The present invention relates generally to a manhole cover assembly and more particularly a manhole or catch basin assembly comprising separable component parts, such as a frame, adjustment riser(s) and a cover, which assemble to form a unitary structure.
Manhole openings are used to provide access to most underground facilities such as sanitary sewers and storm drains, utility conduits, etc. Such manhole openings, often located in the street or roadway, are covered by a manhole cover which is supported by a frame, typically made of metal, that is mounted on top of a concrete conduit or concrete riser. Thus, access to sewers or utility components is possible when the cover is removed from the support frame assembly, thereby allowing access to the lower structure and a subterranean conduit network interconnecting such concrete risers.
In known multi-component manhole assemblies, an adjustment riser is often disposed between the lower structure, for example the concrete riser, and the frame assembly within which the cover is supported. These adjustment risers have two functions, first they occupy the gap between the lower structure and the frame assembly to complete the assembly of the manhole or catch basin hole, and secondly they absorb mechanical vibrations developed above the frame assembly, such as by vehicles travelling over the metal cover when the hole is located in a road, and inhibit transmission of the mechanical vibrations to the lower structure. However, in circumstances when there is an angle or camber in the roadway and there is thus a need to be able install the manhole frame, and thus the cover, at a particular angle relative to the fixed concrete risers, existing risers have not proved sufficient to adequately control and modify an installation angle of the manhole cover as may be required. The use of known adjustment risers between the concrete base structure and the manhole frame, while advantageous for vibration damping, can make angular adjustment of the frame and cover, relative to the underlying concrete riser, difficult.
The covers of such known multi-component manhole assemblies typically have holes therethrough or do not seal well within their supporting frame, and therefore permit water ingress into the manhole. Therefore, known systems often include an inflow insert or catch basin which is provided beneath the manhole cover for the purposes of catching and collecting water inflow. Such catch basins need to be emptied on a fairly regular basis, which is clearly undesirable.
Additionally, the component parts of known manhole or catch basin assemblies are typically manufactured at poor manufacturing precision, such that a cover or closure member in which is the uppermost component is located generally flush with an exposed paved surface such as a road surface, fits poorly in the manhole or catch basin assembly and thus many gaps exist through which water ingress is possible. The other components of the assembly also tend to poorly fit and have gaps which provide a path for flow of water throughout the assembly structure.
As noted above, water inflow inserts provided beneath the cover of existing manhole assemblies for the purposes of collecting and/or redirecting rainwater, have been found to be insufficient for installations wherein a watertight access cover may be required. For example, subterranean vaults for electronics and/or telecommunications equipment, etc, need to be adequately sealed form the elements while still permitting access thereto via a manhole cover. It would be desirable to be able to prevent water from being able to flow through such manhole openings in order as to prevent any water ingress into such sensitive subterranean conduits and vaults.
It is an object to provide an improved manhole cover assembly.
In accordance with one aspect of the present invention, there is provided a water inflow impervious manhole cover assembly comprising: a molded non-metallic frame comprising an annular peripheral frame wall having an upper end defining an access opening therethrough and a lower face upon which the frame sits, the upper end of the peripheral frame wall defining a cover-receiving seat therein, the seat including a radially inwardly extending lip circumscribing said access opening and having a seating surface with an annular sealing channel formed therein, the sealing channel receiving a gasket therein; an imperforate manhole cover received within the seat of the frame member and having a bottom planar surface which abuts the seating surface of the lip and covers the annular sealing channel; and a fastening mechanism releasably interconnecting the manhole cover to the frame, the fastening mechanism including a number of cams rotatable relative to the frame between a locked position wherein the cams are matingly received within cam cavities formed in the peripheral frame wall such as to fasten the manhole cover to the frame, and an unlocked position wherein the cams are disengaged from the frame such as to permit removal of the manhole cover from the frame to expose said access opening; and wherein an annular watertight seal is formed, between the bottom planar surface of the manhole cover and the seating surface of the frame having said gasket retained within the annular sealing channel, when the cams of the fastening mechanism are disposed in the locked position.
There is further provided, in accordance with another aspect of the present invention, a water inflow impervious manhole cover assembly comprising: a molded non-metallic frame comprising a cover-receiving seat therein, the seat including a radially inwardly extending lip circumscribing an access opening and having an annular seal therein; an imperforate manhole cover received within the cover-receiving seat of the frame and having a bottom planar surface which abuts the radially inwardly extending lip and annular seal therein; and a fastening mechanism releasably interconnecting the manhole cover to the frame, the fastening mechanism including a number of cams rotatable relative to the frame between a locked position wherein the cams are matingly received within cam cavities formed in the frame such as to fasten the manhole cover to the frame, and an unlocked position wherein the cams are disengaged from the frame such as to permit removal of the manhole cover from the frame to expose said access opening.
Referring to
The present manhole cover assembly 10 is an improvement upon previous manhole cover designs, such as those described in U.S. Pat. No. 6,1161,984 issued Dec. 19, 2000 and in U.S. Pat. No. 6,196,760 issued Mar. 6, 2001, the entire content of each of which is incorporated herein by reference.
The frame 18 of the present manhole cover assembly 10 includes an annual peripheral frame wall 24 having an upper end 25 which circumscribes the access opening defining the manhole passage 8 therethrough. The upper end 25 of the peripheral frame wall 24 also includes, as seen in further detail in
This seating surface 28 has an annular seal 29 formed therein, which is formed by an annular sealing channel 30 defined in the seating surface 28 within which is disposed a gasket 31 or other elastomeric sealing member. The channel 30 has a frusto-conically shaped cross-section, whereby frusto-conical side walls 33 such as to define a wider channel base with a greater radial width and a narrower open channel top having a smaller radial width. This frusto-conically shaped annular sealing channel 30 allows for improved sealing, as when the circular gasket 31 is compressed by the manhole cover 12, it is forced to deform and fill the frusto-conically shaped cannel cavity 30, which ensures a water tight seal is forced between the cover 12 and the frame 18. The gasket 31 may be a pre-formed and one-piece gasket which is inserted into the channel 30 or may be a mastic or other sealant injected directly into the channel.
The annular seal 29 formed by the channel 30 and the sealing gasket therein, which as will be described further below, thereby forms an annular seal with a bottom planar surface 13 of the cover 12 when the cover is received within the seat 26 of the frame 18.
The peripheral frame wall 24 of the frame 18 includes a radially outwardly extending rim 32, beneath which is a lower face of the frame, in the form of a substantially flat planar surface 21, upon which the frame 18 sits. The rim 32 includes a plurality of fastening points 34 thereon disposed at circumferentially spaced apart locations on said radially outwardly extending rim 32, as seen in
In one embodiment, and as best seen in
The manhole cover 12 is imperforate (i.e. free of any through holes or apertures, etc.) and removably fastened in place within the opening 16 of the frame 18 in a sealed manner by a fastening mechanism 40, described in further detail below, such that water ingress into the manhole passage 8 is prevented.
As seen in
The adjustment risers may have an interlocking tongue and groove connection therebetween, such as to permit lateral alignment and interconnection while nevertheless permitting relative circumferentially rotation relative to each other. This interlocking tongue and groove connection may be disposed at a radially outermost point of the rings forming the adjustment risers. The uppermost one of the rings 20 may also have a similar tongue and groove connection with the lower face of the peripheral frame wall 24 on the rim portion 32 of the frame 18, in order to laterally retain the adjustment risers and the frame together.
As described briefly above and seen in
Although in the depicted embodiment the fasteners are radially aligned with the annular seal 38 formed between each of the adjustment risers 20, it is however also possible to form an alternate annular seal between each of the adjustment risers. For example, rather than using the aforementioned annular channel 39 within which a mastic or other sealant is disposed, the risers may have sealingly engaging tongue and groove connections therebetween and/or may have a “gasket” style sealing configuration (i.e. an elastic O-ring or other gasket material is inserted into the annular channels 39 formed in the adjustment risers), similar to that of the annular seal 29 between the cover 12 and the seating surface 28 of the frame, as described above and shown in
Referring still to
The cams 42 are thus rotatable relative to the frame between a locked position (as shown in
As seen in
As seen in
Although the components of the present water inflow impervious manhole cover assembly 10 may be made of any number of possible materials, which may be selected depending on the type of application and the anticipated usage. However, it at least one possible embodiment, the frame 18 is composed entirely one or more of a structural rubber and a composite material, and the manhole cover is composed of a non-metallic material such a composite. Alternately, however, the imperforate manhole cover may be formed from a material selected from the group consisting of: cast iron; ductile iron; fiber reinforced polyester (FRP); glass-fiber reinforced polyester (GRP); high-density Polyethylene (HDPE); and concrete.
It will be recognized that variations in the structure and composition as defined hereinbefore may be made without departing from the scope of the present invention as defined by the appended claims.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CA2011/050776 | 12/15/2011 | WO | 00 | 10/7/2014 |