The present invention relates to a baler for compressing loose material into compact bales and in particular to a baler that can facilitate the recycling of voluminous thin plastic sheeting.
Thin plastic sheets and films find increasing use in modern commerce. Plastic “stretch film” may be wrapped around shipped items to stabilize, secure, and protect those items. Hospitals used large volumes of so-called “blue wrap” as part of the sterilization process of hospital instruments. Plastic films and grocery bags are used extensively in modern supermarkets.
After use, these thin plastic films become unwanted waste that is difficult to recycle. A common solution is to collect loose plastic film material into “gaylord” containers (boxes approximating a 42 inch cube); however, such containers present signficant storage problems in themselves and are costly to ship, substantially consuming the recycling value of the contained material in shipping costs.
On site powered baling units can be used to increase the density of such waste film for shipping, but baling units may be impractical for sites with dispersed waste generation locations necessitating a transport of loose film to the baler or the use of multiple baling units at additional cost. In facilities where space is limited, such as hospitals, large powered baling units are impractical.
The present invention provides a compact manual baler that is easily located at or moved between different waste generation locations to compress loose plastic film into recyclable bales. The baler provides multiple features to allow efficient handling of thin plastic sheet including a compression plate with downwardly extending flexible fingers that reduce jamming of the compression mechanism by plastic film slipping between the compression plate and the walls of the baler and a mechanism for holding the bale in compression while restraining ties are put in place.
Specifically, the present invention provides a manual baler for forming bales from material. The baler provides a container having sidewalls extending upward about a base to define a volume opening upward to receive material. The container has at least one displaceable sidewall to allow removal of the material through a side opening created by displacement of the sidewall. A compression plate is attached to a lever having a first and second end, the first end pivotally communicating with the container so that the compression plate may be compressed downward into the volume by manual movement of the second end to compress the material in the volume. A catch is provided for retaining the compression plate in downward extension against upward forces by the material as well as at least one vertical slot in the displaceable sidewall allowing twine to be tied around a bale of compressed material under compression in the container with the sidewall undisplaced followed by displacement of the sidewall to remove the bale.
It is thus a feature of at least one embodiment of the invention to provide a baler that can accommodate the elastic nature of thin plastic wraps causing them to recoil after compression both because of the elastic quality of the plastic and entrained air. The catch and slots allow tying of the bale while it is in compression.
The catch may automatically engage when the lever is in a full downward stroke position and may be manually disengaged.
It is thus a feature of at least one embodiment of the invention to provide a manual system that may be readily operated by a single individual. Automatic engagement of the catch allows the operator to use both hands on the lever to fully compress the material.
The lever may be attached to a spring biasing the lever and compression plate in an upward position.
It is thus a feature of at least one embodiment of the invention to provide an ability to park the compression plate in an upward position so as not to interfere with access to the opening of the container permitting the container to be loaded with thin plastic sheet or the like.
The compression plate may attach to the lever by means of a strut extending between a top surface of the compression plate and the lever to attach to the lever between the first and second ends. The strut may pivot so that the compression plate may be removed from above the volume of the container.
It is thus a feature of at least one embodiment of the invention to allow the compression plate to be pulled forward for superior access to the container for loading the container.
When the compression plate is biased in an upward position, an upper rear surface of the compression plate may interlock with a front sidewall edge of the container preventing upward movement when the compression plate is removed from above the volume to a front of the container.
It is thus a feature of at least one embodiment of the invention to secure the compression plate against inadvertent interference with the loading of the container.
The manual baler may further include tabs on an outer surface of non-displaceable sidewall opposite the displaceable sidewall for retaining twine attached to the tabs to loop over an upper edge of the non-displaceable sidewall into the volume and out of the slots.
It is thus a feature of at least one embodiment of the invention to provide a simple one person tying of the bales by providing a way of holding loose ends of tying twine or the like during the baling process.
The second end of the lever may have handlebars extending substantially perpendicularly from the second end to be grasped by hands of a user facing the baler.
It is thus a feature of at least one embodiment of the invention to encourage effective two-handed compression techniques by operators of the baler.
The compression plate may attach to the lever by means of a telescoping strut communicating between a top surface of the compression plate and the lever between the first and second ends, the telescoping strut including a lock holding either of two extension lengths against compression to allow steps of compaction of the plastic material with the telescoping strut in each of the two extension lengths.
It is thus a feature of at least one embodiment of the invention to accommodate the substantial compression required of loose thin film plastic while limiting the lever to a mechanically advantageous range using successive extensions of the strut.
The manual baler may further include a pair of wheels positioned at a lower edge of a given sidewall opposite the displaceable sidewall and a handle positioned at an upper edge of the given sidewall to be grasped to tip the container to rest solely on the wheels for transportation.
It is thus a feature of at least one embodiment of the invention to provide a baler that may be readily transported to locations in which thin plastic sheet or the like accumulate.
The compression plate may include on its lower face abutting the material in the volume, multiple downwardly extending fingers sized to deform and draw plastic sheet material at an interface with the compression plate away from the walls of the container during compression of the material.
It is thus a feature of at least one embodiment of the invention to accommodate the tendency of thin plastic sheeting to slip between a compressing plate and a sidewall of the container, jamming the same.
The fingers may extend at least one-half inch downward.
It is thus a feature of at least one embodiment of the invention to provide for a compression plate adapted for use with thin plastic film
The fingers may be an elastomeric material.
It is thus a feature of at least one embodiment of the invention to provide fingers that better engage and retain the plastic film during the compression process.
These particular objects and advantages may apply to only some embodiments falling within the claims and thus do not define the scope of the invention.
a and 3b are simplified side elevational cross-sections of the manual baler of
a and 5b are simplified elevational views similar to
Referring now to
A lower portion of the front wall 14d operates as a door that is hinged at one vertical edge to be displaced from the volume 18 by swinging open to allow removal of a compressed bale (to be discussed below) through that opening. The front wall 14d may be latched in a closed position by means of a latch elements 17a at a font edge of right sidewall 14c joining with corresponding latch elements 17b on a corresponding edge of front wall 14d.
The container 12 provides an opening at an upper end 20 to allow the insertion of material downward into the volume 18 from that end 20. As shown in
The compression plate 22 is attached near a center of its upper side to the lower end of a strut 24, for example, by welding the strut 24 extending perpendicularly upward from the compression plate 22. The upper end of the strut 24 may be pivotably attached to a lever 26 between the ends of the lever 26, the latter of which is positioned above the compression plate 22.
The lever 26 may extend from the rear of the container 12 forward over the front wall 14d. At its rear end, the lever 26 is attached at pivot 28 to a support 30 attached to the container 12 at a center of an upper edge of rear wall 14b opposite front wall 14d when that rear wall 14b is in a closed position.
A front end of the lever 26 extends forward beyond the front wall 14d (when the front wall 14d is in the closed position) to attach to a set of handlebars 32 extending laterally (that is horizontally and perpendicularly to the extent of the lever 26) on either side of the second end of the lever 26. The handlebars are configured to be grasped, for example, by a left and right hand of the user facing the container 12 from its front. By raising or lowering the handlebars 32, the user may raise or lower the compression plate 22 with the mechanical advantage provided by the lever being determined by the relative distance between the location of the pivot 28 and the strut 24 and the distance between the strut 24 and the handlebars 32. Generally this former distance is much smaller than this latter distance to provide approximately 2:1 or greater mechanical advantage.
Each of the above-described components may be constructed, for example, of steel plate and steel tubing as context would require to provide a rugged assembly that may withstand forces anticipated in the baling action to be discussed.
Referring, now to
A lower surface of the compression plate 22 supports a series of downwardly cone-shaped extending elastomeric fingers 46 with the base of the cones abutting and attached to a lower surface of the compression plate 22. In one embodiment, the fingers 46 may extend downward by approximately 1-2 inches. Referring momentarily to now to
Referring to
Referring again to
Referring to
Referring still to
After this first stage of compression, the compression plate 22 may be raised and the ends of the twine 56 removed from the tabs 58 and threaded through the upper ends of the door slots 37 of the door portion of front wall 14d over the top of a bolus of the material 49. As shown in
Referring now also to
As so compressed and held, the opposite ends of each length of twine 56 extending through the slots 57 above and below the bolus of material 49 may be tied together to retain the material 49 in its compressed state in a bale. Referring again to
A portion of the base 16 may extend forward from the container 12 beneath the closed position of the front wall 14d so that it may be held against a floor, for example, by the user's foot during the bale extraction process stabilizing the container 12 by preventing it from following with the removed bale. It will be appreciated that the latching provided by catch elements 62 and 64 shown in
Referring now to
Referring now to
The process of compression for other materials such as cans 78 may be substantially the same as described with respect to
Certain terminology is used herein for purposes of reference only, and thus is not intended to be limiting. For example, terms such as “upper”, “lower”, “above”, and “below” refer to directions in the drawings to which reference is made. Terms such as “front”, “back”, “rear”, “bottom” and “side”, describe the orientation of portions of the component within a consistent but arbitrary frame of reference which is made clear by reference to the text and the associated drawings describing the component under discussion. Such terminology may include the words specifically mentioned above, derivatives thereof, and words of similar import. Similarly, the terms “first”, “second” and other such numerical terms referring to structures do not imply a sequence or order unless clearly indicated by the context.
When introducing elements or features of the present disclosure and the exemplary embodiments, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of such elements or features. The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements or features other than those specifically noted. It is further to be understood that the method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
It is specifically intended that the present invention not be limited to the embodiments and illustrations contained herein and the claims should be understood to include modified forms of those embodiments including portions of the embodiments and combinations of elements of different embodiments as come within the scope of the following claims. All of the publications described herein, including patents and non-patent publications, are hereby incorporated herein by reference in their entireties.
This application claims the benefit of U.S. provisional application 61/677,360 filed Jul. 30, 2012 and hereby incorporated in its entirety by reference.
Number | Date | Country | |
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61677360 | Jul 2012 | US |