The present invention relates to a manifold for a filling unit for filling a plurality of articles with a pourable product, in particular containers filled with a food product.
As is known, many pourable food product comprising not only food product like milk, fruit juice or beverages in general, but also detergents are sold in containers having different shape and dimension.
These containers are typically made within bottling lines, which comprise a plurality of units for carrying out respective operations on containers.
Very briefly, the bottling line comprises at least a rinsing unit for rinsing containers, a filling unit for filling containers with a pourable food product, a capping unit for capping the containers and a grouping unit for forming groups of containers.
The known filling unit substantially comprises:
The known filling unit further comprises a tube, which is adapted to replenish the tank with the pourable food product.
In particular, the tube is stationary with respect to the rotation axis and comprises:
The inlet mouth and the outlet mouth extend on respective planes orthogonal to the rotation axis.
Furthermore, the outlet mouth opens inside the tank.
In use, the pourable product is fed inside the tube through the inlet mouth and flows inside the tank through the outlet mouth.
The first portion of the tube comprises a further inlet mouth, which lies on a plane orthogonal to the rotation axis.
The second portion of the tube comprises a plurality of spherical elements provided with a plurality of holes, which protrude radially with respect to the rotation axis and extend inside the tank.
In order to sterilize the tube and the tank, a sterilizing agent is fed inside the further inlet mouth, flows along the tube and sprays inside the tube by means of the spherical elements.
The known filling device also comprises a manifold which is fitted around the tube.
In greater detail, the manifold comprises:
The stationary flange and the rotary flange define together with the tube a radial passage, which extends between the duct and the tank.
An inert agent, especially nitrogen, is conveyed from the outer environment inside the tank, through the fluidic line formed by the duct and the radial passage.
The manifold defines an annular channel which is filled with vapour of waters or condensed water, so as to establish a fluidic barrier between the non-sterile outer environment and the sterile inner volume of the tank. In this way, the contaminant agents are prevented from reaching the inner volume of the tank and, therefore, the pourable food product.
In greater detail, the annular channel is bounded between the first flange and the second flange.
The manifold also comprises a sealing element in order to prevent any leakage from the annular channel towards the tank.
In greater detail, the known sealing element comprise:
In particular, the shoe is generally made in teflon, which is glued to the rotary flange.
Due to the above configuration, as the shoe wears out, the compression action exerted by the springs decreases.
A need is felt within the sector to render as uniform as possible, the compression load exerted on the shoe.
Furthermore, the gluing of shoe to the rotary flange generates, on one hand, a need for very narrow planarity tolerance for ensuring the tight-fluid effect.
On the other hand, the gluing of the shoe in teflon is a complex operation, and the glues which can resist to high temperature are not compatible with the food products.
A need is felt within the sector to obtain a manifold which can use shoe with larger planarity tolerance and/or which are suitable for food product even at very high temperatures.
It is an object of the present invention to provide a manifold for filling unit for filling a plurality of articles with a pourable product, which meets at least one of the above requirements.
The aforementioned object is achieved by the present invention as it relates to a manifold for filling unit for filling a plurality of articles with a pourable product, as claimed in claim 1.
The invention also relates to a manifold for filling unit for filling a plurality of articles with a pourable product, as claimed in claim 14.
One preferred embodiments is hereinafter disclosed for a better understanding of the present invention, by way of non-limitative example and with reference to the accompanying drawings, in which:
With reference to
Filling unit 1 substantially comprises:
In greater detail, the filling valves may be selectively arranged in a known way either in an open position, in which they fill respective articles, or in a closed position, in which they are prevented from filling the respective articles.
Filling unit 1 further comprises:
Tube 3 is stationary with respect to axis A.
Both tube 3 and manifold 4 are symmetrical about axis A.
Tube 3 comprises, in turn, (
Furthermore, tube 3 comprises:
Tube 3 further comprises:
Mouth 10 and mouth 11 are axially opposite with respect to one another.
Duct 6 extends between mouths 10 and 11. More precisely, mouth 10 and mouth 11 extend about axis A and define axially opposite ends of duct 6.
Duct 7 is axially bounded between flange 5 and a wall 12.
Wall 12 lies on a plane orthogonal to axis A, is closed and axially interposed along axis A between flange 5 and mouth 11.
Duct 7 further comprises (
Mouth 13 extends about an its own axis, which is, in the embodiment shown, orthogonal to axis A.
Each spraying device 14 substantially comprises:
Body 16 is, in the embodiment shown, spherical.
Mouth 13 is adapted to be feed:
Spraying devices 14 receive the sterilizing agent or the inert agent from duct 7 and spray it inside tank 2, thus either cleaning tank 2 during a sterilizing step or maintaining a given pressure inside tank 2 during an operative step.
Manifold 4 surrounds portion 8 of tube 3 in a position, which is arranged on the opposite axial side of mouth 13 with respect to flange 5.
Manifold 4 defines:
Manifold 4 further comprises (
Flange 5 is axially arranged on the side of mouth 13 with respect to flange 75.
Flange 21 is axially interposed between flanges 75, 22.
Flange 21 is spaced by a radial passage 23 from duct 7 of tube 3.
In the embodiment shown, passage 23 is substantially cylindrical and has a constant width radially with respect to axis A.
Flange 22 is spaced by a radial passage 24 from duct 7 of tube 3.
In the embodiment shown, passage 24 is shaped as a truncated cone and has an increasing width radially with respect to axis A, proceeding from flange 21 on the opposite side of flange 5.
Flange 21 comprises:
Furthermore, flange 21 comprises:
Legs 35, 36 comprise respective axial ends 39, 40, which are arranged on the axial side of flange 21.
Leg 36 is radially internal with respect to leg 35.
In greater detail, surface 33 is radially external with respect to surface 34 and radially internal with respect to surface 31.
Surface 34 is radially interposed between surfaces 32, 33.
Flange 21 further comprises an annular groove 37, which is open on the opposite side of surface 30 (FIG. 8).
Groove 37 is radially interposed between surfaces 32, 34 and is axially bounded by an annular surface 38 on the side of surface 30.
Surface 38 is axially spaced from surface 30 and from axial ends 39, 40 of legs 35, 36 opposite to flange 21.
In detail, surface 38 is axially interposed between axial ends 39, 40 and surface 30.
Flange 22 comprises, in turn:
Surfaces 45, 46 lie on respective planes, which are substantially orthogonal with respect to axis A.
Flange 22 further comprises an annular appendix 49, which protrudes from surface 45 towards flange 21 and engages groove 37 with axial play.
Appendix 49 is axially spaced from surface 38, and is radially spaced from surface 33 of leg 35 and from surface 34 of leg 36.
Flange 22 finally comprises a radially external surface 48, which is opposite to surface 47 and bounds appendix 49 in a radially external position with respect to axis A.
Surface 45 is spaced from end 40 of leg 36 by an axial gap. That axial gap is bounded, on its radially external side, by appendix 49 and opens, on its radially internal side, in the interface between passages 23, 24.
Manifold 4 further comprises a shoe 53, which engages in part a groove 50 defined by end 40 and is shaped as a disk.
Fluidic line 19 comprises (
Conduit 55 comprises, in turn:
Opening 58 opens inside passage 23.
Advantageously, manifold 4 comprises a plurality of pistons 70 movable along axis A and operatively connected to shoe 53 and a pneumatic circuit 71 which can be controlled to exert a pressure on a fluid acing on pistons 70, so as to press pistons 70 against shoe 53 parallel to axis A.
Preferably, the pressure of the fluid is kept constant by pneumatic circuit 71.
In greater detail, manifold 4 comprises an annular chamber 76 axially bounded between flanges 75, 5, filled with the fluid, and operatively connected with pneumatic circuit 71.
Flange 75 comprises, in turn, (
Appendix 73 has a width smaller than the width of disk 72 in a radial direction with respect to axis A.
In particular, pistons 70 axially protrude from disk 72 on the opposite axial side of flange 75.
Furthermore, pistons 70 comprise (
Pistons 70 are angularly equi-spaced about axis A.
Pistons 70 are angularly spaced from conduit 55 and conduits 51, 52 from about axis A.
Pneumatic circuit 71 comprises, in the embodiment shown, a source of pressure, a control valve and a duct which extends between the source of pressure to chamber 76.
With reference to
Shoe 53 is axially interposed between leg 36 of flange 21 and surface 45 of flange 22.
In greater detail, shoe 53 comprises (
Annulus 80 is axially bounded between:
Surface 84 comprises:
Gap 44 is radially bounded between annuluses 81 of shoe 53.
Annulus 80 comprises a pair of through first holes 86, which extend axially between gap 44 and respective conduits 51 and 52 and are angularly arranged in correspondence of conduits 51, 52.
Annulus 80 further comprises a plurality of further second through holes 86 (not-shown in the Figures), which extend axially and are angularly spaced from conduits 51, 52.
Second holes 86 open inside gap 44.
Conversely, annulus 80 is a full body in the regions, which are angularly interposed between holes 86.
Annulus 80 further comprises a lateral surface 88, which is axially interposed between surfaces 79, 84 and define, on radially internal and radially external surface thereof, respective seats 89.
Annulus 80 is furthermore fitted inside an annular shoulder defined by groove 50 of leg 36.
Annulus 80 is preferably made in steel.
Radially inner annulus 81 tight-fluidly isolates gap 44 from passages 23, 24 and, therefore, from tank 2.
Annuluses 81 have each a width lower than the width of annulus 80, when measured radially with respect to axis A.
Annuluses 81 are contained within the width of respective seats 85 annulus 80, in a radial direction with respect to axis A.
Each annulus 81 is bounded, on the opposite side to flange 21, by a curved surface 87. Surface 87 is concave and defines a cavity on the side of annulus 80.
Annuluses 81 are preferably made in anti-wear material, PTFE in the embodiment shown.
Manifold 4 further comprises a pair of O-rings 90, 91.
O-ring 90 is arranged between radially internal seat 89 and end 40 of leg 36. O-ring 91 is arranged between radially external seat 89 and end 40 of leg 36.
O-ring 90 is therefore radially internal with respect to O-ring 91.
Fluidic line 18 comprises (
Conduits 51, 52 are angularly spaced from one another. In the embodiment shown, conduits 51, 52 are spaced by an angle of 180 degrees.
Advantageously, manifold 4 comprise only one bearing 25.
Bearing 25 is arranged on the radial side opposite to shoe 53 with respect to the passages 23, 24.
In greater detail, bearing 25 is radially external with respect to shoe 53 and passages 23, 24, with reference to axis A.
In greater detail, bearing 25 is radially interposed between leg 35 of flange 21 and appendix 49 of flange 22.
Furthermore, bearing 25 is axially clamped between leg 35 of flange 21 and a disk 65, which is fixed to flange 21 on the opposite axial side with respect to flange 75.
Bearing 25 is also axially clamped within appendix 49 of flange 22 on the opposite radial side with respect to leg 36.
In particular, bearing 25 is axially clamped between a shoulder 66 of leg 35 and disk 65. Bearing is also axially clamped between a pair of axially spaced shoulders 67 of appendix 49 (
More precisely, bearing 25 comprises a plurality of rolling bodies, which are conical and have four contact points.
Rolling bodies are arranged as an “O” and are opposite to one another.
Bearing 25 is capable of transmitting loads parallel to axis A, loads radial to axis A and torque between flanges 21, 22.
During the normal operation of filling unit 1, carousel, tank 2 and flange 22 rotate about axis A, and filling valves are switched between:
Furthermore, flanges 5, 75, 21 and tube 3 are stationary with respect to axis A.
Tube 3 replenishes tank 2 with the pourable product and creates a layer of the inert agent over inside tank 2 and above the pourable product, so as to keep the pourable product inside tank 2 at a given level of pressure.
In greater detail, the pourable food product enters mouth 10 of tube 3, flows through duct 6 of tube 3 and flows inside tank 2 by means of mouth 11 of tube 3.
With reference to a normal operation of filling unit 1, the inert agent is pumped inside mouth 13 of duct 7, flows along duct 7, reaches spraying devices 14 and is sprayed inside tank 2 by spraying device 14.
During the normal operation of filling unit 1, manifold 4 is configured for:
In particular, the inert agent is also pumped inside opening 57 of flange 21, flows through conduit 55 and reaches opening 58 of flange 21. Then, the inert agent reaches passages 23, 24 and tank 2.
The vapours of water or the condensed water enters conduit 51, fills gap 44 and holes 86 and exits from conduit 52.
In particular, gap 44 is axially bounded between surface 84 of annulus 80 and surface 45 of flange 21, and is radially bounded between annuluses 81 of shoe 53.
Shoe 53 ensures a tight-fluid sealing between stationary flange 21 and rotary flange 22, so as to avoid that the vapours of water or the condensed water flows from gap 44 inside passages 24 and therefore, inside tank 2.
Still more precisely, O-rings 82 tight-fluidly seal gap 44 from passages 23, 24 and, therefore, from tank 2.
Shoe 53 is stationary about axis A. In other words, shoe 53 does not rotate about axis A.
O-rings 92 are effective in elastically connecting annulus 80 with flange 21, which is, in turn, stationary about axis A.
In this way, O-rings 92 prevent that flange 22 could drive in rotation about axis A annuluses 81 and annulus 80.
Pneumatic circuit 71 keeps constant the pressure inside chamber 76, thus axially thrusting pistons 70 against shoe 53.
In this way, it is possible to maintain a constant axial action on shoe 53 even when the latter wears out, by simply keeping constant the pressure inside chamber 76.
Flange 22 is rotatably supported about axis A and with respect to flange 21 by only one bearing 25.
Bearing 25 is capable of transmitting loads parallel to axis A, loads radial to axis A and torque between flanges 21, 22.
During a sterilizing step of filling unit 1, a sterilizing agent is pumped instead of the inert agent inside mouth 13 of duct 7 and/or opening 57 of flange 21.
From an analysis of the features of manifold 4 made according to the present invention, the advantages it allows to obtain are apparent.
In particular, manifold 4 comprises a plurality of pistons 70, which are operated by pneumatic circuit 71 and are operatively connected with shoe 53.
Therefore, as annuluses 81 wear out, it is possible to keep constant the compression load downwardly exerted by pistons 70 on shoe 53, by simply keeping constant the pressure inside chamber 76.
In other words, as annuluses 81 wear out, stationary shoe 53 and rotary flange 22 are kept in contact under a uniform compression load.
Furthermore, annuluses 81 are not glued to flange 22 and are, in the embodiment shown, made in PTFE.
Therefore, there is no need for very complex gluing operations of the annuluses 81 onto flange 22 and annuluses 81 are effective in ensuring the tight-fluid sealing effect also at high temperatures, contrary to the known solutions described in the introductory part of the present description.
O-rings 92 are effective in elastically connecting annulus 80 with flange 21, which is, in turn, stationary about axis A.
In this way, O-rings 92 prevent that flange 22 could drive in rotation about axis A annuluses 81 and annulus 80.
Furthermore, O-rings 92 compensate accidental planarity errors in the mounting of shoe 53 with respect to flanges 21, 22.
Therefore, there is no longer the need to manufacture annuluses 81 with a very narrow planarity tolerance.
Finally, flange 22 is rotatably supported with respect to flange 21 by only one bearing 25, thus reducing the overall cost and manufacturing complexity of manifold 4.
Bearing 25 is arranged on the opposite side of passages 23, 24, with respect to shoe 53. In greater detail, bearing 25 is radially external with respect to both shoe 53 and passages 23, 24.
Therefore, bearing 25 can be mounted from the radial outer side of manifold 4, with no risk of contaminating the pourable product with which tank 2 is filled.
Furthermore, bearing 25 can contrast loads directly radially with respect to axis A, axially with respect to axis A and torques having a main component parallel to axis A.
Finally, it is apparent that modifications and variants not departing from the scope of protection of the claims may be made to manifold 4.
In particular, the inert agent or the sterilizing agent could be conveyed through only one of fluidic line 9 or duct 7.
Number | Date | Country | Kind |
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14191292.3 | Oct 2014 | EP | regional |