The present invention relates generally to transmissions, and more particularly to shift controls for manually shifted transmissions.
Transmissions, such as those widely used in vehicles, are well know in the art. Transmissions, also known as gearboxes, typically include a case or housing containing an input shaft, an output shaft, and a plurality of meshing gears. The meshing gears contained within the transmission case are of varying size to provide a plurality of gear ratios. By appropriately shifting among these various gear ratios, acceleration and deceleration of the vehicle can be accomplished in a smooth and efficient manner.
Manually shifted vehicle transmissions, that is, those in which gear engagement is shifted in response to some physical exertion by an operator, are well known and are often preferred various types of vehicles, such as heavy duty trucks and racing or competition vehicles. Many transmission structures are known for manually shifting among the various gear ratios. In a conventional manual transmission, the driver moves an upper portion of a pivotable shift lever to effect shifting of the gears. In response thereto, a lower portion of the shift lever engages and moves one or more shift rails provided within the transmission. Shift rails are typically supported within the transmission case for sliding movement from a central or neutral position forward to one gear set engaging position or rearward to another gear set engaging position. Shift forks attached to a shift rail engage collars connected to various clutches to connect and disconnect the gear sets with various shafts. The initial selection and subsequent movement of a shift rail causes certain sets of gears to be connected between the input shaft and the output shaft to provide a desired output gear ratio.
Typically, manually shifted transmission gear ratio positions are arranged in pairs of shift rail movement paths, with movement of the shift rail forward or backward out of a neutral position effective to engage one set of gears. For example, in a typical six speed transmission, the first and second gear ratios are located in a first path, the third and fourth gear ratios are located in a second path, and the fifth and sixth gear ratios are located in a third path. A reverse gear may be located on a separate path or on a path along with another forward ratio. For example, in a five forward speed transmission, the reverse gear may be located on the same path as that used to engage the first or fifth gear sets.
Human error may be introduced during manual shifting of the shift lever. A common problem is shifting a transmission to an unintended gear, such as shifting into a reverse gear when a forward gear is intended. This could lead to disastrous results. Several types of reverse gear lockout safety systems have been developed to alleviate such problems.
Another problem is downshifting into an unintended gear. Downshifting is common in racing or competition vehicles to maximize vehicle performance. For example, downshifting from fourth gear to third gear would be common to slow the vehicle for a turn and put the vehicle in a better gear for acceleration when the vehicle comes out of the turn. However, it is possible that the driver may mistakenly downshift the transmission by moving the shift lever into an undesired path of movement. This is not uncommon in racing or competition vehicles because of the intensity of the racing event. Such inadvertent downshifting may result in undesirable consequences. For example, downshifting from fourth gear to first gear (instead of third gear) would cause the vehicle engine to unacceptably increase engine speed, possibly causing damage to the engine and to the vehicle's main friction clutch.
The present invention is a manually operable transmission, such as a transmission for racing or competition vehicles. The transmission includes standard components such as a housing, input and output shafts, and one or more shift rails that selectively clutch various gear sets having various gear ratios for driving engagement of the input and output shafts. A manually operable shift lever is pivotally mounted to drivingly engage a shift rail assembly to selectively effect engagement of the various gear sets.
The transmission includes a blocking mechanism selectively movable between a blocked position wherein the shift lever is prevented from drivingly connecting a first forward gear set between the input shaft and the output shaft, and an unblocked position in which the shift lever is free to cause the first forward gear set to drivingly connect the input shaft and the output shaft. An electronic controller is provided for moving the blocking mechanism into the unblocked position. A manually operable release switch is provided to generate a signal to the electronic controller to move the blocking mechanism into the unblocked position when an intentional engagement of the first gear set is desired. Preferably, the release switch is a momentary release switch that operates a solenoid to allow the blocking mechanism to move into the unblocked position only for so long as the switch is activated.
The transmission may also include a reverse gear inhibiting mechanism selectively movable between an inhibiting position inhibiting the shift lever from engaging a reverse gear set and an uninhibited position wherein the inhibiting mechanism allows the shift lever to engage the reverse gear set. A second solenoid may be provided to control, within limits, the reverse gear inhibiting mechanism. The same signal generated by the manually operable release switch may be used to simultaneously move the reverse gear inhibiting mechanism to an uninhibited position.
Various aspects of this invention will become apparent to those skilled in the art from the following detailed description of the preferred embodiment, when read in light of the accompanying drawings.
Referring to
As is well known in the art, various gears may be selectively clutched to the output shaft 14 to drive the output shaft at various speed ratios relative to the input shaft speed. For example, first gear set 22, 22′ and second gear set 24, 24′ may be selectively clutched to output shaft 14 by clutch 26. Third gear set 32, 32′ and fourth gear set 34, 34′ may be selectively clutched to output shaft 14 by clutch 36. Fifth gear set 42, 42′ and sixth gear set 44, 44′ may be selectively clutched to output shaft 14 by clutch 46. Reverse gear set 52, 52′, 52″ (idler gear 52″ shown out of position for illustrative purposes) may be selectively clutched to output shaft 14 by clutch 56. The various clutches are drivingly connected to the shift rail assembly 70 by shift forks, as is well known in the art.
Transmission 10 may be manually shifted among the various gear ratios through manual shift lever 60 mounted on shift lever housing 62. The shift lever 60 may pivot forward 60a and backward 60b (as viewed in
As is well known in the art, transverse movement of the shift lever 60 about the pivot pin 64 causes rotation of the shift rail assembly 70 about rotational axis 71 to select pairs of gear sets that can be engaged. Forward and backward pivoting of the shift lever 60 moves the shift rail assembly 70 axially along axis 71 to cause engagement of one of the pairs of selected gear sets with the output shaft 14. A spring and detent system 82 provides operator feel for the forward, neutral and rearward positions of the shift rail assembly 70.
Selection of pairs of gear sets to engage the output shaft 14 is made through the gate 80. Referring to
The guide plate tracks limit rotation of the shift rail assembly 70 when the shift lever 60 is in a forward or backward position corresponding to engagement of a gear set. The guide plate tracks correspond to rotational positions of the shift rail assembly 70. Guide plate track 97 corresponds to forward gear set pairs for first and second gears (i.e. gear ratios); guide plate track 95 corresponds to forward gear set pairs for third and fourth gears; guide plate track 93 corresponds to forward gear set pairs for fifth and sixth gears; guide plate track 91 corresponds to the reverse gear set.
Referring to
Referring also to
Referring again to
A track block extension 130 is integrally formed on the gate 80 opposite the cam track 86. A twelve volt gate control solenoid 120 is threaded into housing 18 opposite the detent mechanism 88. The solenoid includes a pin 122 that is retractable when power is applied to the solenoid, as is well known in the art. A spring 124 forces the pin 122 to its fully extended position as shown in
The track block 130 includes a blocking surface 132 for selective engagement with the solenoid pin 122. The solenoid pin 122 and blocking surface 132 are oriented such that the selector finger 80 cannot be rotated to the first and second gear set track 97 unless the pin 122 is retracted, that is, unless power is applied to the solenoid. The blocking extension 130 has an undercut surface 136 adjacent to blocking surface 132. The pin 122 cannot engage the undercut surface 136 when fully extended, thereby permitting free movement of the selector finger among track guide tracks 91, 93, and 95. The solenoid 120 is designed such that the pin 122 has sufficient strength to carry the side load which will be applied by the selector 80 through the blocking surface 132. A twelve volt solenoid can be used, but other sizes and voltages may be used.
In operation of the transmission, the operator must apply power to the solenoid 120 in order to access the first pair of gear sets. The first pair of gear sets includes the first gear set 22, 22′ and the second gear set 24, 24′, which provide the lowest output shaft speed ratios. This pair of gear sets is typically engaged for the initial launch of a vehicle. If the first forward gear set 22, 22′ is engaged, a shift to the second forward gear set 24, 24′ will be possible without powering the solenoid because the solenoid pin 122 will be restricted from extending by slide surface 134 on the track block extension.
When the transmission is shifted from the second forward gear set 24, 24′ to the third forward gear set 32, 32′ or fourth forward gear set 34, 34′, the selector finger 82 will move to gate track 95 with minimal resistance from the solenoid pin 122 as it slides along the slide surface 134. However, when the selector finger 82 reaches the gear set track 95, the blocking surface 132 will have already passed the pin 122, allowing the pin to extend fully under the force of solenoid spring 124.
After the selector finger 82 is moved from the guide track 97, the gate 80 will prevent the transmission operator from returning the selector finger 82 to guide track 97 because the gate 80 will be blocked by the pin 122 engaging the blocking surface 132. Of course, activating the solenoid will retract the pin 122, thereby allowing the selector finger 82 access to the track 97 ultimately access to the associated forward gear sets.
As previously explained, reverse gear set 52 can be clutched to the output shaft 18 through the output clutch 56. To position the shift lever 60 so that the gate control 80 is in the reverse guide track 91 (
Referring to
A collar 146 surrounds the plunger 142. A spring 150 is positioned to react against the collar 146 and the plunger flange 150. The spring 150 biases the collar 148 axially away from the plunger flange 150. When the plunger 140 is in an uninhibited position, the spring 144 will bias the plunger to block the reverse paddle from a position for engaging the reverse gear set. In this configuration, the shift lever 60 easily will be able to overcome the force of spring 144 to move the plunger from the blocking position to allow access the reverse shift rail 110.
A reverse inhibitor solenoid 160 is threaded into the housing 18. Reverse inhibitor solenoid 160 has an extendible pin 162. Reverse inhibitor solenoid 160 is a twelve volt solenoid identical to the gate control solenoid 120; however, the two solenoids do not have to be identical. The pin 162 is retractable when power is applied to the solenoid 160. A solenoid spring 164 forces the pin 162 to its fully extended position as shown in
The intent of this design is that the spring force 148 will be sufficient to prevent an unintentional shift engaging the reverse gear set, but not an absolute restriction. For safety reasons, it is preferred that the transmission operator be capable of engaging the reverse gear set manually if this is truly intended by the operator, but such intention must be demonstrated by overcoming the force of spring 148. The reverse inhibitor mechanism merely inhibits engagement of the reverse gear set, but does not absolutely prevent engagement.
The gate control solenoid 120 and reverse lockout solenoid 160 may be controlled simultaneously. For example, a switch may be used by a vehicle operator to momentary engage both solenoids simultaneously, thereby allowing engagement of the first pair of gear sets as well as the reverse gear set. The solenoids 102 and 160 are identical, but solenoids of different voltages or types may be used provided the controller 170 is adapted accordingly. Solenoids are commonly known and used and are readily available, such as Fema Corp. solenoid 51160.
Referring to
This invention relates is particularly applicable to transmissions for completion or racing vehicles. The gate 80 limits the ability of a vehicle driver to downshift into the lower gear ratios without activating solenoid 120 which controls the blocking mechanism 80. As such, the shift gate control between the first and second gear ratios is referred to a competition gate. The momentary release switch moves the solenoid pin 122 to its retracted position for a relatively short period of time, thereby allowing a driver to manually override the downshift limiting structure in a quick and easy manner for a relatively short period of time.
The descriptions of specific embodiments of the invention herein are intended to be illustrative and not restrictive. The invention may be practiced otherwise than as specifically explained and illustrated without departing from its spirit or scope as defined by the appended claims.
This application claims the benefit of U.S. Provisional Application No. 61/900,950 filed Nov. 6, 2013, the disclosure of which is incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
61900950 | Nov 2013 | US |