The present invention relates to heat pumps, and in particular, the management of refrigerant charge in air-source integrated heat pumps.
Air-source integrated heat pumps (ASIHPs) are multi-functional and are capable of providing space cooling, space heating, domestic water heating, and energy storage. ASIHPs have many working modes and tend to include a variable-speed or multi-speed compressor, two air-to-refrigerant heat exchangers, and a water-to-refrigerant heat exchanger. In some working modes, however, one or more of the heat exchangers are unused. In addition, it can be difficult to allocate refrigerant charges between the active and inactive heat exchanger and it can be difficult to optimize the active system charge as needed for individual working modes.
More specifically, a first known heat pump includes two four-way valves and two electronic expansion valves to manage charge collection. This conventional configuration can only perform water heating in a full condensing mode, and not in desuperheating or parallel condensing modes, which limits the capacity of the heating operation when the source water or air temperature is low. A second known heat pump includes a three-way solenoid valve to alter the mode between an air-to-refrigerant condenser and a water-to-refrigerant condenser. This configuration can run water heating in either desuperheating or full condensing modes. However, this configuration requires a special charge migration operation to allocate the charge when changing the operation mode and condenser. This disrupts the comfort level and quick response comfort demands. Additionally, in the case of when the water heater is not used, the water-to-refrigerant heat exchanger causes an extra pressure drop at the compressor discharge side and degrades operational efficiencies in other modes of operation.
Accordingly, there remains a continued need for the improved management of refrigerant charge in heat pumps, and in particular, the optimized performance of ASIHPs.
An improved heat pump including an integrated system for the management of refrigerant charge is provided. The integrated system actively adjusts charge allocation and thereby optimizes operational efficiencies in all modes of operation. In one embodiment, the integrated system includes three four-way valves, two electronic expansion valves, two one-way valves, and a suction line accumulator to optimize charge allocation in individual modes of an ASIHP. The four-way valves dictate the mode switch and refrigerant flow directions. The electronic expansion valves automatically allocate refrigerant mass in active components and store excess charge in an idle heat exchanger and suction line accumulator by controlling the compressor discharge pressure, equivalent to controlling the condenser exit subcooling degree, as a function of the entering air and water temperatures. The integrated system provides seven working modes to simultaneously provide good energy efficiency and comfort. The integrated system does not require a special charge migration operation and completes a mode transfer operation by moving a refrigerant mass from one condenser to another condenser smoothly. The integrated system also maximizes the flexibility of water heating, including desuperheating, full condensing, and parallel condensing. This and other embodiments are uniquely suited for residential space cooling, space heating, and water heating, as well as commercial applications with high water heating and space cooling demands, such as restaurants, hotels, and hospitals.
These and other features and advantages of the present invention will become apparent from the following description of the invention, when viewed in accordance with the accompanying drawings and appended claims.
The current embodiment relates to a heat pump including an integrated system for the management of refrigerant charge. The integrated system actively adjusts charge allocation and thereby optimizes operational efficiencies across seven modes of operation, including space cooling, space heating, dedicated water heating, combined space cooling with water heating in full condensing, combined space cooling and water heating in desuperheating, combined space heating and water heating in parallel condensing, and combined space heating and water heating in desuperheating. Before the modes of operation are discussed, the physical configuration of the heat pump and the integrated system are set forth below in connection with
In particular, a heat pump in accordance with one embodiment is shown in
More specifically, the outdoor heat exchanger 14 and the first expansion valve 32 are series connected along an outdoor line 42, while the indoor heat exchanger 12 and the second expansion valve 34 are series connected along an indoor line 44. The outdoor line 42 and the indoor line 44 include any enclosed passageway through which refrigerant flows or can flow. The heat exchangers 12, 14 can include any construction adapted to transfer heat between a first medium (e.g., refrigerant) and a second medium (e.g., air). In one embodiment, the heat exchanges 12, 14 each include a fan 46, 48 to direct the flow of air over a coil.
The outdoor line 42 and the indoor line 44 are each coupled to the second reversing valve 24. The compressor 16 and the suction line accumulator 20 are series connected to a compressor suction line 50, which also extends from the second reversing valve 24. The output of the compressor 16 flows through two parallel discharge lines: a first compressor discharge line 52 and a second compressor discharge line 54. The first compressor discharge line 52 is coupled to the air-to-water heat exchanger 18, for example a brazed plate heat exchanger, and the second compressor discharge line 54 is coupled to the third reversing valve 26. The output of the heat exchanger 18 is coupled along a water heater discharge line 56 to the first reversing valve 22.
Each reversing valve 22, 24, 26 can selectively control the flow of refrigerant between four ports. In some embodiments, the reversing valves 22, 2426 are operated by an electromechanical solenoid that is movable between two positions. The first reversing valve 22 includes a first output coupled to a first T-junction 58 via a first supply line 60. The second check valve 30 is coupled between the first reversing valve 22 and the first T-junction 58 to prevent the reverse flow of refrigerant through the first supply line 60. The first reversing valve 22 also includes a second output coupled to the second and third reversing valves 24, 26 via the first check valve 28 and includes a third output coupled to the compressor suction line 50 at a T-junction 62.
Further with respect to the first reversing valve 22, this valve couples the output of the water-to-refrigerant heat exchanger 18 to either of the first T-junction 58 (in a water heating mode) or a second T-junction 62 (in a space heating mode). With respect to the second reversing valve 24, this valve couples the output of the indoor heat exchanger 12 to either of the compressor 16 (in a space cooling mode) or couples the output of the outdoor heat exchanger 14 to the compressor 16 (in a space heating mode). With respect to the third reversing valve 26, this valve couples the output of the compressor 16 to the second reversing valve 24 or shunts the second compressor discharge line 54, such that the compressor 16 only outputs to the water-to-refrigerant heat exchanger 18.
The heat pump and integrated charge management system is a multi-functional unit, capable of meeting home comfort requests, including space cooling, space heating, domestic water heating, and energy storage. The configuration shown in
Operation of the heat pump across the seven modes of operation will now be described. In a dedicated space cooling mode, shown in
In a dedicated space heating mode, shown in
In a dedicated water heating mode, as shown in
As noted previously, there exists two combined space cooling and water heating modes of operation: (1) water heating in full condensing and (2) water heating in desuperheating. In a water heating in full condensing mode of operation, water flow in the water-to-refrigerant heat exchanger 18 is ON. The refrigerant flow path is identical to the dedicated water heating mode of operation as depicted in
In addition to the foregoing, the heat pump 10 provides two modes of operation that combine space heating with water heating: (1) water heating in parallel condensing (
The combined space heating and water heating in desuperheating mode of operation is illustrated in
The control circuitry 40 is communicatively coupled with the four-way reversing valves 22, 24, 26 and the electronic expansion valves 32, 34 to selectively configure the four-way reversing valves 22, 24, 26 and the electronic expansion valves 32, 34 and to cause the heat pump to operate across each of the seven modes of operation described above. Generally, the control circuitry 40 selects among the seven available modes of operation based on the existing heating and/or cooling demand(s). The control circuitry 40 alters the flow direction by, first, modulating the third reversing valve 26, second, modulating the first reversing valve 22, and, third, modulating the second reversing valve 24. When switching from the dedicated spacing cooling mode to the space cooling and water heating mode, there can sometimes exist a mismatch as between control behaviors among the two expansion valves 32, 34. By holding the first expansion valve 32 at a fixed opening position for a minimum time period before starting subcooling degree control, for example 30 seconds, this mismatch can be minimized.
The control circuitry 40 actively adjusts charge allocation and thus optimizes the operating efficiency across all operating modes. In particular, the control circuitry 40 is communicatively coupled a user interface 70, for example a tablet or a smartphone, that is configured to receive a user selection of any one of the plurality of functional modes. The control circuitry 49 is also communicatively coupled with the first, second, and third four-way reversing valves 22, 24, 26 and the first and second expansion valves 32, 34 to selectively configure, during operation of the heat pump 10, the first, second, and third four-way reversing valves 22, 24, 26 and the first and second expansion valves 32, 34 to cause the multi-functional system to provide any one of dedicated space cooling, dedicated space heating, dedicated water heating, combined water and space heating, or combined water heating and space heating based on the user selection. The reversing valves 22, 24, 26 dictate mode switches and refrigerant flow directions, while the expansion valves 32, 34 automatically allocate refrigerant mass in active components and store excess charge in an idle heat exchanger and suction line accumulator 20 by controlling the compressor discharge pressure as a function of the entering air and water temperatures.
The above description is that of current embodiments of the invention. Various alterations and changes can be made without departing from the spirit and broader aspects of the invention as defined in the appended claims, which are to be interpreted in accordance with the principles of patent law including the doctrine of equivalents. Any reference to elements in the singular, for example, using the articles “a,” “an,” “the,” or “said,” is not to be construed as limiting the element to the singular.
This application claims the benefit of U.S. Provisional Application 63/358,298, filed Jul. 5, 2022, the disclosure of which is incorporated by reference in its entirety.
This invention was made with government support under Contract No. DE-AC05-00OR22725 awarded by the U.S. Department of Energy. The government has certain rights in the invention.
Number | Date | Country | |
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63358298 | Jul 2022 | US |