The subject matter herein generally relates to a screwdriver, and particularly to a manual screwdriver.
In the machine field, a screwdriver can be applied to lock fasteners such as screw bolts onto a target object. A traditional screwdriver usually includes a handle and a screwdriver head fixed onto one of two ends of the handle. In operation, the user applies a torque onto the handle to drive the screwdriver head to rotate about an axis of rotation. However, applying the torque manually is labor-consuming and not convenient.
Implementations of the present technology will now be described, by way of example only, with reference to the attached figures.
It will be appreciated that for simplicity and clarity of illustration, where appropriate, reference numerals have been repeated among the different figures to indicate corresponding or analogous elements. In addition, numerous specific details are set forth in order to provide a thorough understanding of the embodiments described herein. However, it will be understood by those of ordinary skill in the art that the embodiments described herein can be practiced without these specific details. In other instances, methods, procedures and components have not been described in detail so as not to obscure the related relevant feature being described. Also, the description is not to be considered as limiting the scope of the embodiments described herein. The drawings are not necessarily to scale and the proportions of certain parts may be exaggerated to better illustrate details and features of the present disclosure.
Several definitions that apply throughout this disclosure will now be presented.
The term “coupled” is defined as connected, whether directly or indirectly through intervening components, and is not necessarily limited to physical connections. The connection can be such that the objects are permanently connected or releasably connected. The term “exterior” refers to a region that is beyond the outermost confines of a physical object. The term “substantially” is defined to be essentially conforming to the particular dimension, shape or other word that substantially modifies, such that the component need not be exact. For example, substantially cylindrical means that the object resembles a cylinder, but can have one or more deviations from a true cylinder. The term “comprising,” when utilized, means “including, but not necessarily limited to”; it specifically indicates open-ended inclusion or membership in the so-described combination, group, series and the like.
The present disclosure is described in relation to a screwdriver, and particularly to a labor-saving manual screwdriver.
Specifically, the handle 10 includes a main body 11, a cap 12 and a rear cover 13 arranged at opposite ends of the main body 11, and a bush 14 coiled around an outer surface of the main body 10.
The main body 11 is hollow and cylindrical. In this embodiment, the main body 11 includes a first main body 111 and a second main body 112 connected thereto. Both the first main body 111 and the second main body 112 are annular. In this embodiment, an outer diameter of the first main body 111 is greater than that of the second main body 112. The first main body 111 and the second main body 112 are cooperatively combined together to form the main body 11. Alternatively, the first main body 111 and the second main body 112 could also be integrally formed together as a single piece.
Specifically. The first main body 111 includes a connecting head 113 adjacent to the cap 12 and a connecting tube 114 connected to the connecting head 113. In this embodiment, the connecting head 113 and the connecting tube 114 are integrally formed as a single piece.
The connecting head 113 includes a top plate 115 and an annular sidewall 116 perpendicularly extending downwardly from a lateral edge of the top plate 115. The top plate 115 is annular, that is the top plate 115 defines a limiting hole 117 at a center thereof. The limiting hole 117 is circular. An inner surface of the side wall 116 is provided with a plurality of inner threads for connecting with the cap 12.
The connecting tube 114 is tubular. An outer diameter of a horizontal projection of the connecting tube 114 on the top plate 115 is smaller than an outer diameter of the top plate 115. An inner diameter of the horizontal projection of the connecting tube 114 on the top plate 115 is equal to a diameter of the limiting hole 117.
That is an inner surface of the connecting tube 114 is coplanar with a vertical surface of the top plate 115 located at the limiting hole 117. In this embodiment, the connecting tube 114 includes two positioning sheets 1141 opposite to each other. Each of the positioning sheets 1141 is arc shaped. The two positioning sheets 1141 are spaced from each other and cooperatively define two first grooves 1142 therebetween. That is a bottom end of each first groove 1142 extends to the connecting head 113. A length of each first groove 1142 is equal to that of the connecting tube 114. The two first grooves 1142 are symmetrically arranged relative to an axial direction of the first main body 111. Each of the first grooves 1142 is linear and extends along the axial direction of the first main body 111, it namely that each first groove 1142 is a slot. The two positioning sheets 1141 cooperatively form a first cavity 118 for receiving the spiral rod 30.
A top end of each positioning sheet 1141 away from the connecting head 113 is provided with threads at the out surface thereof. That is a plurality if outer threads 119 are formed at the outer surface of the top end of the connecting tube 114 away from the connecting head 113. The top end of each positioning sheet 1141 away from the connecting head 113 is also provided with a step 1131 at an inner surface thereof. Alternatively, in other embodiment, the bottom ends of the first grooves 1142 could be spaced from the top plate 115, that is the two first grooves 1142 only be defined at the top end of the connecting tube 114 without extending to the top plate 115. A length of the each groove 1142 is less than that of the connecting portion 114.
The second main body 112 is tubular. An inner diameter of the second main body 112 is equal to the outer diameter of the connecting tube 114. That is an outer diameter of the second main body 112 is greater than that of the connecting tube 114. In this embodiment, the outer diameter of the second main body 112 is equal to that of the connecting head 113.
A bottom end of the second main body 112 near to the first main body 111 is provided with a plurality of inner threads 1120 corresponding to the outer threads 119 on the connecting tube 114 for screwing the first main body 111 and the second main body 112.
The second main body 112 further includes a positioning block 1121 at the inner surface thereof adjacent to the inner threads 1120. The positioning block 1121 is annular and arranged above the inner threads 1120. The positioning block 1121 defines another limiting hole 117 opposite to the limiting hole on the connecting head 113. The second main body 112 defines two second grooves 1122 symmetrically arranged above the positioning block 1121. The second grooves 1122 and the inner threads 1120 are located two opposite sides of the positioning block 1121. The second grooves 122 are linear and extending along an axial direction of the second main body 112. A length of the each second groove 1122 is less than that of the second main body 112. Preferably, the second grooves 1122 correspond to the first grooves 1141 on the first main body 111, that is the second grooves 1122 and the first grooves 1142 are respectively and correspondingly collinear with each other. Alternatively, the second grooves 1122 and the first grooves 1142 could be staggered with each other.
A top end of the second main body 112 away from the first main body 111 is provided with another plurality of outer threads 119 for connecting the second main body 112 and the rear cover 13.
The cap 12 defines a through hole 121 at a center thereof. The through hole 121 extends through two opposite ends of the cap 12 along an axial direction of the cap 12. The cap 12 includes a connecting portion 122 and a cap tine 123 connected with the connection portion 122. The connecting portion 122 is annular. An outer surface pf the connecting portion 122 is provided with a plurality of outer threads 1220 corresponding to the inner threads 1161 of the connecting head 113. The connecting portion 122 further includes a step 1222 at an inner surface thereof. The cap tine 123 is a frustum of cone. An outer diameter of the cap tine 123 gradually decreases as it extends downward away from the first main body 111.
The rear cover 13 includes a rear plate 131, a rear sidewall 132 and a shaft portion 133 connected with the rear plate 131. The rear plate 131 is circular. The rear sidewall 132 is annular. The rear sidewall 132 extends toward the second main body 112 from a lateral periphery of the rear plate 131. The shaft portion 133 extends toward the second main body 112 from a center of the rear plate 131. A height of the shaft portion 133 is greater than that of the rear sidewall 132, that is the shaft portion 133 extends beyond an end surface of the rear sidewall 132 near to the second main body 112. The rear sidewall 132 surrounds the shaft portion 133. The rear sidewall 132 is spaced from the shaft portion 133. The rear sidewall 132 defines inner threads 134 on an inner surface thereof corresponding to the outer threads 119 of the second main body 112.
The bush 14 is sleeved onto an outer wall of the second main body 112 for sliding on the second main body 112. The bush 14 includes a handle tube 142 connected to the handle tube 141. The handle tube 141 defines two insertion holes 143 at a top end thereof near to the rear cover 13. The operating portion 142 is annular. A inner diameter of the operating portion 142 is greater than that of the handle tube 141. The operating portion 142 includes an inclined surface 144 at a top end near to the handle tube 141. The operating portion 142 and the handle tube 141 cooperatively form a positioning step 145 therebetween. The inclined surface 144 guides the operating component 60 into the positioning step 145. Preferably, in this embodiment, a smaller angle defined by the inclined surface 144 and a horizontal surface is 60 degrees. An inner diameter of the positioning step 145 is greater than that of the handle tube 141.
The bush 14 is connected to the second main body 112 via a pressing plate 15. The pressing plate 15 and the second main body 112 cooperatively form a second cavity 150. Specifically, the pressing plate 150 includes a circular main plate 151, two flanges 152 arranged two opposite sides of the main plate 151, and a connecting hole 153 extending through the main plate 151 and the two flanges 152. The two flanges 152 is symmetrically arranged relative to an axial direction of the main plate 151. A width of each flange 152 is substantially equal to a width of the second groove 1122, thus the pressing plate 15 could fittingly slide in the second groove 1122. The bush 14 and the second main body 112 are connected together via an external fixing component (not shown) penetrating the connecting hole 153 and the two insertion holes 143. Alternatively, the pressing plate 15 could only include the main plate 151 without the flanges 152.
The screwdriver head 20 is rod-shaped. The screwdriver head 20 has an end portion 21 near to the handle 10. The screwdriver head 20 has two protruded ears 22 symmetrically extending outward from a middle portion thereof. The screwdriver head 20 defines two recessed neck portions 23 between the protruded ears 22 and an end 21 of the screwdriver head 20. Each of the two recessed neck portions 23 has a decreased diameter than that of the end portion 21 of the screwdriver head 20.
The screwdriver head 20 and the handle 10 are connected together via a first pin 24, a snap ring 25, a second pin 26 and a third elastic element 27.
Specifically, the first connecting pin 24 includes an elongated shaft pole 241 and an enlarged head portion 242 connected to the shaft pole 241. The enlarger head portion 242 has an increased diameter than that of the shaft pole 241. A step 243 is defined between the shaft pole 241 and the enlarged head portion 242. A top end of the shaft pole 241 away from the enlarged head portion 242 defines a through hole 2411. The enlarged head portion 242 of the first connecting pin 24 defines a recess 244 for accommodating the end 21 of the screwdriver head 20. The recess 244 defines two slits 245 for respectively receiving the protruded ears 22, so as to prevent rotation movement between the screwdriver head 20 and the first connecting pin 21 when assembled. The first connecting pin 21 also defines two connecting holes 246 corresponding to the two recessed neck portions 23 of the screwdriver head 20.
The snap ring 25 defines an annular baffle 251 extending radially inward from one end periphery thereof. An inner diameter of the baffle 251 is substantially equal to an outer diameter of the shaft pole 241, but less than an outer diameter of the enlarged head portion 242 of the first connecting pin 21.
The second connecting pin 26 is a column, a bottom end of the screwdriver head 20 defines a recess 261 for receiving a top end of the shaft pole 24l away from the enlarged head portion 242. The second connecting pin 26 defines a pair of through holes 262 corresponding to the through hole 2411 of the shaft pole 241 for connecting the first connecting pin 24 and the second connecting pin 26 with other fixing component (not shown). A latching ring 263 is sleeved onto an outer wall of the second connecting pin 26 near to the handle 10 for connecting the second connecting pin 26 and the cap 12.
The third elastic element 27 is sandwiched between the snap ring 25 and the second connecting pin 26. The third elastic element 27 provides an elasticity to prevent the snap ring 25 from sliding to the second connecting pin 26.
The spiral rod 30 is a hollow cylinder. An outer diameter of the spiral rod 40 is smaller than an inner diameter of the first main body 111. A length of the spiral rod 30 is less than a length of the first main body 111. The spiral rod 30 is made of rigid materials such as rolled steel or other rigid metals for reinforcing the strength thereof
The spiral rod 30 defines a spiral groove 61 at an outer surface thereof. The spiral rod 30 also defines a third cavity 32 therein. In this embodiment, the spiral groove 31 communicates with the third cavity 32, that is a depth of the spiral groove 31 is less than a thickness of the spiral rod 30. The spiral groove 31 surrounds the third cavity 32 and spirally extends from one of two ends of the spiral rod 30 towards the other end of the spiral rod 30. Namely, the spiral groove 31 is arranged to be inclined to an axis of rotation of the spiral rod 30. In detail, an intersection angle between the spiral groove 31 and the axis of rotation of the spiral rod 30 is an acute angle. Alternatively, the spiral groove 31 also could be merely defined at the outer surface of the spiral rod 30 and spaced from the third cavity 32, it is namely that a depth of the spiral groove 31 is less than a thickness of the spiral rod 30.
A first bearing 33 and a second bearing 34 are further arranged at opposite ends of the spiral rod 30. The first bearing 33 is arranged on the step portion 1131 of the top end of the connecting tube 114 and sandwiched between the positioning block 1121 and the step portion 1131. The first bearing 33 is connected with the spiral rod 30 via the third connecting pin 35. The third connecting pin 35 is a column. Specifically, the first bearing 33 and a top end of the spiral rod 30 adjacent to the positioning block 1121 are respectively sleeved and interferingly fixed onto two opposite ends of the third connecting pin 35.
The second bearing 34 is arranged between the step 1222 of the cap 12 and the latching ring 263 of the second connecting pin 26. Specifically, the second bearing 34 and a bottom end of the spiral rod 30 adjacent to the cap 12 are sleeved onto and interferingly fixed onto two opposite ends of the second connecting pin 35. It is namely that a top end of the second connecting pin 26 and a bottom end of the third connecting pin 35 are embedded into the third cavity 32 of the spiral rod 30. The first bearing 33 and the second bearing 34 can enable the spiral rod 30 and the first main body 11 to be coaxially aligned to each other.
The first elastic element 40 is received in the second cavity 112. Specifically, the first elastic element 40 is sandwiched between the positioning block 1121 and the pressing plate 15. An outer diameter of the first elastic element 40 is greater than that of the spiral rod 30.
The second elastic element 50 is sleeved onto the outer surface of the first main body 111. Specifically, the second elastic element 50 is sleeved onto the outer surface of the connecting tube 114. A bottom end of the second elastic element 50 resists the top surface of the connecting head 113. An outer diameter of the second elastic element 50 is greater than that of the first elastic element and smaller than the inner diameter of the bush 14.
The operating component 60 is sleeved onto the outer surface of the spiral rod 30 and adjacent to the second main body 112. The operating component 60 can slide relative to the spiral rod 30. Specifically, the operating component 60 includes a engaging ring 61, two engaging blocks 62 symmetrically arranged at two opposite sides of the engaging ring 61, two thimbles 63 each penetrates corresponding engaging block 62 and the engaging ring 61, and a spring 64. The engaging ring 61 is coiled around the spiral rod 30. The engaging block 62 is embedded in the first groove 1142 of the first main body 111 and can slide in the first groove 1142 along the axial direction of the main body 111. The engaging blocks 62 prevent the operating component 60 from rotating along a radial direction relative to the first main body 111. A length of each of the thimbles 63 is greater than a width of the engaging block 62 along the radial direction of the spiral rod 30. A free end of each of the thimbles 63 extends beyond an lateral surface of the engaging block 62 to resist the inner surface of the operating portion 142 in natural state. When the thimbles 63 are compressed to press the spring, each of the thimbles 63 can horizontally move relative to the engaging ring 61 and the corresponding engaging block 62. A top end of the second elastic element 50 rightly resists to bottom surfaces of the engaging blocks 62 in natural state. It is namely that the second elastic element 50 is sandwiched between the operating component 60 and the connecting head 113 of the first main body 111. In this embodiment, the first elastic element 40, the second elastic element 50 and the third elastic element 27 are spiral spring.
The third elastic element 27 is coupled to the shaft pole 241 of the first connecting pin 24. The first connecting pin 24 is releasably connected to the second connecting pin 26 via screw bolt (not shown) penetrating the through hole 2411 on the shaft pole 241 and the through holes 262 on the second connecting pin 26. The third elastic element 27 is located between the snap ring 25 and the second connecting pin 26. The third elastic element 27 provides an elastic elasticity to prevent the snap ring 25 form moving to the second connecting pin 26. Accordingly, the screwdriver head 20 is releasably connected to the second connecting pin 26.
The second bearing 34 is sleeved onto the second connecting pin 26. The second bearing 34 is arranged on the step 1222 of the cap 12. A top end of the second bearing 34 resists the bottom surface of the latching ring 263, and the second bearing 34 is sandwiched between the latching ring 263 and the step 1222. Accordingly, the screwdriver head 20 is connected to the cap 12.
The first main body 11 is screwed onto the cap 12. The connecting portion 122 is connected to the connecting head 113 by screwing the outer threads 1220 and the inner threads 1161. The operating component 60 is coupled to the top end of the spiral rod 30, and the spiral rod 30 is inserted into the first cavity 118 along the first groove 1142. The bottom end of the spiral rod 30 is coupled to the top end of the second connecting pin 26 by resisting a top surface of the latching ring 263. Then spiral rod 30 and the second bearing 34 are respectively located at two opposite sides of the latching ring 263. The second elastic element 50 is sleeved onto the first main body 111. The first bearing 33 is arranged on the step portion 1131 of the first main body 111. The first bearing 33 is connected with the spiral rod 30 via the third connecting pin 35. The first bearing 33 and the top end of the spiral rod 30 are respectively sleeved onto two opposite ends of the third connecting pin 35 and interferingly fixed.
The first main body 111 and the second main body 112 are connected with each other by screwing the outer threads 119 and the inner threads 1120. The first elastic element 40 is received in the second main body 112. The pressing plate 15 is arranged on the first elastic element 40. The bush 14 is connected with the second main body 112 with a fixing component (not shown) passing through the connecting hole 153 and the insertion holes 143. Two opposite ends of the first elastic element 40 respectively and rightly resist the pressing plate 15 and the positioning block 1121 without deformation. Finally, the second main body 112 is connected with the rear cover 13 by screwing the outer threads 119 and the inner threads 134. The thimbles 63 of the operating component 60 are wrapped by the operating portion 142 of the bush 14 by resisting the inner surface of the operating portion 142.
A maximum elasticity of the second elastic element 50 is designed to be not enough to drive the spiral rod 30 to counter-rotate. When the first elastic element 40 is compressed to its maximum, the fastener such as screw bolt hasn't be tightly screwed. Thereafter the force applied onto the bush 14 is withdrawn, the bush 14 is pushed upward by the first elastic element 40 to make the thimbles 63 slide out of the positioning step 145 via the inclined surface 144, the spring 64 resiles to separate the thimbles 63 from the spiral rod 30 along the axial direction of the spiral rod 30, finally the operating component 60 is driven to move upward to the top end of the spiral rod 30 by the second elastic element 50. The user can repeat the above operation for tightly screwing the fastener such as screw bolt to complete a work cycle.
In the present embodiment, by taking advantages of screw principle, a linear movement of the operating component 60 in the first groove 1142 is converted into a rotation movement of the spiral rod 30, thereby enabling the screwdriver head 20 to synchronously and circularly rotate with the spiral rod 30. It is convenient and labor-saving for the user to operate the manual screwdriver 100. The thimbles 63 firstly slide out of the positioning step 145 and are axially separated from the spiral rod 30 once the force applied onto the bush 14 is withdrawn, so as to prevent the spiral rod 30 from rotating counter-clockwise, and thereby to increase a screwing efficiency of the faster such as screw bolt.
In addition, different components of the manual screwdriver 100 are releasably combined together, so the manual screwdriver 100 can be assembled or disassembled with ease and efficiency. For example, when the screwdriver head 20 needs to be replaced, the user can push the snap ring 25 to move toward the first connecting pin 24 until the fasteners (not shown) is completely exposed out from the snap ring 25. Finally, the user can easily take out the fastener (not shown) and disengage the screwdriver head 20 from the handle 10.
In the present embodiment, the first main body 111, the second main body 112, the cap 12 and the rear cover 13 are separately molded and then releasably connected and assembled to increase an agility of the manual screwdriver 100.
The embodiments shown and described above are only examples. Many details are often found in the art such as the other features of manual screwdrivers. Therefore, many such details are neither shown nor described. Even though numerous characteristics and advantages of the present technology have been set forth in the foregoing description, together with details of the structure and function of the present disclosure, the disclosure is illustrative only, and changes may be made in the detail, especially in matters of shape, size and arrangement of the parts within the principles of the present disclosure up to, and including the full extent established by the broad general meaning of the terms used in the claims. It will therefore be appreciated that the embodiments described above may be modified within the scope of the claims.
Number | Date | Country | Kind |
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201410801420.X | Dec 2014 | CN | national |