In general, the present invention provides improved devices, systems, and methods for articulation of elongate flexible bodies such as catheters, borescopes, and the like. In exemplary embodiments, the invention provides manually actuated structures and methods for altering the resting shape (and particularly the axial bending characteristics) of catheters using a fluid-driven articulation balloon array in which at least one subset of balloons in the array is manually inflated by a manual pump.
Diagnosing and treating disease often involve accessing internal tissues of the human body, and open surgery is often the most straightforward approach for gaining access to internal tissues. Although open surgical techniques have been highly successful, they can impose significant trauma to collateral tissues.
To help avoid the trauma associated with open surgery, a number of minimally invasive surgical access and treatment technologies have been developed, including elongate flexible catheter structures that can be advanced along the network of blood vessel lumens extending throughout the body. While generally limiting trauma to the patient, catheter-based endoluminal therapies can be very challenging. Alternative minimally invasive surgical technologies include robotic surgery, and robotic systems for manipulation of flexible catheter bodies from outside the patient have also previously been proposed. Some of those prior robotic catheter systems have met with challenges, in-part because of the difficulties in accurately controlling catheters using pull-wires. While the potential improvements to surgical accuracy make these efforts alluring, the capital equipment costs and overall burden to the healthcare system of these large, specialized systems is a concern.
A new technology for controlling the shape of catheters has recently been proposed which may present significant advantages over pull-wires and other known catheter articulation systems. As more fully explained in US Patent Publication No. US20160279388, entitled “Articulation Systems, Devices, and Methods for Catheters and Other Uses,” published on Sep. 29, 2016 (assigned to the assignee of the subject application and the full disclosure of which is incorporated herein by reference), an articulation balloon array can include subsets of balloons that can be inflated to selectively bend, elongate, or stiffen segments of a catheter. These articulation systems can use pressure from a simple fluid source (such as a pre-pressurized canister) that remains outside a patient to change the shape of a distal portion of a catheter inside the patient via a series of channels in a simple multi-lumen extrusion, providing catheter control beyond what was previously available often without having to resort to a complex robotic gantry, without pull-wires, and even without motors. Hence, these new fluid-driven catheter systems appear to provide significant advantages.
Despite the advantages of the newly proposed fluid-driven catheter system, as with all successes, still further improvements would be desirable. In general, it would be beneficial to provide further improved medical systems, devices, and methods. More specifically, it would be beneficial to facilitate balloon articulation of catheters and other devices without relying on a pre-charged canister or other pressure source, and/or without electronic control of valves, so as to facilitate low-cost manual articulation suitable for third-world markets, catheter bend characteristic changes during manual advancement of a disposable catheter toward the target tissue prior to mounting of the catheter to an automated pressurized fluid supply system, and the like.
The present invention generally provides improved devices, systems, and methods for articulating elongate flexible structures such as catheters, borescopes, and the like. The structures described herein are particularly well suited for catheter-based therapies, including for cardiovascular procedures such as those in the growing field of structural heart repair, as well as in the broader field of interventional cardiology. Alternative applications may include steerable supports of image acquisition devices such as for trans-esophageal echocardiography (TEE) and other ultrasound techniques, endoscopy, and the like. As a general feature, elongate flexible structures described herein may optionally include an array of fluid-expandable bodies such as balloons. The user will often alter a bend characteristic of the flexible structure by manually moving a handle of a pump. The pump may induce a flow of inflation fluid into a subset of the expandable bodies, and the resulting expansion can change a bend characteristic of the flexible structure. The pump may comprise a threaded syringe pump, one or more balloon that is manually compressed by movement of the handle (so that the balloon acts as a displacement pump), a multi-axis displacement pump (optionally with laterally offset piston-cylinder assemblies coupled to the handle to induce laterally offset bending of the flexible structure), or the like. The systems described herein may provide the advantages of easily-modulated articulation with a low-cost, light-weight, and/or at least partially disposable user interface that is particularly well suited to lower overall healthcare costs.
In a first aspect, the invention provides an articulated catheter system comprising an elongate catheter body having a proximal end and a distal end with an axis therebetween. A balloon array includes a first subset of balloons, the first balloon subset being axially or circumferentially distributed (or both) and offset from the axis. A lumen is in fluid communication with the first balloon subset and extends proximally, and a first manual pump is configured for coupling with the proximal end of the catheter body in fluid communication with the lumen. The first pump has a base and a handle manually movable relative to the base so as to induce a first flow of inflation fluid within the lumen such that the first subset of balloons inflate and induce a first articulation of the catheter body.
Optionally, the balloon array further comprises a second subset of balloons, the second balloon subset being axially distributed and circumferentially offset from the first balloon subset so that the first articulation comprises lateral bending of the catheter body along a first lateral bending axis, and inflation of the second balloon subset induces a second articulation comprising lateral bending of the catheter body along a second lateral bending axis transverse to the first bending axis. The balloon array may further comprise a third subset of balloons, the third balloon subset being axially distributed and axially offset from the first balloon subset so that the first articulation comprises lateral bending of the catheter body along a first axial segment and inflation of the third balloon subset induces a third articulation comprising lateral bending of the axis along a second axial segment axially offset from first segment. In general, the catheter can include a plurality of articulation degrees of freedom (DOFs) with one or more DOF comprising articulation along a first associated axial segment and one or more additional DOF comprising articulation along a second associated axial segment offset from the first associated segment.
Preferably, the first pump comprises a positive displacement pump, and the inflation fluid may comprise an inflation liquid, an inflation gas, or a combination of both. Where additional subsets of balloons are included, they may be inflated by separate manual pumps, by integrated multi-axis manual pump systems, and/or by automated fluid supply systems having powered pumps or other sources of pressurized fluid such as a gas/liquid canister coupled to the balloons by an automated valve system. For example, a second manual pump may be configured for coupling with the proximal end of the catheter body in fluid communication with another lumen, the second pump having a base and a handle manually movable relative to the base so as to induce a second flow of inflation fluid within the other lumen such that the array of balloons articulate the catheter body. The balloon array may include 3 or more associated balloon subsets configured to be coupled to 3 or more associated manual pumps by three or more associated lumens so that the catheter body is configured to articulate with 3 or more degrees of freedom. The balloon array may optionally include 6 or more subsets of balloons so that the catheter body is configured to articulate with 6 or more degrees of freedom. As an optional feature, a first movement of the handle of the first pump relative to the base in a first input orientation induces the first articulation, and a second movement of the handle of the first pump relative to the base in a second orientation induces a fourth articulation.
The manual pumps can take a variety of forms for different uses, and where multiple pumps are included, may be coupled together in a variety of advantageous arrangements. For example, when a plurality of pumps are configured to provide articulation in a plurality of different articulation orientations, the pumps will often have an integrated housing that helps coordinate manual pump handle movement orientations. The handle movement orientations can induce pump flows that articulate the flexible body in corresponding articulation orientations, optionally when the housing is aligned relative to the flexible structure (and/or to an image of the flexible structure provided on a display used for image guided articulation). In one exemplary arrangement, the first pump is configured to be manually reoriented so that the first orientation of the first handle movement corresponds to an image of a first orientation of the first articulation of the catheter body, and so that the second orientation of the second handle movement corresponds to a second orientation of the second handle movement. The first pump may comprise a relatively simple syringe pump, optionally with the pump having threads coupling the handle of the first pump to the base of the first pump so that rotation of the handle relative to the base induces the first flow by driving a piston of the first pump axially within a cylinder of the first pump. Alternatively, the first pump may include a pump balloon in fluid communication with the first subset of balloons, and movement of the handle relative to the base may compress the pump balloon so as to induce a flow on inflation fluid from the pump balloon to the first subset.
In another aspect, the invention provides an articulated catheter for use with a first manual pump having a base. A handle will often be manually movable relative to the base so as to induce a first flow of inflation fluid, and a pump coupler. The catheter comprises an elongate catheter body having a proximal end and a distal end with an axis therebetween. A balloon array includes a first subset of balloons, the first balloon subset being axially distributed and offset from the axis. A lumen is in fluid communication with the first balloon subset and extends proximally, and a catheter coupler is adjacent the proximal end of the catheter body. The catheter coupler is configured for coupling with the pump coupler so as to provide sealed fluid communication between the first pump and the lumen so that the first flow inflates the first subset of balloons and induces a first articulation of the catheter body.
In another aspect, the invention provides a manual pump for use with an articulated catheter. The articulated catheter can include an elongate catheter body, a balloon array including a plurality of subset of balloons, and a plurality of lumens, each lumen in fluid communication with an associated balloon subset, and a catheter coupler. The manual pump may comprise a base, and at least one handle manually movable relative to the base so as to induce a plurality of inflation fluid flows. A pump coupler is configured for coupling with the catheter coupler so as to provide sealed fluid communication between the first pump and the lumens so that the flows inflate the subsets of balloons and each flow induces an associated articulation of the catheter body.
The present invention generally provides fluid control devices, systems, and methods that are particularly useful for articulating catheters and other elongate flexible structures. The structures described herein will often find applications for diagnosing or treating the disease states of or adjacent to the cardiovascular system, the alimentary tract, the airways, the urogenital system, and/or other lumen systems of a patient body. Other medical tools making use of the articulation systems described herein may be configured for endoscopic procedures, or even for open surgical procedures, such as for supporting, moving and aligning image capture devices, other sensor systems, or energy delivery tools, for tissue retraction or support, for therapeutic tissue remodeling tools, or the like. Alternative elongate flexible bodies that include the articulation technologies described herein may find applications in industrial applications (such as for electronic device assembly or test equipment, for orienting and positioning image acquisition devices, or the like). Still further elongate articulatable devices embodying the techniques described herein may be configured for use in consumer products, for retail applications, for entertainment, or the like, and wherever it is desirable to provide simple articulated assemblies with multiple degrees of freedom without having to resort to complex rigid linkages.
Embodiments provided herein may use balloon-like structures to effect articulation of the elongate catheter or other body. The term “articulation balloon” may be used to refer to a component which expands on inflation with a fluid and is arranged so that on expansion the primary effect is to cause articulation of the elongate body. Note that this use of such a structure is contrasted with a conventional interventional balloon whose primary effect on expansion is to cause substantial radially outward expansion from the outer profile of the overall device, for example to dilate or occlude or anchor in a vessel in which the device is located. Independently, articulated medial structures described herein will often have an articulated distal portion, and an unarticulated proximal portion, which may significantly simplify initial advancement of the structure into a patient using standard catheterization techniques.
The catheter bodies (and many of the other elongate flexible bodies that benefit from the inventions described herein) will often be described herein as having or defining an axis, such that the axis extends along the elongate length of the body. As the bodies are flexible, the local orientation of this axis may vary along the length of the body, and while the axis will often be a central axis defined at or near a center of a cross-section of the body, eccentric axes near an outer surface of the body might also be used. It should be understood, for example, that an elongate structure that extends “along an axis” may have its longest dimension extending in an orientation that has a significant axial component, but the length of that structure need not be precisely parallel to the axis. Similarly, an elongate structure that extends “primarily along the axis” and the like will generally have a length that extends along an orientation that has a greater axial component than components in other orientations orthogonal to the axis. Other orientations may be defined relative to the axis of the body, including orientations that are transvers to the axis (which will encompass orientation that generally extend across the axis, but need not be orthogonal to the axis), orientations that are lateral to the axis (which will encompass orientations that have a significant radial component relative to the axis), orientations that are circumferential relative to the axis (which will encompass orientations that extend around the axis), and the like. The orientations of surfaces may be described herein by reference to the normal of the surface extending away from the structure underlying the surface. As an example, in a simple, solid cylindrical body that has an axis that extends from a proximal end of the body to the distal end of the body, the distal-most end of the body may be described as being distally oriented, the proximal end may be described as being proximally oriented, and the surface between the proximal and distal ends may be described as being radially oriented. As another example, an elongate helical structure extending axially around the above cylindrical body, with the helical structure comprising a wire with a square cross section wrapped around the cylinder at a 20 degree angle, might be described herein as having two opposed axial surfaces (with one being primarily proximally oriented, one being primarily distally oriented). The outermost surface of that wire might be described as being oriented exactly radially outwardly, while the opposed inner surface of the wire might be described as being oriented radially inwardly, and so forth.
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Exemplary catheter system 1 will often be introduced into patient P through one of the major blood vessels of the leg, arm, neck, or the like. A variety of known vascular access techniques may also be used, or the system may alternatively be inserted through a body orifice or otherwise enter into any of a number of alternative body lumens. The imaging system will generally include an image capture system 7 for acquiring the remote image data and a display D for presenting images of the internal tissues and adjacent catheter system components. Suitable imaging modalities may include fluoroscopy, computed tomography, magnetic resonance imaging, ultrasonography, combinations of two or more of these, or others.
Catheter 3 may be used by user U in different modes during a single procedure. More specifically, at least a portion of the distal advancement of catheter 3 within the patient may be performed in a manual mode, with system user U manually manipulating the exposed proximal portion of the catheter relative to the patient using hands H1, H2. In addition to such a manual movement mode, catheter system 1 may also have a 3-D automated movement mode using computer controlled articulation of at least a portion of the length of catheter 3 disposed within the body of the patient to change the shape of the catheter portion, often to advance or position the distal end of the catheter. Movement of the distal end of the catheter within the body will often be provided per real-time or near real-time movement commands input by user U. Still further modes of operation of system 1 may also be implemented, including concurrent manual manipulation with automated articulation, for example, with user U manually advancing the proximal shaft through access site A while computer-controlled lateral deflections and/or changes in stiffness over a distal portion of the catheter help the distal end follow a desired path or reduce resistance to the axial movement. Additional details regarding modes of use of catheter 3 can be found in US Patent Publication No. US20160279388, entitled “Articulation Systems, Devices, and Methods for Catheters and Other Uses,” published on Sep. 29, 2016, assigned to the assignee of the subject application, the full disclosure of which is incorporated herein by reference.
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Regarding processor 28 and the other data processing components of drive system 22, it should be understood that a variety of data processing architectures may be employed. The processor, pressure or position sensors, and user interface will, taken together, typically include both data processing hardware and software, with the hardware including an input (such as a joystick or the like that is movable relative to housing 30 or some other input base in at least 2 dimensions), an output (such as a sound generator, indicator lights, and/or an image display, and one or more processor board. These components are included in a processor system capable of performing the rigid-body transformations, kinematic analysis, and matrix processing functionality associated with generating the valve commands, along with the appropriate connectors, conductors, wireless telemetry, and the like. The processing capabilities may be centralized in a single processor board, or may be distributed among the various components so that smaller volumes of higher-level data can be transmitted. The processor(s) will often include one or more memory or storage media, and the functionality used to perform the methods described herein will often include software or firmware embodied therein. The software will typically comprise machine-readable programming code or instructions embodied in non-volatile media, and may be arranged in a wide variety of alternative code architectures, varying from a single monolithic code running on a single processor to a large number of specialized subroutines being run in parallel on a number of separate processor sub-units.
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Segment 50 may be assembled by, for example, winding springs 52 together over a mandrel and restraining the springs with open channels between the axially opposed spring surfaces. Balloon strings 32, 32′ can be wrapped over the mandrel in the open channels. The balloons may be fully inflated, partially inflated, nominally inflated (sufficiently inflated to promote engagement of the balloon wall against the opposed surfaces of the adjacent springs without driving the springs significantly wider apart than the diameter of the balloon string between balloons), deflated, or deflated with a vacuum applied to locally flatten and maintain 2 or 4 opposed outwardly protruding pleats or wings of the balloons. The balloons may be pre-folded, gently pre-formed at a moderate temperature to bias the balloons toward a desired fold pattern, or unfolded and constrained by adjacent components of the segment (such as the opposed surfaces of the springs and/or other adjacent structures) urge the balloons toward a consistent deflated shape. When in the desired configuration, the mandrel, balloon strings, and springs can then be dip-coated in a pre-cursor liquid material of polymer matrix 54, with repeated dip-coatings optionally being performed to embed the balloon strings and springs in the matrix material and provide a desired outer coating thickness. Alternatively, matrix 54 can be over-molded onto, sprayed or poured over the balloon strings and springs, or the like. The liquid material can be evened by rotating the coated assembly, by passing the assembly through an aperture, by manually troweling matrix material over the assembly, or the like. Curing of the matrix may be provided by heating (optionally while rotating about the axis), by application of light, by inclusion of a cross-linking agent in the matrix, or the like. The polymer matrix may remain quite soft in some embodiments, optionally having a Shore A durometer hardness of 2-30, typically being 3-25, and optionally being almost gel-like. Other polymer matrix materials may be somewhat harder (and optionally being used in somewhat thinner layers), having Shore A hardness durometers in a range from about 20 to 95, optionally being from about 30 to about 60. Suitable matrix materials comprise elastomeric polyurethane polymers, silicone polymers, latex polymers, polyisoprene polymers, nitrile polymers, plastisol polymers, or the like. Regardless, once the polymer matrix is in the desired configuration, the balloon strings, springs, and matrix can be removed from the mandrel. Optionally, flexible inner and/or outer sheath layers may be added.
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In test system 160, pumps 168a, 168b comprise commercially available inflation devices sometimes referred to as endoflators or insuflators, and often used to inflate medical balloons for percutaneous coronary interventions such as angioplasty, stenting, and the like. The exemplary test system uses BIG60™ inflation devices commercially available from Merit Medical of Utah. The handle may be twisted about an axis so that corresponding threads 178 of the handle and base of the pump move a syringe piston axially within a corresponding cylinder, or the handle may be moved axially (optionally by squeezing or otherwise actuating a thread detachment latch). Axial movement of the handle is particularly well-suited for priming and low-pressure articulations, while threaded twisting of the handle may be well suited for higher pressure and/or finer movements. A fluid pressure indicator for each pump helps to provide feedback to the system operator regarding balloon pressures on the subset of balloons in fluid communication with that pump. A variety of alternative manual pumps can be used, with preferred manual pumps configured to provide pressures of up to at least 10 atm, typically of at least 15 atm, most often at least 20 atm, in many cases at least 25 atm, and in some cases at least 30 atm or more. Volumes of fluid manually pumped to vary inflation of balloon subsets during articulation can be 30 cc or more when gas is used for balloon inflation, often being 50 cc or more. Compression of these relatively large volumes of gas may optionally be performed manually, by a powered compression pump system, or using a hybrid manual/powered pump system. For example, when large pressure changes are desired a hybrid manual/powered pump may allow the user to energize a motor that rotates a manual pump handle. Similarly, a syringe pump system may include a ball screw component to drive a piston in a linear fashion using a rotary motor. Hence, manual pump systems need not be manual-only pump systems that are always manually actuated. Liquid inflation fluids such as saline or the like may facilitate manual pumping for articulation by limiting displacement pump actuation, with exemplary inflation fluid flows during articulation of a single cardiac catheter articulation balloon subset being less than 20 cc, often being less than 10 cc, and optionally being less than 5 cc. Larger displacement pump volumes may optionally be provided for system priming and the like, or priming may be facilitated by another source of pressurized inflation fluid.
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The pumps 204 of pump assembly 200 are arranged to facilitate control over the multiple degrees of freedom of the segments. More specifically, pumps 204 used to articulate proximal segment 196a are axially offset along an axis 206 of the housing from the pumps driving distal segment 196b, and the housing is sized and shaped so as to facilitate moving the housing with one hand into axial alignment with the articulated catheter segments (or an image thereof). Additionally, the pumps driving each segment are arranged around the axis of the housing so as to circumferentially correspond to the lateral bending axes of the associated subsets of balloons. Hence, articulation of a first pump 204i on a first side of housing 202 alters bending of segment 196b in a first lateral bending orientation 196i; and articulation of a second pump 204ii on a second side of housing 202 (offset from the first pump in a circumferential direction) alters bending of segment 196b in a second lateral bending orientation 196ii (also offset from the first bending orientation in the same circumferential orientation). A third (and if present, a fourth) pump and bending orientation for the same segment may be further offset in the same circumferential orientation, and pumps for different segments may be axially aligned. Use of these corresponding pump positions and bending orientations may be facilitated by rotational alignment provided by the catheter connector and housing interface (which can be configured to provide and maintain alignment about the axes of the pump assembly and catheter), by a rotationally stiff catheter structure, by a rotational marking on the housing 205b and a corresponding rotational radiopaque marker 205a of the articulatable portion of the catheter, and the like.
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To provide and control inflation fluid to articulated segments 216a, 216b, balloon pump drive system 212 also includes a balloon array with subsets arranged in quadrature for each segment. Hence in a first segment 220a, balloon subsets are arranged in alignment with the +X, −X, +Y, and −Y lateral bending axes about catheter axis 218. A second segment 220b has a similar balloon array in quadrature. A rigid housing portion 222 extends between the pump balloon arrays and the flexible catheter body (for supporting the drive system with one hand during use), and a resilient handle structure (such as an outer metallic coil or the like) helps support the pump balloon arrays and urges the segments toward a constant curvature configuration. Note that the proximal segment 220a of the balloon pump drive system is here schematically shown aligned with the distal segment 216b of the articulated portion, as end-end alignment may be easier. Moreover, the system may benefit from both opposed axial segment coupling (for example, with the proximal-most pump balloon segment coupled to the distal-most catheter articulation segment, and the distal-most pump balloon segment coupled to the proximal-most catheter articulation segment) and laterally opposed balloon subset coupling (for example, with each subset of a particular segment of the pump balloon array being in fluid communication with a catheter balloon subset of an associated catheter segment that is 180 degrees opposed about the catheter axis) to provide corresponding lateral articulations that are intuitive to the user. Axial articulation of the pump and catheter balloon subsets will tend to be in opposed axial directions (for example, when the overall pump balloon array elongates, the catheter balloon array may shorten). A visual lateral orientation indicator is shown affixed to the rigid portion 222, and a corresponding radiopaque marker adjacent the articulated portion of the catheter can help provide rotational alignment about the catheter axis.
To induce articulation of the catheter segments corresponding to the articulation of the balloon drive system handle, a lumen may provide fluid communication between the −X balloon subset of segment 216b and the +X balloon subset of segment 220a. A liquid inflation fluid may fill the lumen, with sufficient fluid being included to maintain the balloons at a mid-inflation state (so that the balloons are at about the middle of their range of inflation between a maximum inflation state and a nominally inflated state). Another similarly liquid-filled lumen may provide fluid communication between the balloon subset of the +X bend orientation of segment 216b, and the −X bend subset of segment 220a. A third lumen may extend between the +Y subset of segment 216b and the −Y subset of segment 220a; and a fourth lumen between the −Y subset of segment 216b and the +Y subset of segment 220a. Opposed orientations of the subsets of segments 216a and 220b may be similarly in fluid communication via associated lumens. When the handle of balloon drive 212 is bent along segment 220a in the −X orientation, the balloons of the drive segment along the inner curvature are compressed, inducing fluid flow to the balloons of segment 216b so as to generate expansion and a corresponding outer curvature along the +X orientation subset. Similar bending in the other orientations, and of the other segments, is coordinated by the coupling of laterally opposed subsets of the balloons of the associated catheter segment and the drive segment arrays, optionally with the associated segments being axially opposed as described above.
Articulation of balloon pump system 210 may be limited to lateral bending of the segments, or the handle may accommodate axial articulation input as well. For example, the resilient outer structure of the drive system handle (and/or an axially non-distensible, laterally flexible inner tension member within the balloon array) may be under tension so as to maintain a desired overall axially compressive load on the drive balloons. To allow axial input at the handle, a threaded connector such as a wing-nut 224 (shown at the proximal end of the handle) may be twisted to vary the axial length of the handle and hence the overall axial compression of the pump balloon array. Decreasing the pump array length by twisting the wing nut in one direction may induce flow from the pump balloons to the catheter balloon array, which may axially expand the catheter segments by resiliently and axially elongating a helical spring or frame structure of the segments. Alternatively, a wing-nut or other threaded connector may be mounted near the interface between the handle and the catheter to facilitate inputting axial length change input commands without altering lateral bend articulation inputs
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While the exemplary embodiment have been described in some detail for clarity of understanding and by way of example, a variety of modifications, changes, and adaptations of the structures and methods described herein will be obvious to those of skill in the art. Hence, the scope of the present invention is limited solely by the claims attached hereto.
The present application is a Continuation of PCT/US2018/042078 filed Jul. 13, 2018; which claims the benefit of U.S. Provisional Appln No. 62/532,654 filed Jul. 14, 2017; the full disclosures which are incorporated herein by reference in their entirety for all purposes.
Number | Date | Country | |
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62532654 | Jul 2017 | US |
Number | Date | Country | |
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Parent | PCT/US2018/042078 | Jul 2018 | US |
Child | 16741930 | US |