portion 142, the locking clip 162 will be pulled through the opening 164 and beneath the rotating portion 142, thereby releasing the user controller 118.
It should be noted that the movement of the user controller 118 need not be limited to only a single plane. For example, the shaft 182 could be provided with a sphere on its end to rest in the opening 132 in the well 130 of the turret. The rotating portion 142 could then rotate around in the well 130 as well as tilt back and forth or side to side based on the movement of the sphere within the opening 132.
The base unit 302 further includes a horizontal feed deck 310 which extends substantially from the input end 304 to the output end 306. One or more nudger rollers 312 can be suitably mounted under the feed deck 310 and project upwardly through openings in the feed deck so that the periphery of the rollers 312 is slightly above the upper surface of the feed deck 310 and can exert a forward feeding force on a succession of mail pieces placed in the input end 304. A vertical wall 314 defines a mail piece stacking location from which the mail pieces are fed by the nudger rollers 312 along the feed deck 310 and into a transport system (not shown) that transports the mail pieces through the mailing machine 300 in the direction of arrow A. In accordance with the present invention, the cover 308 of mailing machine 300 is provided with a slot 320 that extends along a portion of the cover 308. The slot 308 can be an arc or substantially linear with curved ends. Preferably, there is at least a portion of the slot 320 that is located substantially near the middle of the cover 308 (from end to end) that is substantially parallel to the path of travel as indicated by the arrow A.
An interface board 344 for a mounting a control panel device (not shown), also referred to as a user controller or user controller interface (UIC), is slidably mounted within the slot 320. The interface board 344 could be provided with components similar to the rotating portion 142 described with respect to
Referring again to
It should be noted that the interface board 344 could also be rotatably mounted to the bracket 340, thereby allowing the interface board 344 to rotate with respect to the bracket 340. In this manner, a user controller mounted to the interface board 344 could be rotated to face any direction regardless of the position along the slot 320.
Thus, according to the present invention, a mailing machine is provided with a removable control panel device that is capable of being repositioned thereby enabling an operator to position the control panel device to face in different directions with respect to the mailing machine. The repositioning of the control panel device allows an operator to clearly view a display on the device from any work area of the mailing machine. Those skilled in the art will also recognize that various modifications can be made without departing from the spirit of the present invention. For example, a user controller could be secured in place on the rotating portion 142 or interface board 344 by a simple spring clip that snaps into place when the user controller is fully seated and can be released by pushing down on the clip.
While preferred embodiments of the invention have been described and illustrated above, it should be understood that they are exemplary of the invention and are not to be considered as limiting. Additions, deletions, substitutions, and other modifications can be made without departing from the spirit or scope of the present invention. Accordingly, the invention is not to be considered as limited by the foregoing description but is only limited by the scope of the appended claims.
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6013878 | Schwartz et al. | Jan 2000 | A |
6116560 | Kim | Sep 2000 | A |
6135411 | Shirasawa | Oct 2000 | A |
6477512 | Beckstrom et al. | Nov 2002 | B1 |
6606226 | Bass et al. | Aug 2003 | B2 |
20040043650 | Yang et al. | Mar 2004 | A1 |
Number | Date | Country | |
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20050071290 A1 | Mar 2005 | US |