The present invention relates to a male multipoint connector main body for an electric plug connection, in particular for a control device of a motor vehicle.
Male multipoint connectors or plug multipoint connectors or pin multipoint connectors for electric plug connectors are described in the related art. They consist, for example, of a male multipoint connector main body or a plug multipoint connector main body or a pin multipoint connector main body, which is usually designed as an insulator and into which electrically conductive blades, pins or generally contacting elements (usually so-called “male contacting elements”) are inserted or shot in. For example, German Patent Application No. DE 10 2019 216354 A1 shows a male multipoint connector, a pin header or plug multipoint connector for simplified printed circuit board assembly. Due to the variable geometry elements of the male multipoint connector, shrinkage and/or a distortion can occur during the injection molding of the male multipoint connector main body, in particular in the case of high-pole male multipoint connectors for control devices in a motor vehicle. However, high dimensional requirements must be placed on the male multipoint connector main bodies. In the direction of a control device, a contacting of pins on a printed circuit board and sealing to the housing must be ensured. In the direction of a cable harness, contacting, locking and sealing to the mating connector must be ensured. Due to their size and non-symmetrical structure, the male multipoint connector is often subject to deflection along with severe distortion. To solve this problem, for example, isotropically shrinking plastics materials with glass beads are used as reinforcing elements. However, their strength is not sufficient for the requirements of a male multipoint connector of a motor vehicle. Furthermore, male multipoint connectors can also be produced in a two-component injection molding process. Although this can reduce distortion, it leads to complex tool technology and, in particular, to longer production times for the male multipoint connector.
A male multipoint connector main body or plug multipoint connector main body according to the present invention may have the advantage that distortion and/or shrinkage and/or deflection of the male multipoint connector main body can be avoided or greatly reduced. Thus, the male multipoint connector main body has a particularly high dimensional accuracy. As a result, the high demands placed on male multipoint connectors used in vehicles in conjunction with control devices and the like can be met. The male multipoint connector main body can simply be produced by injection molding, for example. In such an exemplary case, it is particularly easy and inexpensive to produce and, in particular, suitable for mass production. Advantageously, materials that are not only isotropically shrinking materials are then available for production, which makes a much larger selection of materials possible for production. It is also advantageous to dispense with inserts, for example along a base plate.
According to the an example embodiment of the present invention, this is achieved by the male multipoint connector main body having a plurality of plug receptacles, which are open on one side, which are arranged in an extension direction of the male multipoint connector main body and which are designed to receive plug-in elements, for example of a cable harness. Each plug receptacle has an individual base plate. A connecting pocket, which is open on one side, is arranged between adjacent plug receptacles and interconnects these adjacent plug receptacles. For example, it can be provided that a connecting pocket, which is open on one side, is arranged between all adjacent plug receptacles in each case. Starting from a plane E, in which the base plates of the plug receptacles lie, the plug receptacles project in a first direction 21 and the connecting pockets project starting from the plane E in a second direction 22 in the opposite direction to the first direction 21. Furthermore, an open side of the connecting pockets and an open side of the plug receptacles are directed substantially in the same direction. This means that the two open sides are substantially parallel to one another.
The term “substantially in the same direction” means that the directions relative to one another can enclose an angle of up to 40°. Preferably, the angle is a maximum of 30°, more preferably a maximum of 20°, more preferably 10° and even more preferably ≤3°.
Here, the so-called male multipoint connector main body can be used synonymously with the term plug multipoint connector main body or pin multipoint connector main body. It is understood that contacting elements (for example, male contacting elements) are arranged in the male multipoint connector main body or in the plug multipoint connector main body or in the pin multipoint connector main body, which can have a square, rectangular, oval or even round cross-section, for example. The individual contacting elements are then usually contacted by a mating plug-in element (for example, a female mating contacting element) arranged in a mating connector element.
It goes without saying that the plug receptacles are formed to be open on at least one side. For example, a plug receptacle can have a circumferential collar starting from the base plate, which is open on its side facing away from the base plate, so that a plug can be inserted into the plug receptacle. However, it is also possible that such a collar, which serves as a mechanical guide element, has lateral slots, for example in order to achieve a certain flexibility. In this case, the collar and therefore also the plug receptacle is formed to be at least partially open on more than one side.
In the same way, the connecting pocket is formed to be open on at least one side. This means: the connecting pocket can, for example, be formed such that it is also at least partially open on at least one further side, for example on a side that is formed to be perpendicular to the first direction.
According to an example embodiment of the present invention, at least one connecting pocket is provided in the male multipoint connector main body. This at least one connecting pocket is arranged between two adjacent plug receptacles. Thus, it can also be sufficient for a male multipoint connector main body with, for example, three, four or even more plug receptacles if only a single connecting pocket is provided. Of course, a plurality of connecting pockets can also be provided. A preferred, exemplary embodiment provides a connecting pocket between every two adjacent plug receptacles. Of course, a plurality of connecting pockets can also be arranged in the region between adjacent plug receptacles.
Thus, by providing open connecting pockets, which are substantially open in the same direction as the plug receptacles, distortion can be avoided during or after the production of the male multipoint connector main body and, in particular in the case of very long main bodies of, for example, more than 80 mm in length and/or main bodies with at least two plug receptacles, deflection in the longitudinal direction can also be avoided or at least limited to a value of at most 0.5 mm, preferably to a value of at most 0.3 mm. In particular, the connecting pockets can prevent angular distortion of the plug receptacles. This makes it possible to minimize distortion of the male multipoint connector main bodies without the need to use only isotropically shrinking materials or to use two-component injection molding or other complex measures to prevent distortion of the male multipoint connector main bodies, such as reinforcing elements that have to be provided separately.
In particular, the plug receptacles, which are open on one side, can have different geometries and can also be designed for different plug-in elements. The plug receptacles, which are open on one side, are preferably formed to be cup-shaped with only one open side and, in particular, are substantially square, preferably with rounded corners. It is also preferable that the height of the plug receptacles, which are open on one side, of the main body is the same. A plug-in element (mating connector) of the plug receptacle is preferably completely received in the plug receptacle. An electrical contact to the plug-in elements is established inside the plug receptacles. For this purpose, in each case a plurality of contacting elements such as contacting pins or flat blades or the like can be arranged in the plug receptacles, for example. Such contacting elements can, for example, be shot into the finished male multipoint connector main body or inserted in some other way. The plug receptacles can have different geometric dimensions and in particular also preferably have additional guide elements and/or elements (so-called coding elements) for correct insertion of the plug-in elements in the correct position and correct location. The plug-in elements have socket contacts, for example, which can make electrical contact with the contacting elements.
Further preferred are the first direction Z1, in which the plug receptacle projects from the plane E of the base plate, and the second direction 22, in which the connecting pockets project starting from the plane E, perpendicular to the plane E.
Preferred developments of the present invention are disclosed herein.
Preferably, according to an example embodiment of the present invention, the base plate of the plug receptacles has a first wall thickness D1 and the side walls of the plug receptacles have a second wall thickness D2. The inequality 0.3×D1<D2<0.65×D1 is fulfilled. In particular, D2=0.5×D1. This is an advantageous way of ensuring particularly good stability of the male multipoint connector main body, in particular along the extension direction or along the plane E.
At the same time, material can be advantageously saved, since the second wall thickness D2 of the side walls primarily have a guiding and positioning function for the plug-in elements and therefore do not require the same stability as the base plate.
Further advantageously, the plug receptacles can be positioned closer to one another, which saves valuable space. Furthermore, such a design advantageously promotes a particularly low-distortion configuration of the male multipoint connector main body, since relatively little volume projects from the plane E.
In a further development of the present invention, the second wall thickness D2 of the side walls of the plug receptacles, which project from the base plate, is equal to a third wall thickness D3 of the pocket side walls of the connecting pocket. As a result, an even distribution of the injection material, in particular during an injection molding process, is ensured. However, other production methods (for example, milling from solid material or 3D printing, etc.) also result in particularly simple production. It is understood that the inequality stated above does not necessarily have to be fulfilled for the proposed further development.
In a further development of the present invention, a fourth wall thickness D4 of a base plate of the connecting pockets is equal to the third wall thickness D3 of the pocket side walls of the connecting pockets. As a result, the production process in particular is advantageously simplified. This also considerably simplifies quality control in the form of thickness measurement. It is understood that the example further development can be carried out independently of the two further developments described above. Thus, it can be used as an alternative or in addition to these.
According to a further preferred embodiment of the present invention, the plane E is a center plane of the base plate, wherein the side walls of the plug receptacles have a first length L1 starting from the center plane of the base plates and wherein the pocket side walls of the connecting pockets have a second length L2 starting from an inner base of the base plate of the connecting pockets up to the center plane of the base plate, wherein the first length L1 is at least twice as long as the second length L2. As a result, a particularly simple and cost-effective male multipoint connector main body is advantageously achieved, since hollowing out such pocket depths (given by the second length L2) or demolding such pocket depths is still possible with reasonable effort and without the need for costly reworking. The tools required for such pocket depths can be produced and maintained cost-effectively. Furthermore, connecting pockets with such a pocket depth require relatively little space on the side of the male multipoint connector main body that faces away from the side of the plug receptacles. Electronic components, for example of a control device, can be arranged on the side of the connecting pockets. Usually, the space available on such side is extremely limited. Thus, a reasonable compromise between additional space requirements and a reduction in distortion of the male multipoint connector main body can be achieved with such a pocket depth. Furthermore, such pocket depths can advantageously be used to provide a particularly low-distortion male multipoint connector main body. In other words, this ensures that the second length L2 of the pocket side walls is sufficiently long to avoid the distortion of the male multipoint connector main body. In principle, depending on the application, other pocket depths are also possible. The center plane of the base plate of the plug receptacles lies in the middle of the base plate, so that one thickness of the base plate is divided into two equal partial regions. It is understood that the proposed further development can be undertaken independently of the other proposed further developments. Thus, it can be used as an alternative or in addition to these.
According to an example embodiment of the present invention, the inequality 0.15×L1<L2<0.5×L1 is also preferably fulfilled and in particular the inequality 0.2×L1<L2<0.38×L1 is fulfilled and L2=0.33×L1 is particularly preferred. As a result, the advantages described above are brought about. In particular, the proposed relations can achieve a particularly advantageous compromise between available space below the plane E (i.e., on the side of the plane E facing away from the side of the plug receptacles) and low distortion. The tools for producing the male multipoint connector main body can also be produced particularly easily for these ratios, or the production process can still be carried out cost-effectively with 3D printing or milling from solid material, etc. Finally, quality control, for example in the form of measuring dimensions and/or material thicknesses, can be carried out highly cost-effectively with such relations.
According to an example embodiment of the present invention, it is further preferred that an open side of the connecting pockets ends at the level of an inner base of the base plate of the plug receptacle or that an open side of the connecting pockets is at the level of an inner base of the base plate of the plug receptacle. As a result, a particularly simple geometry for the connecting pocket is advantageously provided. This enables particularly a simple and cost-effective production and quality control.
According to an example embodiment of the present invention, a particularly simple and cost-effective structure of the male multipoint connector main body is achieved if at least one side wall of the plug receptacle and one side wall of the connecting pocket lie in a common wall plane W. Preferably, a plurality of or even all side walls of the plug receptacle and pocket side walls of the connecting pocket, which, for example, extend perpendicularly or substantially perpendicularly to an extension direction of the male multipoint connector main body, lie in a common wall plane W.
Particularly preferably, according to an example embodiment of the present invention, all side walls of the plug receptacles lie along the first direction Z1 perpendicular to the extension direction of the male multipoint connector main body and in each case lie in a common wall plane W with one of the pocket side walls of the connecting pockets. The arrangement of the first direction perpendicular to the extension direction of the male multipoint connector main body makes it particularly easy to produce the male multipoint connector, since in this case the mating connectors are also inserted into the plug receptacles perpendicular to the plane of extension. As a result, the contacting elements are particularly easy to insert into the male multipoint connector main body.
According to an example embodiment of the present invention, in order to further improve the rigidity of the male multipoint connector main body and to make production advantageously cost-effective, the male multipoint connector main body is an injection-molded part. For example, a plastics material reinforced with fibers can be used as the material. The fiber-reinforced plastics material increases rigidity, wherein the male multipoint connector main body can still be produced easily and cost-effectively by means of injection molding.
According to a further preferred embodiment of the present invention, the fibers in the side walls of the plug receptacle and the pocket side walls of the connecting pockets are aligned substantially perpendicular (±20° to the perpendicular direction, preferably ±10° to the perpendicular direction) to the base plate of the plug receptacles. In particular, a proportion of the fibers of 75% to 100% is aligned substantially perpendicular to the base plate of the plug receptacles. The proportion of fibers that are aligned perpendicular to the base plate of the plug receptacles is particularly preferably in a range from 85% to 95% and is in particular 90%. As a result, a particularly high degree of rigidity and robustness of the side walls of the plug receptacles is advantageously ensured, so that they are protected against damage even upon frequent plugging processes and/or upon plugging processes that involve the application of high force. At the same time, the wall thickness of the side walls can be reduced so that material can be saved and the plug receptacles can be moved closer together, which saves valuable space. The same orientation of the fibers is advantageously provided for the connecting pockets as a kind of compensation element against anisotropic shrinkage. It is understood that the longitudinal direction of the fibers, i.e. their longest extension direction, forms the reference point for determining the angle to the base plate.
According to an example embodiment of the present invention, the fibers used in the fiber-reinforced plastics material are preferably glass fibers, wherein the plastics material further preferably is polyamide or polybutylene terephthalate. As a result, a particularly cost-effective and easy-to-produce male multipoint connector main body is advantageously achieved. Further advantageously, such a male multipoint connector main body is particularly stable with relatively low material usage. It also has a sufficiently high heat resistance (for example, up to at least 80° C.) and can withstand low temperatures (for example, −40° C.) without damage.
The glass fibers also preferably have a proportion of the material of the male multipoint connector main body in a range from 20 to 40% by volume and in particular 30% by volume. As a result, a particularly high level of stability with little material usage is advantageously achieved.
According to an example embodiment of the present invention, the material for the male multipoint connector main body is preferably PA66 GF30 or PBT GF30. As a result, a particularly cost-effective male multipoint connector main body that is easy to produce, has high stability with low material usage and is highly resistant over a wide temperature range (for example, −40° C. to 80° C.) and is also highly resistant to media (for example, aggressive media such as salt water, brake fluid, etc.) is achieved.
Particularly preferably, a first width B1 of the plug receptacles is greater than or equal to a second width B2 of the connecting pockets. The first width B1 of the plug receptacles and the second width B2 of the connecting pockets can be determined in the plane E, for example. They preferably extend substantially perpendicular to the longitudinal extension direction of the male multipoint connector main body. As a result, the connecting pockets advantageously take up particularly little valuable space below the plane E and material can advantageously be saved. As a result, the male multipoint connector main body is more compact and lighter.
Furthermore, the present invention relates to an electric plug connection comprising a male multipoint connector main body or plug multipoint connector main body according to the present invention.
The present invention also relates to a control device for a vehicle, in particular a motor vehicle, having an electric plug connection having a male multipoint connector main body according to the present invention.
In the following, preferred exemplary embodiments of the present invention are described in detail below with reference to the figures.
With reference to
As can be seen from
As can be seen in particular from
As can also be seen from
The male multipoint connector main body 1 is part of a male multipoint connector 10 or plug multipoint connector or pin multipoint connector, which, as shown schematically in
Thus, the male multipoint connector 10 shown here solely by way of example is a high-pole male multipoint connector, which is designed for electrical contacting of a control device of a motor vehicle, for example. Here, the male multipoint connector 10 must fulfill the highest dimensional requirements in order to ensure precise contacting of the pins 2 on a printed circuit board or the like and precise contacting with contacts in a plug-in element inserted into a plug receptacle 3 (not shown here). Furthermore, a secure seal must also be provided for the plugged connection between the plug receptacles and the plug-in elements. Finally, a media seal should be ensured from the upper side of the male multipoint connector 10 (side of the plug receptacles) to the lower side of the male multipoint connector 10.
In this embodiment, the male multipoint connector main body 3 is solely by way of example an injection-molded component, wherein a plastics material reinforced with fibers preferably is used as the material for the injection molding. After the male multipoint connector main body 3 has been injection-molded, in this exemplary embodiment the pins 2 are then pierced or shot in from one side of the male multipoint connector main body 1 through base plates 4, which form the base of each plug receptacle 3. It is understood that other production methods are also possible, for example milling from solid material or 3D printing, etc. It is further understood that other materials can also be used, for example a plastics material that contains no filler material or that contains spherical fillers, for example. In principle, ceramics, etc. can also be used.
As can also be seen from
A plane E, in which the base plates 4 of the plug receptacles 3 are located, divides the male multipoint connector main body 1 into an upper part, in which the plug receptacles 3 are arranged, and a lower part, on or in which the connecting pockets 5 are arranged.
Thus, the plug-in receptacles 3 project starting from the plane E, perpendicular in this exemplary embodiment, in a first direction Z1 and the connecting pockets 5 project starting from the plane E, perpendicular in this exemplary embodiment, in a second direction Z2, opposite to the first direction Z1. Here, the connecting pockets 5 also in each case have, by way of example, only one open side 50, wherein the open side 50 of the connecting pockets 5 and an open side 30 of the plug receptacles are directed in the same direction, specifically the first direction 21, by way of example.
As can be seen from the top view of
In a top view (
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In this exemplary embodiment, the connecting pockets 5 also have a cuboid structure with precisely one open side 50, although other sides can also be designed to be at least partially open.
As can also be seen from
Furthermore, the connecting pockets 5 have a third wall thickness D3 of pocket side walls 52 of the connecting pocket 5. A fourth wall thickness D4 of the bottom plate 51 of the connecting pockets 5 is equal to the third wall thickness D3. Thus, in this exemplary embodiment, the first wall thickness D1 is twice as large as the second wall thickness D2. The second wall thickness D2, the third wall thickness D3 and the fourth wall thickness D4 of the plug receptacles 3 and the connecting pockets 5 are the same size. Other ratios are also possible.
Furthermore, the side walls 31 of the plug receptacles 3, which are perpendicular to the extension direction 8, lie in a common wall plane W with the pocket side walls 52 of the connecting pockets 5. Thus, the wall planes W intersect the plane E at a right angle. Here, the wall planes W are all parallel to one another.
As can further be seen from
Furthermore, as can be seen in detail in
As can also be seen from
As can also be seen from
Thus, by providing the connecting pockets 5, the open side 50 of which is directed substantially in the same direction as the open side 30 of the plug receptacles 3, specifically in the direction of the first direction 21, a distortion of the male multipoint connector 10 can be avoided. As a result, excellent dimensional accuracy of the male multipoint connector 10 can be achieved in injection molding, but also in 3D printing, etc. In this exemplary embodiment, the material used for the male multipoint connector main body 1 is preferably a plastics material reinforced with glass fibers, in particular polyamide or polybutylene terephthalate. The glass fibers preferably have a proportion of the material of the male multipoint connector main body 1 in a range of approximately 30% by volume. At least 90% of the glass fibers are aligned in the same direction substantially perpendicular (90°±20°) to the plane E.
The male multipoint connector main body can be produced in a simple way, for example as a mass-produced component using injection molding, although freedom from distortion can also be achieved with other production processes and the use of other materials.
Particularly preferably, the male multipoint connector 10 has five or six plug receptacles 3 arranged in a row. Preferably, up to a maximum of 336 poles are provided here in the form of pins 2, wherein the present invention also works with a higher number of contact elements. Preferably, a connecting pocket 5 is provided in each case between each adjacent connector receptacle 3. If n receptacles 3 are thus provided, this preferably results in n−1 connecting pockets. The connecting pockets 5 only marginally increase the weight of the male multipoint connectors of the male multipoint connector main body 1, since the connecting pockets 5 are designed to be open on one side and do not protrude too far into the lower part. Thus, the additional weight of the connecting pockets is only the weight of the pocket side walls 52, since the male multipoint connector 10 according to the present invention no longer has a continuous plate.
In contrast to the first exemplary embodiment, in the second exemplary embodiment a second length L2 of the connecting pockets 5 perpendicular to the plane E is designed differently. With the second exemplary embodiment, the second length L2 of the pocket side walls 52 from the inner base 53 of the connecting pockets to the plane E is only approximately 20% of the first length L1 from the plane E to the open side 30 of the plug receptacles 3. Thus, the connecting pockets 5 are formed to be slightly shorter in the direction of the second direction Z2 than in the first exemplary embodiment. As a result, valuable space can be saved in the lower part of the male multipoint connector main body 1 and, for example, a printed circuit board can be placed closer to the male multipoint connector main body 1. Nevertheless, a distortion of the base body 1 of the male connector can be achieved by the effect of the inner base 53 of the connecting pockets 5 as a tension rod. In contrast to the exemplary embodiment in
With regard to the two embodiments, it should be noted that by providing the open connecting pockets 5, which are open in the same direction as the open plug receptacles 3, a balance between stresses above and below the plane E, which lies in a center of the first wall thickness D1 of the base plates 4, is thus achieved. The connecting pockets 5, which are open on one side, provide a surprisingly simple solution to the problem of distortion in injection-molded parts for the base bodies of male multipoint connectors, even for a person skilled in the art. It should be noted that it is sufficient for the effect of the present invention if the adjacent plug receptacles 3 and the connecting pocket 5 located therebetween have open sides 30, 50, which are directed in substantially the same direction. The directions of the open sides 30, 50 can enclose an angle of, for example, up to 40° to one another, preferably up to 20°.
As shown in
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2021 208 878.3 | Aug 2021 | DE | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2022/070761 | 7/25/2022 | WO |