This application claims priority to German Patent Application No. 102013021963.9 filed Dec. 20, 2013, which is incorporated herein by reference in its entirety.
The present disclosure relates to a manual shift transmission, in particular a manual shift transmission with double clutch.
Manual shift transmissions include multiple pairs of gears meshing with one another. At least one gear of each pair is formed as a loose gear, which can be coupled to a shaft carrying it in a positively joined manner with the help of a gear shift sleeve in order to establish a torque flow between input and output of the transmission via the gear pair concerned. In order to be able to realize multiple gears in a manual shift transmission, multiple gear pairs and typically also multiple gear shift sleeves are required which have to be moveable independently of one another. The actuators required for driving the movements of the various gear shift sleeves occupy installation space, which renders the transmission as a whole bulky.
US2008/0134819A1 proposes to control the movement of two gear shift sleeves mounted on a same shaft with the aid of a gear shift drum. On its circumference the gear shift drum carries two slotted control links, which interact with a gear shift follower. In each case the gear shift followers act on one of the gear shift sleeves. The pitch of the slotted links relative to the axis of rotation of the drum determines the extent and direction of the movement of the gear shift follower brought about by a rotation of the drum. Different courses of the slotted links make possible different movements of the two gear shift followers assigned to these. Although a drum is able to control the movements of two gear shift sleeves independence of the movements from one another is not achievable since at any point of the drum the possible movements are predetermined in a fixed manner and merely the direction of the rotation can be selected. Since all required combinations of positions of the gear shift sleeves have to be depicted through the course of the cams and the pitch of the cams must not be too large so that no self-locking can occur, the space requirement of this conventional shift control mechanism is also substantial.
In accordance with the present disclosure a manual shift transmission is provided which makes possible the control of gear shift sleeves independently of one another using a space-saving mechanism. In particular, a manual shift transmission having a first shaft and at least one first loose gear carried by the first shaft. A first gear shift sleeve is moveable along the first shaft between a gear position coupling the first loose gear to the shaft and a neutral position allowing a rotation of the loose gear against the first shaft. A first gear shift follower is configured to move the first gear shift sleeve along the first shaft acts on the first gear shift sleeve. A first actuating rod shifts the first gear shift follower in the direction of the shaft and carries a first clutch body, which is adjustable between an active position acting in a recess of the gear shift follower and a passive position sunk into the first actuating rod.
Through the selective coupling ability of the first gear shift follower to the first actuating rod it is possible to create additionally controlling of a further gear shift follower using the first actuating rod without taking along the first gear shift follower in the process, or coupling the first gear shift follower to a second actuating rod, thereby adjusting it without simultaneously enforcing a movement of the first actuating rod. The first gear shift sleeve furthermore can be moved from the neutral position into a gear position coupling a second loose gear to the shaft.
In order to bring about the coupling to the first gear shift follower or the decoupling from the same, the first actuating rod can include a sleeve and a control rod that is moveable in the sleeve. In the passive position the clutch body is received in a passage of the sleeve and a recess of the control rod, and in active position the recess of the control rod is offset against the passage in order to drive the clutch body out of the actuating rod and into engagement with the gear shift follower.
When the control rod is rotatable about a longitudinal axis of the actuating rod between the active and the passive position, this simplifies the control of the shifting movement of the actuating rod while maintaining the active or passive position of the clutch body.
When the recess in shifting direction of the actuating rod is elongated and its extension in the shifting direction is at least equal to the freedom of movement of the actuating rod, the control rod can remain unmoved upon an axial shifting of the sleeve. By moving in the recess the clutch body maintains the passive position. For this reason, the gear shift sleeve, through an axial movement of the actuating rod, can be shifted out of its neutral position into the gear position or even from a gear position into the other without it being necessary to also move the control rod with it.
According to a first further development, the manual shift transmission includes a third loose gear and a second gear shift sleeve, which is moveable along the first shaft or a second shaft between a gear position coupling the third loose gear to this shaft and a neutral position allowing a rotation of the third loose gear against the shaft. A second gear shift follower is configured to move the second gear shift sleeve along the shaft acts on the second gear shift sleeve. The first actuating rod carries a second clutch body, which is adjustable between an active position engaging in a recess of the second shifting fork and a passive position sunk into the first actuating rod. Accordingly, the first actuating rod, depending on which of its clutch bodies is in the active position, can control the first or the second gear shift sleeve.
When the first shifting rod, as mentioned above, includes a sleeve and a control rod which is moveable in the sleeve, the control rod can include a recess which in the passive position of the second clutch body together with a second passage of the sleeve receives the second clutch body.
In the simplest case, this recess is identical to the abovementioned recess for receiving the first clutch body and, depending on orientation of the control rod, receives the first or the second clutch body. In order to make possible an axial movement of the actuating rod without simultaneously driving a gear shift follower, a position of the control rod can be provided in which the clutch bodies jointly take up the passive position.
According to another development, the manual shift transmission includes a second actuating rod which can be shifted for shifting the first gear shift follower in the direction of the shaft and which carries a third clutch body, which is adjustable between an active position engaging in a recess of the first gear shift follower and a passive position sunk into the second actuating rod. Such a further development is practical, above all, in the case of a double clutch transmission in order to be able to optionally couple the movement of the first gear shift follower by means of the first actuating rod to a first friction clutch or by means of the second actuating rod to a second friction clutch.
In the case of this manual shift transmission, both actuating rods, as mentioned above, can each include a sleeve and a control rod that is moveable in the sleeve. When the control rods of the first and of the second control rod are connected to one another, only a single common drive is needed for both. The control rods can be unitarily connected; in the simplest case, these are sections of a single, straight rod.
In order to drive the movement of the first actuating rod, a slotted link can be provided which is rotatable about the first actuating rod and interacts with a cam of the first actuating rod in order to couple a rotation of the slotted link and a shifting of the actuating rod to one another. For shifting the actuating rod, the slotted link should have at least one section running on a helical path. In particular, such a section running on a helical path can interact with the cam when the gear shift sleeve is located between the neutral position and the gear position.
A position of the cam, in which the gear shift sleeve is in the neutral position, can lie in the middle on the section running on the helical path. The rotation of the slotted link then makes possible shifting the gear shift sleeve out of the neutral position into two gear positions located opposite one another.
Alternatively, the neutral position of the sleeve can also correspond to a position of the cam at an end of the section running on the helical path; a slotted link section following this end running in circumferential direction allows a rotation of the slotted link which leaves the gear shift sleeve in the neutral position.
In a section of the slotted link running in circumferential direction, the cam can also be located when the gear shift sleeve take up the gear position. On the one hand, this reduces the requirements in terms of the precision of the control of a rotation of the slotted link since the gear position is exactly reached even in particular when the rotation of the slotted link is not exactly controlled while the section running in circumferential direction on the other hand allows a drive of the slotted link to continue even after the gear position has been reached. Accordingly, a single actuator can drive both the rotation of the slotted link as well as, when the gear shift sleeve is in the gear position, an opening and closing movement of a friction clutch.
The present disclosure will hereinafter be described in conjunction with the following drawing figures, wherein like numerals denote like elements.
The following detailed description is merely exemplary in nature and is not intended to limit the present disclosure or the application and uses of the present disclosure. Furthermore, there is no intention to be bound by any theory presented in the preceding background or the following detailed description.
Starting out from a neutral position, the groove of the ring 12 runs in a first direction of rotation in circumferential direction so that upon rotation of the gear 13 in this first direction following the leaving of the abovementioned angle interval the friction clutch 8 and 9 respectively closes without the ring 12 and the gear shift sleeve 10 or 11 controlled by said ring 12 moving axially. In the opposite second direction of rotation, the groove initially runs helically so that through a rotation of the ring 12 out of the neutral position in this second direction the gear shift sleeve 10 and 11 respectively is axially adjusted. In a manner known from conventional locking synchronizing devices the gear shift sleeve 10 and 11 respectively in the process initially strikes against a synchronizing ring 21, bringing the latter into frictional contact with a gear wheel 22 and 23 respectively, in order to, when the latter is synchronized with the hollow shaft 2 and 3 respectively, engage in a gear shift toothing 24 of the gear wheel 22, 23 thus coupling it to the hollow shaft 2 and 3 respectively in a rotationally fixed manner. When the gear shift sleeve 10 and 11 respectively has engaged in the gear shift toothing 24, the pin reaches a further section of the groove running in circumferential direction so that the gear shift sleeve 10 and 11 respectively is no longer shifted further when the balls 15 reach the ascending section of the ramp 16 and start to deflect the plates 19.
The transmission has two auxiliary shafts 25, 26. The auxiliary shaft 25 carries a fixed gear 27, which meshes with the gear wheel 22, a fixed wheel 28, which meshes with the gear wheel 23, a loose wheel 29, which meshes with the gear 5, a loose wheel 30, which meshes with the gear 7, a gear shift sleeve 31, which can be shifted out of its neutral position shown in
A control mechanism 37 is shown in
Each sleeve 41 carries a cam 44, which interacts with a slotted link 46 which here is formed as a groove of a gear 45 that is rotatable about the sleeve 41. Each gear 45 meshes directly or indirectly with one of the gears 13 and with a worm screw 48 driven by one of the actuators 47. The slotted links 46—in the same manner as the grooves of the rings 12 which are not shown in
A first gear shift follower 52 has a passage 53 that is coaxial to the longitudinal axis in which the actuating rods 38 act from opposite directions and in which the ends of their sleeves 41 are located opposite one another. In the passage 53, two radial recesses 54, 55 are formed.
In the orientation of the control rods 43 shown in
A second gear shift follower 58 engages about the control rods 38, 39 on both sides of the gear shift follower 52 and is likewise provided with recesses 59, 60. A ball 61, which engages in one of the passages 42 of the left actuating rod 38, couples the gear shift follower 58 and, via a shifting fork 62 carried by it, the gear shift sleeve 31 in translation to the actuating rod 38.
Further balls 63, 64 are located opposite the recesses 54, 60, but do not engage in these since they are held through magnetic force in axially elongated recesses 65 of the control rods 43 without protruding over the sleeves 41.
In the representation of
The gear shift sleeve 31 and the coupling of the loose wheel 29 to the auxiliary shaft 25 brought about by it are not shown in
Together with the left gear 45, the left gear 13 is also rotated out of its neutral position, however not yet so far as for axial displacement of the balls 15 captive in the gear 13 to occur. The friction clutch 8 therefore continues to be open; although the gear shift sleeve 31 is engaged on the loose wheel 29 in a non-positively joined manner, no torque is transmitted yet.
Through a further rotation of the left actuator 47, the cam 44 as shown in
In order to shift into the second gear, the right actuator 47 is put in motion. It rotates the right gear 45, so that the cam 44 of the actuating rod 39 moves through the section 49 of the slotted link 46. Since the section 49 runs in circumferential direction, the actuating rod 39 is not moved by the rotation. In the position shown in
While the right gear 45 is rotated further beyond the position shown in
When the left gear 45, as shown in
In
Renewed forward rotation of the left gear 45, during which the cam 44, as shown in
In order to engage the third gear, the right gear 45, as shown in
In
In
In order to engage the fourth gear, the friction clutch 9 has to be closed and the friction clutch 8 opened; this takes place in turn by rotating the gears 45, 13 coupled to one another on the left and right side of the transmission so that, as shown in
In
In
In
In order to engage the sixth gear, the control rods 43 are initially rotated again about the longitudinal axis 40 so that the ball 56 engages on the gear shift follower 52. Following this, by rotating the right gear 45 until the cam 44 reaches the stop of the section 50, with simultaneous opening of the friction clutch 8, the state shown in
This gear shift sleeve 70 can, for example as shown in
While at least one exemplary embodiment has been presented in the foregoing detailed description, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment is only an example, and are not intended to limit the scope, applicability, or configuration of the present disclosure in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing an exemplary embodiment, it being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope of the present disclosure as set forth in the appended claims and their legal equivalents.
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10 2013 021 963 | Dec 2013 | DE | national |
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DPMA, German Search report dated Sep. 23, 2014 for DE 10 2013 021 963.9. |
Number | Date | Country | |
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20150176707 A1 | Jun 2015 | US |