Information
-
Patent Grant
-
6382535
-
Patent Number
6,382,535
-
Date Filed
Friday, October 20, 200024 years ago
-
Date Issued
Tuesday, May 7, 200222 years ago
-
Inventors
-
-
Examiners
- Morris; Lesley D.
- Kim; Christopher S.
Agents
-
CPC
-
US Classifications
Field of Search
US
- 239 650
- 239 651
- 239 657
- 239 662
- 239 663
- 239 665
- 239 668
- 239 681
- 239 687
- 239 172
- 239 289
-
International Classifications
-
Abstract
A dump bed highway maintenance vehicle is provided with a removable tailgate which is formed of a tailgate frame having a pivotal connection with the truck dump bed which is spaced rearwardly from a normal pivot connection and contains a brine tank assemblage extending through the frame above a cross-bed auger. By so extending the brine tank assemblage through the frame, the center of gravity of the pivot mounted tailgate resides in a vertical plane extending through the outwardly displaced frame pivot mechanism. The forward wall of the brine tank assemblage is slanted forwardly upwardly to define a cross section resembling an inverted truncated right triangle.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH
Not applicable.
BACKGROUND OF THE INVENTION
Highway snow and ice control frequently is carried out by governmental authorities with the use of dump trucks, which are seasonally modified by the addition of snow-ice treatment components. These components will include forwardly-mounted plows and rearwardly-mounted mechanisms for broadcasting materials such as salt or salt-aggregate mixtures. The classic configuration for the latter broadcasting mechanism includes a feed auger extending along the back edge of the dump bed of a truck. This hydraulically driven auger effects a metered movement of material from the bed of the truck into a rotating spreader disc or “spinner” which functions to broadcast the salt across the pavement being treated. To maneuver the salt-based material into the auger, the dump bed of the truck is progressively elevated as the truck moves along the highway or pavement to be treated.
Operating systems employed for these snow and ice control implements have been substantially improved over the past decade. An initial such improvement has been achieved through the utilization of microprocessor driven controls over the hydraulics employed with the seasonally modified dump trucks. See Kime, et al., U.S. Pat. No. Re 33,835, entitled “Hydraulic Systems Used with Snow-Ice Removal Vehicle, reissued Mar. 3, 1992. This Kime, et al. patent describes a microprocessor-driven hydraulic system for such trucks with a provision for digital hydraulic valving control which is responsive to the instantaneous speed of the truck. With the hydraulic system, improved controls over the extent of deposition of snow-ice materials is achieved.
This form of control has been employed to control the rate of salt deposition such that the granular material may be ejected from a delivery vehicle at a rate commensurate with the trucks forward speed. Such an arrangement conserves snow-ice materials and permits deposition at desirably higher truck speeds. See in this regard, Kime, et al, U.S. Pat. No. 5,318,226 entitled “Deposition of Snow-Ice Treatment Material from a Vehicle with Controlled Scatter”, issued Jun. 7, 1994. This approach is sometimes referred to as a “zero-velocity” method for salt distribution.
Investigations into the chemical-physical phenomena of pavement borne ice formation have recognized the importance of salt in the form of a salt brine in breaking the bond of ice with underlying pavement. It is this brine, as opposed to mere granular salt, which reacts to attack ice formations. This phenomenon has lead to the development of improved techniques for generating brine of sufficient concentration to break the ice-pavement bond. For example, Kime in U.S. Pat. No. 5,988,535 entitled “Method and Apparatus for Depositing Snow-Ice Treatment Material on Pavement”; issued Nov. 23, 1999 describes the deposition of a granular salt-brine material on pavement as a continuous narrow band. The result of such deposition is a highly effective snowice treatment procedure with an efficient utilization of salt materials. An improvement in this technique is described in application for U.S. patent application Ser. No. 09/512,199 entitled “Method and Apparatus for Depositing Snow-Ice Treatment Material on Pavement” by Kime, filed Feb. 24, 2000 in which narrow band ejection of salt and brine is provided in a manner wherein it is encountered by the rear drive wheels of a dump truck. For both approaches of the above-described narrow band deposition, the dump truck structuring is such that use may be made of them for purposes other than snow-ice control during winter seasons. In this regard, highway maintenance organizations require that the dump trucks be capable of being used for such purposes as hauling gravel and/or pothole repair materials.
While substantial improvements have been recognized as with these brine formation snow-ice control systems, the majority of highway maintenance organizations continue to employ conventional highway maintenance dump trucks which are retrofitted each season with plows, a cross-bed auger which typically is bolted to the truck bed beneath the bed tailgate and a hydraulically driven spinner. Control over the rate of material feed generally is by the truck operator. When these trucks are utilized for winter maintenance purposes, the plows are uncoupled; the augers are covered with a plate arrangement and the spinner may be removed or pivoted out of the way. With the emergence of the above-rioted ice-pavement bond studies, the ubiquitous snow-ice control retrofit approaches now are called upon to additionally mount relatively large brine tanks which permit a substantially increased utilization of brine in combination with granular salt. The brine preferred, in terms of cost, is a sodium chloride solution. However, the amount of this form of brine called for in snow-ice treatment is quite substantial compared to alternate brines, such as calcium chloride based solutions which typically are orders of magnitude greater in cost but lower in amounts or volumetric requirements. Typically, the only practical location for the brine tanks is at the rear of these trucks, regions between the axles exhibiting little or no space for tank mounting. These polymeric tanks, in addition to being bulksome, when filled with brine solution are quite heavy and difficult to maneuver on and off trucks.
The Ohio Department of Transportation (ODOT) developed a combination tailgate assembly for winter season use. This assembly mounts the brine tanks at the rear of a tailgate and couples both the spinner and auger at the bottom of the tailgate. The combinational assembly then is mounted on a truck utilizing a conventional front-end loader. The maximum available brine tank capacity for the assemblies is about 70 gallons. An undesirable aspect of these devices resides in a rearward diversion of the center of gravity of the tailgate to the extent that, when the dump bed is raised, the tailgate will open only a few inches when the brine tanks are empty and not at all should they be filled. However, these combinational tailgate assemblies represent a substantial improvement in terms of convenience of mounting over the conventional bed-mounted auger-spinner approach.
On occasion, the dump trucks will be loaded with both salt and brine and sent out on patrol prior to the commencement of inclement weather. Where such weather fails to materialize, then these trucks will return to base at which point in time it is necessary that the salt load be dumped. Because the tailgates cannot be opened, it then becomes necessary to again use the front-end loader approach to remove the combinational tailgates entirely in order to carry out necessary salt dumping. The same problem is encountered where the trucks, for example, are dispatched to carry out plowing alone without salt treatment. To achieve necessary traction, the trucks are loaded with salt notwithstanding the fact that such salt is not dispersed. Accordingly, as the trucks return, again it is necessary to dump the salt, which cannot be carried out without removal of these non-pivoting combinational tailgates.
BRIEF SUMMARY OF THE INVENTION
The present invention is addressed to a vehicle and associated tailgate assembly, the latter being configured for snow-ice control procedures. Employing a tailgate frame supporting brine supply tanks which extend through that frame and pivotally mounting the frame rearwardly of a normal pivot position, the tailgate functions in a manner wherein its center of gravity resides at a vertical plane passing through the rearwardly disposed pivot connection. Thus, the tailgate assembly may pivot open when the vehicle dump bed to which it is attached is raised, having been unlatched by the operator. This opening occurs even though the tailgate carrying brine tanks may be full of brine fluid.
Liquid brine fluid weight distribution achieving the desired tailgate center of gravity is developed through the use of a tank cross section resembling an inverted, truncated right triangle. Thus configured and oriented, the tank assembly extends inwardly through the tailgate frame. With this arrangement, substantial enhancement of the volumetric capacity also is realized while desired opening pivoting performance of the tailgate is achieved. In this regard, for a preferred embodiment, tank capacity is elevated from about 70 gallons to about 140 gallons and this enhancement is evolved with a desired truck rear end tank mounting.
Carried by the tailgate frame beneath the brine tank assembly is a cross transport mechanism implemented as an auger carrying a sequence of flights which are driven from first to last to maneuver particulate material essentially across the widthwise extent of the vehicle dump bed into an outlet . From this outlet the material passes to a broadcasting assembly implemented as a hydraulically driven spinner. The feed opening of this auger is an elongate one generally presented to the widthwise extent of the dump bed of the vehicle. Ingress of the salt material into the auger for distribution to the outlet is made possible and facilitated by the noted sloping forward wall of the brine tank assemblage. That sloping wall serves to overcome any tendency of the granular salt materials to “bridge” or coalesce and fail to move towards the auger-based transport mechanism.
Because it is desirable to admix a substantial amount of brine fluid with particulate salt materials, fluid brine from the brine tank assemblage is introduced to that granular salt at a location adjacent the noted last flight of the auger assembly. Thus, the last flight is utilized as a mixing device for developing a brine-salt slurry ultimately to be deposited or broadcast from the spinner assembly.
Simple mounting of the tailgate assembly to the rims of the dump bed walls at the rearward portion of the dump bed is carried out utilizing two links, one positioned at each side of the tailgate and having rearward apertures formed therein pivotally coupled with the upper region of the tailgate frame. Each link additionally contains a medial aperture and a forward aperture. In this regard, medial aperture is connected with the “normal” tailgate pivoting mechanism attached to the dump bed rims. The forward aperture is coupled with an installed stabilizing bracket through the utilization of pin connections for the latter two apertures. Mounting of the tailgate assembly to the dump bed readily is carried out utilizing, for example, a front end loader.
Other objects of the invention will, in part, be obvious and will, in part, appear hereinafter.
The invention, accordingly, comprises the apparatus possessing the construction, combination of elements and arrangement of parts which exemplify the following detailed description.
For a fuller understanding of the nature and objects of the invention, reference should be had to the following detailed description taken in connection with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a left side elevational view of a truck outfitted with apparatus according to the invention showing its tailgate assembly in a closed orientation;
FIG. 2
is a left side elevational view of the truck of
FIG. 1
showing an elevated dump bed with the tailgate assembly in a latched orientation;
FIG. 3
is a left side elevational view of the truck of
FIG. 1
showing an elevated dump bed and a tailgate assembly released for pivotal outward movement;
FIG. 4
is a left side elevational view of a truck having a modified tailgate configured in accordance with the prior art and showing the tailgate in a released orientation for opening;
FIG. 5
is a rear view of the truck of
FIG. 1
;
FIG. 6
is a sectional view taken through the plane
6
—
6
in
FIG. 5
;
FIG. 7
is a plan view of the forward facing side of the tailgate assembly employed with the vehicle of
FIG. 1
; and
FIG. 8
is a partial top view of the truck of FIG.
1
.
DETAILED DESCRIPTION OF THE INVENTION
Referring to
FIG. 1
, a utility vehicle retrofitted for the seasonal duties of snow-ice removal is revealed generally at
10
. Configured as a dump truck, vehicle
10
includes a cab
12
and hood
14
mounted upon a frame represented generally at
16
. Frame
16
is supported upon pavement represented at
18
by four wheel assemblies, two of which are revealed at
20
and
21
. At the forward end of the vehicle
10
, there is mounted a front snowplow
24
which is removed by maintenance personnel when the vehicle
10
is called upon for winter duties other than snow-ice control. The front plow
24
is elevationally maneuvered by up-down hydraulic cylinder assembly
26
. Additionally, this front plow
24
is laterally, angulary adjusted by left-and right-side hydraulic cylinder assemblies, the left side one of which is represented at
28
. Not shown in the figure is a wing plow which is mounted adjacent the right or left fender of the vehicle
10
, and which functions generally as an extension of the front plow
18
, serving to push snow off of a shoulder. Also not shown is an underbody scraper plow which is a heavy duty plowing apparatus mounted beneath the vehicle
10
and which functions to utilize the weight of the vehicle
10
to peel or remove hard packed ice or snow at the pavement
18
. Vehicle
10
supports a dump bed represented generally at
30
. Looking additionally to
FIG. 8
, the bed
30
is seen to be formed with oppositely disposed sides
32
and
34
which are spaced apart a bed width and extend with the bed floor
36
to a bed end
35
. These sides
32
and
34
extend upwardly from bed floor
36
to respective bed rims represented at
38
and
40
. Rims
38
and
40
are seen to be slightly elevated at rear posts adjacent the rear end of
42
of bed
30
as shown respectively at
44
and
46
.
As revealed additionally in
FIGS. 4 and 8
rim elevated portions
44
and
46
support respective upstanding, generally u-shaped pin retention brackets
48
and
50
. Brackets
48
and
50
function with robust rigid pins or connectors shown respectively at
52
and
54
(
FIG. 8
) which are located to define “normal” pivot mechanisms at “normal” pivot positions which will be encountered with a standard tailgate assemblage. In this regard, the “normal” pivot position provided by the bracket and pin mechanisms
48
-
52
,
50
-
54
are somewhat centered upon the respective elevated rim components
44
and
46
, i.e., forwardly of bed end
35
.
The rearward region of dump bed
30
supports a tailgate assembly represented generally at
60
within which there are integrated snow-ice control features including an auger, a spinner, and importantly, a brine tank storage arrangement having a volumetric capacity which is substantially improved over assemblies of the past. The latter feature is so integrated and configured within the frame of the tailgate assembly
60
that the tailgate will open even though the brine tanks may be full and, thus, the assembly
60
may remain in place as vehicle
10
is used for purposes other than snow-ice control, i.e., transporting gravel and/or pothole repair materials during the winter season, no temporary removal being required.
Integrated features of the tailgate
60
are realized through the utilization of an open rigid tailgate frame represented generally at
62
.
FIGS. 5 and 6
reveal that the frame
62
includes upper and lower steel transverse box beams
64
and
66
which, in general, have a widthwise extent corresponding with the widthwise extent of the dump bed
30
.
FIG. 6 and 7
reveal that the beams
64
and
66
are parallel and weldably joined to and spaced apart by an upstanding, relatively wide rearwardly opening channel-shaped side member seen in
FIGS. 5 and 7
at
68
. The opposite or right side of the frame
62
is configured having an upstanding box beam (not shown) which is welded to and extends between the transverse beams
64
and
66
. Thus, a form of open frame assembly is provided.
FIGS. 5
,
7
and
8
reveal that the frame
62
is pivotally connected to the dump bed
30
at rear region
42
by oppositely disposed tailgate pivot mechanisms represented generally at
70
and
72
. The tailgate mounted components of these mechanisms are provided as an outwardly extending upwardly disposed shaft or pin and support plate
74
at mechanism
70
and a corresponding outwardly horizontally extending shaft or pin and support plate
76
at mechanism
72
. The pins of these assemblies
74
and
76
are seen, as represented in
FIGS. 1-3
and
8
, to pivotally extend through the outboard or outer apertures of respective steel links
78
and
80
. These figures reveal that in addition to this pivotal connection with the tail gate frame
62
, the links
78
and
80
form two additional forwardly disposed connections one at a middle or medial aperture which receives an earlierdescribed “normal” pivot position located pin. In this regard, for example, “normal” pivot position pin connector
52
is elongated to extend into an auxiliary bracket
56
(
FIG. 8
) and through the middle aperture of link
78
, while “normal” pivot position pin
54
is elongated to extend into an auxiliary bracket
58
and through the corresponding middle aperture of link
80
. To stabilize these links
78
and
80
from rotation tendency about these central connections at pins
52
and
54
, the links
78
and
80
are each formed with an inward or forward aperture, which is engaged by respective pins
82
and
84
. Pins
82
and
84
are retained in position by virtue of their connection with respective bifurcate stabilizing brackets
86
and
88
. These brackets
86
and
88
, in turn, are weldably connected with bed rim
38
of side
32
and bed rim
40
of side
34
. With the pinned assemblage shown, the entire tailgate assembly may be pivotally mounted upon and removed from the rearward region
42
of dump bed
30
.
The center of gravity exhibited by the thus pivotally connected tailgate assembly
60
is developed through a combination of positioning the upper tailgate frame pivots
74
and
76
rearwardly from the normal pivoting location represented at pins
52
and
54
, and rearwardly from the bed end
35
and by supporting the brine tanks through the tailgate frame
62
. The tanks are arranged such that they extend forwardly through frame
62
and are retained therein by an assembly of brackets and side plates represented in general at
90
in the rear view shown in FIG.
5
. That bracket and side plate assembly
90
, in turn, is weldably connected to the tailgate frame structure
62
.
FIG. 5
reveals the presence of three polymeric brine tanks
92
-
94
retained by this assembly of brackets, bottom support structure and side plates. That figure shows the somewhat normally vertically oriented rear walls of tanks
92
-
94
respectively at
96
-
98
. Extending from the bottom wall of each of the tanks
92
-
94
are lower disposed brine outlet port assemblies, each comprised of right and left output ports. In this regard, tank
92
is formed with left output and right output-input ports shown respectively at
100
and
101
; tank
93
is formed with left and right output-input ports shown respectively at
102
and
103
; and tank
94
is shown with left and right output ports
104
and
105
. Port
105
is coupled with a combined fill and drain valve
112
functioning with part
105
as an input assembly as well as a drain valve. Ports
103
and
104
are connected by a polymeric conduit
108
which functions to couple tanks
93
and
94
in fluid transfer or cascading relationship. Similarly, ports
101
and
102
are connected by a polymeric conduit
110
which serves the same fluid transfer or cascading function. That fluid transfer function performs in either of two directions. The tanks are draining in a rightward brine emptying application by opening outlet valve
112
coupled to port
105
or in a leftward sense delivering brine to the salt dispensing function via polymeric conduit
114
. The tanks are filled by injecting brine under pressure into an open valve
112
, filling being carried out in a cascading manner. Venting as described later herein facilitates the filling and draining procedure. Certain of the components of the assembly brackets, bottom support frame and side plates
90
are seen in
FIG. 5
as a rearward top support bracket
120
; right side plate assembly
122
; left side plate assembly
124
and a bottom support frame represented generally at
126
. A downwardly sloping rearward protective metal shield is seen at
139
.
Looking momentarily to
FIG. 8
, right and left side plate assemblies
122
and
124
again are revealed in conjunction with top rearward support bracket
120
and top forward support bracket
128
. In the figure, the top walls of tanks
92
-
94
are shown respectively at
130
-
132
. Each of the top walls includes an upwardly disposed brine tank vent assembly, the circular openings of which are shown respectively at
134
-
136
. These vents are positioned forwardly in adjacency with the vertical wall portions of the tank forward walls. This avoids spillage when bed
30
is lifted. Note in the figure that the top walls
130
-
132
extend inwardly or forwardly from the frame
62
. With this arrangement, when the tanks
90
-
94
are filled with brine, the substantial weight represented by the loaded tanks will be partially shifted forwardly and, concomitantly the center of gravity is moved closer to a vertical plane extending through frame
62
. This forward shift is effective to permit the tailgate assembly
60
to open to an extent fully adequate to permit unfettered dumping activities.
A transverse cross-section revealing the profiles of tanks
92
-
94
is shown in FIG.
6
. Looking to that figure, the tank
93
again is seen to be secured along the edges of its top wall
131
by top rearward support bracket
120
and top forward support bracket
128
. The bottom wall
138
of tank
93
, incorporating the right fluid conveyance port
103
, is seen to be ultimately supported by an elevated platform portion
140
of bottom support
126
. The forward wall
143
of tank
93
, as well as the corresponding forward walls
142
and
144
of respective tanks
92
and
94
, are formed integrally with bottom walls as at
138
and top wall
131
but slope angularly forwardly from their bottom walls as at
138
to vertical portions which are formed integrally with top walls as at
131
. Thus, forward wall
143
extends to vertical wall portion
147
which, in turn, is formed integrally with top
131
. The configuration of tanks
92
-
94
wherein the inwardly facing tank walls as at
142
-
144
slope upwardly inwardly evolves two necessary aspects of the tailgate assembly of the invention. First, the inwardly depending nature of these forward walls
142
-
144
shifts the center of gravity of the tailgate assembly
60
inwardly or forwardly when the tanks are loaded with brine. Next, the slope permits and, in fact, facilitates the movement of salt within the truck bed
30
into a bed cross transport mechanism implemented as an auger. In this regard, should the tanks
92
-
94
have been provided with a rectangular cross-sectional configuration, salt would not be able to flow along the dump bed
30
into that cross transport mechanism.
The slope of walls
142
-
144
is about 34° with respect to vertical or 56° with respect to the tank bottom walls. Note that this figure reveals the rearward protective metal shield, as well as a downwardly sloping forward protective metal shield
141
.
The above-noted cross bed transport mechanism is represented in general at
160
. Mechanism
160
is implemented as an auger represented generally at
162
which extends adjacent a back plate portion
164
and bottom plate portion
166
of bottom support
126
. That bottom support
126
is seen to be weldably connected to lower transverse frame member
66
.
FIG. 7
reveals that the auger
162
is comprised of two flight regions represented generally at
168
and
170
which are mounted upon a common shaft
172
. The motion of travel of granular material will be from the region
170
toward the region
168
, the latter region extending to a wetting and dispensing function. Note that a flight structure of larger diameter is provided at region
168
. Shaft
172
is supported between a bearing assembly
174
and a hydraulic motor
176
. To protect the transport mechanism
160
when the vehicle
10
is utilized for duties other than snow-ice control, the region surrounding it is enclosed by an elongate protective plate or buffer
178
. In this regard, the plate
178
is manipulated by an external arm or crank such that it is manipulated into the orientation shown in sold line fashion in
FIG. 6
during active use of the transport mechanism
160
and is maneuvered to the downwardly directed orientation represented in phantom at
178
′ when the transport mechanism
160
is not in use. To provide protection for the forward walls
142
-
144
of polymeric tanks
92
-
94
, a thin metal shield
180
is positioned in abutment with the outer surface of these inwardly directed walls.
Cross bed transport mechanism
160
feeds granular salt material, i.e., salt, into a broadcasting assembly represented in general at
182
. Looking to
FIG. 5
, assembly
182
is seen to comprise a cylindrically shaped feed input chamber
184
pivotally mounted over shaft
172
. Downwardly depending from the input chamber
184
and pivotal therewith is a feed chute
186
extending to a chute opening
188
. Mounted upon the chute
186
at a location just below opening
188
is a drivably rotatable disc or “spinner”
190
. Disc
190
supports a plurality of vanes two of which are shown at
192
and
194
. The disc
190
is rotatably mounted upon a disc platform
196
which, in turn, is supported from the feed chute
186
by brackets
198
and
200
. A hydraulic motor
202
is supported upon the underside of platform
196
and is coupled in driving relationship with the disc
190
. Accordingly, with the maneuvering of granular material into the feed input chamber
184
, such material drops upon the rotating disc
190
and is broadcast upon the roadway or pavement
18
.
In keeping with current procedures calling for the utilization of substantial amounts of brine in combination with granular salt material to attack the ice-pavement bond, brine from the enhanced capacity tanks
92
-
94
is delivered to the feed input chamber
184
, whereupon it is directed via a rigid polymeric pipe seen in phantom at
210
to be expressed into the final flight components of the auger
162
. This provides for an improved mixing of the brine with particulate salt material and the result is a form of granular salt and brine slurry which is delivered into the chamber
184
, through chute
186
and on to the disc
190
for broadcasting. This brine fluid is drawn from conduit
114
through a check valve (not shown) by a hydraulic pump
212
which is driven, in turn, by a hydraulic motor
214
. Motor
214
and pump
212
are mounted upon a bracket
216
which in turn, is weldably connected to left side plate assembly
124
. Driven association between the motor
214
and pump
212
is through a coupling
218
. Additionally, coupled to conduit
214
is a shutoff valve, the hand actuated lever for which is represented at
219
. The output of pump
212
is provided at a flexible conduit
220
extending to the input of pipe
210
.
The control system for operating hydraulic motors
176
and
214
as well as spinner motor
202
, in general, may be combined with the overall vehicle hydraulic system. That system also will control plow orientations and the dump bed. A variety of these systems are available. However, a preferred arrangement is the microprocessor driven system described in U.S. Pat. No. Re 33,835 (supra) which is incorporated herein by reference.
FIGS. 5 and 7
further reveal that the tailgate frame
62
supports two, oppositely disposed closure assemblies
230
and
232
which are provided for the present embodiment, as outwardly extending latching pins configured in conventional manner. These pins
230
and
232
are engagable by a conventional bayonet-type quick disconnect cam latch or tailgate latch. In this regard, tailgate latch
234
is shown engaging latching pin
230
and tailgate latch
236
is shown engaging latching pin
232
. In conventional fashion, these latches
234
and
236
are actuated to open and closed orientations by an operator lever (not shown) typically located upon the bed
30
adjacent cab
12
.
FIGS. 5 and 7
further reveal the presence of two, spaced apart lift connectors
238
and
240
which are welded to transverse box beam
64
. These connector devices are utilized in conjunction with, for example, a front end loader to maneuver the tailgate assembly
60
on to and off of dump bed
30
.
Returning to
FIG. 1
, the dump bed
30
is shown in its down position preparatory to being loaded with snow-ice control material. A lever
242
coupled to baffle or protective plate
178
(
FIG. 6
) is shown in an orientation wherein that plate
178
is in its upper or solid line orientation shown in the latter figure. Feed chute
186
is shown in a vertical orientation and disc
190
is in a horizontal orientation. The latches as at
234
and
236
have engaged the latching pins
230
and
232
to retain the tailgate assembly
60
in securement against the rear region
42
of dump bed
30
.
Looking to
FIG. 2
, dump bed
30
is shown in an orientation having been elevated by a hydraulic cylinder arrangement
244
in the course of salt deposition. In this regard, the latches
234
and
236
remain in engagement with respective latching pins
230
and
232
. Note that the feed chute
186
remains in a vertical orientation and disc
190
remains in a horizontal orientation.
Assuming that the driver of the vehicle
10
has returned to base at the end of a patrol with a quantity of granular salt material within bed
30
as well as brine within tanks
92
-
94
, then it is necessary to dump that remaining salt at the storage facility. The arrangement of tailgate
60
permits that to occur. Looking to
FIG. 3
, the dumping orientation for such a situation is revealed. The operator has released the cam latches
234
and
236
. Because the pivot position for the tailgate
60
has been moved to the pin position
74
spaced rearwardly from the normal position, for example, at
52
, and because the forward walls
146
-
148
of brine tanks
92
-
94
extend forwardly through the tailgate frame assembly
62
, the center of gravity of the entire assembly
60
has been moved forwardly. That center of gravity lies within a plane represented at vertical dashed line
246
. Note that the tailgate assembly
60
is adequately open to permit dumping of the remaining salt. This condition will obtain even though the brine tanks
92
-
94
are filled with brine.
Where the vehicle
10
is employed for purposes other than snow-ice control, for example, conveying gravel or pothole repair material, the lever
242
may be actuated to close the plate
178
(
FIG. 6
) to its position shown in phantom at
178
′. Gate
60
will open to the same orientation shown in
FIG. 3
to permit this supplemental use of the vehicle
10
without removal of the integrated version of the tailgate
60
described herein. As noted above, with the arrangement, the important capacity of the brine reservoir as represented at brine tanks
92
-
94
is doubled with this integrated configuration, that capacity permitting the utilization of less expensive sodium chloride salt-based brine with requisite modem mixing ratios selected to defeat the ice-pavement bond. As noted above, the capacity for the instant embodiment reaches about 140 gallons. For the noted alternate winter seasonal use of the vehicle
10
as incorporating tailgate assembly
60
, the broadcasting assembly
182
is pivoted upwardly and secured in position against the tailgate frame
62
.
FIG. 4
illustrates the performance of one version of the current (ODOT) approach employing a combinational tailgate assembly. An identical vehicle as represented at
10
in
FIGS. 1-3
is represented in general at
50
. In view of this identity of general structure, identifying numeration for the truck components and associated bed which remain the same are provided with the same numeration as the other figure. The tailgate for utility vehicle
250
is represented generally at
252
and includes a tailgate frame represented generally at
254
. On upper sides of frame
254
there is weldably provided an upper support component one of which is represented at
256
. These components as at
256
extend to a hinge or pin connection with the “normal” pin retention bracket
48
and associated pin
52
. The oppositely disposed connection is identical. Rearwardly of the frame
254
, the tailgate
252
is configured having a transport mechanism chamber
258
of generally triangular cross section, the lower portion of which supports a bed transport mechanism implemented as an auger having a shaft
260
and a feed chamber
262
. A feed chute
264
supporting a disc or spinner assembly
266
pivots with the feed chamber
262
about the shaft
260
. Mounted upon the rearward surface
268
of transport mechanism
258
is a polymeric brine tank represented at
270
. Note that the tank
270
does not extend through the tailgate frame
254
. Mounted upon the outer surface of the middle one of the brine tank
270
is a hydraulic pump housing
272
. This arrangement provides for a brine storage capacity of about
70
gallons. When the vehicle
250
is in the dumping orientation represented in
FIG. 4
which is the same orientation as shown in
FIG. 3
, the center of gravity of the thus mounted tailgate
252
may be represented as being present in a vertical plane represented by dashed line
274
. When the brine tank assembly
270
is essentially empty, the amount of tailgate opening will be as shown, for example, about 5½ inches. Where those brine tanks contain brine, the tailgate will not open.
Since certain changes can be made in the above-described apparatus and method without departing from the scope of the invention herein involved, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
Claims
- 1. A tailgate assembly for a highway maintenance vehicle having a dump bed for conveying snow-ice granular treatment material with oppositely disposed sides spaced apart a bed width, each extending upwardly from a bed floor to first and second bed rims and rearwardly to an upwardly disposed rearward end, said first and second rims having first and second tailgate normal pivot positions, said bed having first and second rearwardly extending tailgate latches actuable to engage and release the lower edge closure assemblies of a tailgate, comprising:a tailgate frame having a widthwise extent generally corresponding with said bed width, extensible vertically from oppositely disposed first and second pivot mechanisms defining respective first and second frame pivot locations removably connectable with a said bed rim in rearwardly disposed adjacency with respective said first and second tailgate normal pivot positions; a brine tank assembly of predetermined volumetric fluid retention capacity mounted within said frame and having forward, rearward, bottom, top and side walls defining said volumetric capacity, said forward wall extending inwardly from said frame to an extent effective to establish a tailgate center of gravity at a vertical plane extending through said first when the tailgate frame is hung from said first and second pivot locations and said brine tank assembly second pivot locations and having an output port assembly and an input assembly; a transport mechanism mounted upon said tailgate frame adjacent said brine tank bottom wall, having a sequence of drivable flights extending along said frame widthwise extent, having an inwardly disposed feed opening and an outlet through which said granular treatment material is conveyed when said flights are driven; a transport mechanism motor supported by said tailgate frame and actuable to drive said flights; a broadcasting assembly, supported by said tailgate frame, having a feed input adjacent said transport mechanism outlet and drivable to effect the broadcasting of said granular treatment material; a broadcasting motor coupled in driving relationship with said broadcasting assembly; a brine pump assembly mounted upon said tailgate frame, having an input coupled in fluid flow relationship with said brine tank assembly brine outlet port assembly and having an output adjacent said transport mechanism; and first and second closure assemblies coupled to and extending outwardly from said tailgate frame at locations for locking engagement with and release from respective said first and second tailgate latches.
- 2. The tailgate assembly of claim 1 in which said tailgate frame first and second pivot mechanisms comprise respective first and second links, each having three longitudinally spaced apart outer, medial and inward apertures, and first and second pivot pins extending mutually oppositely outwardly from said tailgate frame widthwise extent and pivotally engaged with the said outer aperture of respective said first and second links.
- 3. The tailgate assembly of claim 2 in which: said medial aperture of said first and second links is configured for pivotal engagement with said bed rim at respective said first and second tailgate normal pivot positions.
- 4. The tailgate assembly of claim 3 in which said medial aperture of said first and second links is spaced from said outer aperture a distance defining respective said first and second frame pivot locations.
- 5. The tailgate assembly of claim 4 in which said inward aperture of said first and second links is connectable by pins with a said bed rim.
- 6. The tailgate assembly of claim 1 in which said forward wall and side walls of said brine tank assembly are configured sloping forwardly and upwardly through said tailgate frame.
- 7. The tailgate assembly of claim 6 including a bottom support assembly with a bottom plate connected to said tailgate frame and extending beneath said transport mechanism, a back plate portion extending upwardly from said bottom plate in rearward adjacency with said transport mechanism, and an elevated platform portion extending in supporting relationship beneath said bottom wall.
- 8. The tailgate assembly of claim 6 including a buffer plate pivotally mounted with said tailgate frame and movable between an orientation in adjacency with said brine tank assembly forward wall and an orientation covering said transport mechanism feed opening.
- 9. The tailgate assembly of claim 6 in which said forward wall of said brine tank assembly is configured to provide an elongate upper particle guide surface extending to said feed opening of said transport mechanism.
- 10. The tailgate assembly of claim 9 in which said forward wall of said brine tank assembly is oriented with respect to said bottom wall at an angle of about 56°.
- 11. The tailgate assembly of claim 1 including:a venting assembly extending through said brine tank assembly top wall; and a metal shield coupled to said tailgate frame and extending over said venting assembly.
- 12. A vehicle comprising a frame supporting forwardly and rearwardly disposed wheel assemblies, an engine and a cab, a dump bed supported upon said frame with oppositely disposed first and second sides spaced apart a bed width, each extending upwardly from a bed floor to first and second bed rims and rearwardly to a bed end, said first and second rims supporting respective first and second normal pivot mechanisms adjacent said bed end defining respective first and second tailgate normal pivot positions and said bed supporting oppositely disposed first and second tailgate latches adjacent said bed floor at said bed end, the vehicle further comprising:a tailgate frame having a widthwise extent generally corresponding with said bed width, said frame being pivotally extensible from oppositely upwardly disposed first and second frame pivot positions; first and second tailgate pivot mechanisms respectively pivotally coupled with said tailgate frame at said first and second frame pivot positions, extensible to removable connection with said first and second normal pivot mechanisms and configured to locate said first and second frame pivot positions outwardly rearwardly from said bed end; a transport mechanism mounted upon said tailgate frame, having a sequence of drivable flights extending along said frame widthwise extent, having an elongate inwardly disposed feed opening and an outlet through which said granular treatment material is conveyed when said flights are driven; a transport mechanism motor supported from said tailgate frame and actuable to drive said flights; a brine tank assembly supported by said tailgate frame, having forward, rearward, bottom, top and side walls, said bottom wall being supported above said transport mechanism, said forward wall extending from said bottom wall adjacent said feed opening and configured to promote the movement of said granular material thereinto, said forward wall extending inwardly from said tailgate frame, said brine tank assembly having an input and brine outlet port assembly; a broadcasting assembly supported from said tailgate frame, having a feed input adjacent said transport mechanism outlet and drivable to effect the broadcasting of said granular treatment material; a broadcasting motor coupled in driven relationship with said broadcasting assembly; a brine pump assembly mounted upon said tailgate frame, having an input coupled in fluid flow relationship with said brine tank assembly brine outlet port assembly and having an output extending to said transport mechanism; first and second latching pins coupled to and extending from said tailgate frame at locations for latching engagement with respective said first and second tailgate latches; and said brine tank assembly being configured with said tailgate frame to provide a tailgate center of gravity at a vertical plane extending through said first and second frame pivot positions when the tailgate frame is hung from said first and second frame pivot positions.
- 13. The vehicle of claim 12 in which said brine tank assembly forward wall extends slopingly inwardly and upwardly through said tailgate frame from said bottom wall.
- 14. The vehicle of claim 13 in which:the forwardly facing surface of said forward wall of said brine tank assembly is oriented with respect to a plane defined by said bottom wall at an angle of about 56°; and the fluid volumetric capacity of said brine tank assembly is about 140 gallons.
- 15. The vehicle of claim 13 including a buffer plate pivotally mounted with said tailgate frame and movable between an orientation in adjacency with said brine tank assembly forward wall and an orientation covering said transport mechanism feed opening.
- 16. The vehicle of claim 13 including a bottom support assembly with a bottom transport floor connected to said tailgate frame and extending beneath said transport mechanism, a back wall extending upwardly from said bottom transport floor in rearward adjacency with said transport mechanism, and an elevated, rearwardly extending platform supportably engaging said brine tank assembly bottom wall.
- 17. The vehicle of claim 16 in which said transport mechanism feed opening is defined by said bottom transport floor and said brine tank assembly forward wall.
- 18. The vehicle of claim 12 in which said first and second tailgate pivot mechanisms comprise:first and second pivot shafts fixed to and extending mutually outwardly from said tailgate frame widthwise extent; and first and second links, each having outer and medial apertures spaced apart to locate said outer aperture at said first and second frame pivot positions when said medial apertures are located at said first and second normal pivot positions; said first and second pivot shafts are pivotally coupled with the said outer aperture of respective said first and second links; and including first and second connectors removably coupling said medial apertures of said first and second links with respective said first and second normal pivot mechanisms.
- 19. The vehicle of claim 18 in which:said first and second links include inward apertures spaced inwardly from said medical apertures; including first and second stabilizing brackets fixed to respective said rims and spaced inwardly from respective said first and second normal pivot mechanisms; and third and fourth connectors removably coupling said inward apertures of said first and second links.
- 20. The vehicle of claim 12 in which:said transport mechanism is an auger having drivably rotatable said flights from a first flight to a last flight located adjacent said outlet; and said brine pump assembly output is located to express fluid brine into admixing association with said granular material in the vicinity of said last flight.
- 21. The vehicle of claim 13 in which said brine tank assembly is configured having a cross section corresponding with an inverted, truncated right triangle.
- 22. The vehicle of claim 12 including:a venting assembly extending through said brine tank assembly top wall; and a metal shield coupled to said tailgate frame and extending over said venting assembly.
US Referenced Citations (23)