The present invention relates to the building industry and, in particular, it relates to a manual tool for application of a tile laying device and similar articles on a surface to coat.
As well known, the laying steps of tiles, bricks, and boards of different material on a surface to coat provides a critical step, so called “levelling”, during which a operator arranges the tiles so that the visible surfaces are at a same level.
To assist the operator during this critical and essential phase of the laying steps, suitable clip devices can be used as described below with reference to Figs. from 1 to 4.
In particular, as shown in
First and second portions 110 and 120 are movable relative to each other between a first position, in which they are arranged at a distance d larger than the thickness s of tiles 150a and 150b (
Clip device 100 is then left at this configuration until a glue layer 250 dries, which is laid between surface 200 and tiles 150. Then, device 100 is removed tearing band member 160. Then, a filler, or different material for the building industry, is applied to fill the slits between tiles 150a and 150b. The use of clip device 100, as above described, assists and speeds up the correct arrangement of tiles 150 on surface 200 and avoids the use of levelling tools and similar articles.
A first example of a similar tile laying device is disclosed in WO2009022359.
Another example of a clip tile laying device is disclosed in WO9214012.
Devices 100 are applied and removed manually by the operator, or, like the case disclosed in WO9214012, they are applied manually and removed by a sudden hit, once hardened the glue arranged between the surface to coat and the tile. Therefore, even if assisting the laying steps of tiles with respect to traditional techniques, device 100 causes, in any case, hard work by the operator, for both the force that in any case has to be applied to pull band member 160 during the two main phases, and for the number of times that the above actions have to be repeated for completing the coating of a surface.
Also the use of manual pulling instruments, such as clamps and similar articles, for example of the type described in GB2060467, even if assisting in part the operator when applying the force on band member 160, has some drawbacks.
In particular, the use of a gripper has the risk that band member 160 can break at the gripping point, instead of breaking at first portion 110. Therefore, band member 160 may remain broken and visible within the slits 155 between tiles 150, affecting the step of application of filler, or similar material.
It is then a feature of the present invention to provide a manual tool for application of a tile laying device and similar articles on a surface to coat that is adapted to overcome the difficulties of the prior art.
It is, also, a feature of the present invention to provide such a manual tool that is structurally easy and cost effective.
It is, furthermore, a feature of the present invention to provide such a manual tool that is light and not much cumbersome.
It is, a further feature of the present invention to provide such a manual tool to assist and speed up the step of applying the clip devices for laying tiles.
These and other features are accomplished with one exemplary manual tool for application of a tile laying device and similar articles on a surface to coat, said tiles having a predetermined thickness, said tile laying device comprising:
Advantageously, the manual tool comprises a hollow body having said handgrip, working head and said opening made in said working head. In particular, the band member is inserted/extracted into/away from the hollow body through the above described opening.
In particular, the tensioning means can house in said hollow body.
Advantageously, the tensioning means besides having a tension T1 on the strap, is adapted to apply an additional tension T2 on it, with T2>T1, said additional tension T2 suitable for causing the disengagement of the band member from the tile laying device.
Advantageously, the tensioning means comprises a lock means that is adapted to move from a releasing position, in which it releases the band member, to a locking position, in which it locks the band member and applies on it tension T1, or tension T2, with T2>T1.
In particular, when the lock means is in the locking position, the band member is subject to a tension T1, or to a tension T2.
Advantageously, the tensioning means comprises an actuating means that is adapted to bring the lock means from the actual releasing position to the locking position.
In particular, the actuating means is adapted to bring the lock means from the actual releasing position, in which it contacts an abutment surface opposite to the support surface, to the locking position, in which the lock means is distanced from the abutment surface.
Advantageously, the movement of the lock means from the actual releasing position to the locking position is biased by resilient means. In particular, the resilient means is adapted to return the lock means by locking position to the releasing position.
In a possible exemplary embodiment, the actuating means is adapted to rotate the lock means from the actual releasing position to the locking position.
In particular, the above described rotation from the actual releasing position to the locking position is biased by resilient means.
In an exemplary embodiment, the actuating means is adapted to translate the lock means from the actual releasing position to the locking position.
In particular, the above described step of translating the lock means from the actual releasing position to the locking position is biased by resilient means.
In particular, the lock means can comprise:
Advantageously, the resilient means is configured such that in a rest position it forces a shoulder portion of the lock member against a contrast surface maintaining it at a distance from the abutment surface.
In a possible embodiment, the abutment surface and the lock member are mounted on the actuating means.
Advantageously, the lock member is pivotally connected to one end portion of the actuating means and the abutment surface is integral to a same end portion of the actuating means.
In particular, the end portion has a cross section comprising a plurality of rectilinear segments arranged in order to form substantially a “C”, said abutment surface being coincident to one of said rectilinear segments.
Preferably, the lock member has a toothed profile at the surface oriented towards the abutment surface.
In particular, the toothed profile of the lock member has a plurality of teeth having an angle of incidence set between 5° and 120°.
In particular, the actuating means comprises:
Advantageously, the lock member is associated with a torsion spring. In particular, the torsion spring is adapted to apply a resilient torque on the lock member up to bringing it to the locking position. More precisely, in a rest position the resilient means applies on the translating element a resilient force larger than the resilient force of the torsion spring such that they force the lock member against the abutment surface maintaining it in the releasing position, in which it is possible to put the band member between the lock member and the abutment surface. In the operative configuration, instead, the user acts on the actuating lever exceeding the resilient force of the resilient means, causing the withdrawal of the translating element with respect to the support surface and the subsequent movement of the lock member from the actual releasing position to the locking position by the torsion spring. When the actuating lever is released, the resilient means forces again the lock member against the hollow abutment surface bringing it back to the releasing position, in which the band member is not subject to any tension and it is therefore possible to extract it from the hollow containing body through the opening of the working head.
In particular, the resilient means can apply a resilient force oriented along a pushing direction parallel to the sliding direction.
Alternatively, the resilient means can apply a resilient force oriented along a pushing direction at a predetermined angle with respect to the sliding direction.
Advantageously, the opening through which the band member is inserted into the working head comprises a first portion that is located at the support surface and a second portion that is located at a side face of the working head.
Advantageously, furthermore, an adjustment means is provided for adjusting the resilient force, i.e. the load, of said resilient means.
Advantageously, the adjustment means is adapted to set a predetermined load of the resilient means. In particular, the adjustment means is adapted to set a predetermined resilient force, or load, among a plurality of selected resilient forces. More in detail, the adjustment means is adapted to set a larger load when the tensioning means applies the above described tension T1 on the band member and a lighter load when the tensioning means applies the above described tension T2 on the strap.
In particular, the translating element can be slidingly mounted between a couple of guides arranged at opposite sides with respect to the translating element.
Advantageously, each guide comprises a plurality of projections oriented towards the recess of the hollow containing body. Preferably, between each plurality of projections and the translating element a metal sheet can be located, for example of bronze, that is adapted to reduce the friction during the sliding movement of the translating element.
Advantageously, the resilient means has a plurality of coils. More in detail, the resilient means comprises an adjustable pitch of the coils. In particular, the resilient means comprises at least one first part having coils with a first pitch P1 and at least one second part having coils with a second pitch P2, with P2>P1.
Advantageously, the translating element has a profiled shape comprising:
Advantageously, is provided a partition wall arranged between the lock member and the guide of the translating element. More in detail, the presence of the partition wall avoids that dust and debris of various nature can penetrate in the mechanical parts of the tool jeopardizing the correct operation.
In particular, the actuating lever is pivotally connected to the manual tool, or to the hollow containing body if the latter is provided, in a first point with respect to which it can rotate and engages with the translating element at a second point, the rotation of said actuating lever about said first point causing the translating element to slide along said sliding direction.
Advantageously, the resilient means is arranged according to a guide that is adapted to avoid undesired lateral movements.
In particular, a means can be provided for stopping the translating element to slide at a predetermined distance from the support surface. More in detail, the distance at which the translating element is stopped from sliding corresponds to the stroke of the translating element for bringing the first and the second portion of the device from the first to the second position.
In particular, the translating element and the resilient means have mutual engagement means.
Advantageously, the mutual engagement means comprises a connecting element that is adapted to be arranged between the mutual engagement means and the translating element, said connecting element having a first engagement means for engaging it with said resilient means and a second engagement means for engaging it with said translating element.
For example, the second engagement means of the connecting element can comprise a recess on the edge oriented towards the translating element, said recess adapted to engage with a corresponding projection made on the edge of the translating element oriented towards the connecting element.
In an exemplary embodiment of the invention, the actuating means comprises a first and a second jaw having respective handgrip portions and pivotally connected to each other.
In particular, the first and the second jaws are adapted to rotate with respect to a rotation point, or pivot point, biased by resilient means, for example a torsion spring, for moving from a rest configuration, in which the handgrip portions are at a distance from each other and the band member that is put in the opening is not subject to any traction force, and a tension configuration, in which the handgrip portions are close to each other to each other and the band member that is put in the opening is subject to a traction force.
Advantageously, the lock means is in said releasing position when said handgrip portions of said first and of said second jaws are at a distance from each other and is in a locking position when said handgrip portions of said first and of said second jaws are close to each other to each other.
Advantageously, the lock member and the abutment surface are integral to the first jaw, whereas the support surface is integral to the second jaw. Therefore, by rotating the jaws about the pivot point the lock member moves away from the support surface and then it moves from the releasing position to the locking position.
In particular, a first torsion spring is provided that is adapted to oppose to the movement of the handgrip portions of the first and of the second jaws from the distant position to the approached position and a second torsion spring is provided associated with the lock member up to bringing it to the locking position. More precisely, in a rest position the first torsion spring produces on the jaws a resilient force larger than that of the second torsion spring on the lock member. When, instead, the user locks the first and the second jaws exceeding the resilient force of the first torsion spring the handgrip portions of the first and of the second jaws approach each other and the lock member is brought away from the abutment surface. This allows second torsion spring to bring the lock member from the actual releasing position back to the locking position.
According to another aspect of the invention, a method for application of a tile laying device and similar articles on a surface to coat, said method comprising the steps of:
The invention will be made clearer with the following description of an exemplary embodiment thereof, exemplifying but not limitative, with reference to the attached drawings in which:
With reference to
When removing device 100, instead, tensioning means 50 apply on band member 160 a predetermined additional tension T2 that causes it to break from portion 120 and, then to turn into a disengaged configuration (
In particular, tensioning means 50 comprises a lock means that is adapted to move from a releasing position, in which it is possible to put band member 160 into working head 15 through opening 20, to a locking position, in which the lock means applies to band member 160 tension T1, or tension T2.
The lock means can, for example, comprise a lock member 30 that operates in combination with an abutment surface 35 to tension band member 160. More precisely, lock member 30, at a surface 30a that is oriented towards abutment surface 35, has a toothed profile comprising a plurality of sharp teeth and is movable with respect to abutment surface 35 between a releasing position, in which it is possible to arrange band member 160 (
In an exemplary embodiment shown in
More precisely, translating element 70 is slidingly mounted between a couple of guides 91a and 91b, which are arranged at opposite sides with respect to it and comprising, each, a corresponding plurality of projections 92a and 92b facing each other. In an advantageous exemplary embodiment, between each plurality of projections 92a, 92b and translating element 70 a metal sheet 93a and 93b is arranged, for example of phosphorous bronze, in order to reduce the friction during the movement of translating element 70. This comprises, in particular, a head portion 71, to which lock member 30 is hinged, a tail portion 72 to which actuating lever 25 engages, and operatively connected to resilient means 80, and a connection portion 73.
In particular, resilient means 80 applies a resilient force oriented in order to oppose to the movement of translating element 70 from the actual advanced position (
As diagrammatically shown in
More in detail, in the starting rest configuration, the resilient force of resilient means 80 on translating element 70 is larger than the resilient force of the torsion spring on lock member 30. Therefore, in this configuration, translating element 70 is in an advanced position and lock member 30, to it hinged, is forced against a inner wall 11 of hollow containing body 10, in order to bring it in the releasing position, in which it is at a distance from abutment surface 35.
When acting on operation lever 25 in a way that exceeds the resilient force of resilient means 80, the user causes the withdrawal of translating element 70 up to the position shown in
Then, the actuating lever 35 is released and resilient means 80 force again lock member 30 against the inner wall 11 of hollow body 10, bringing it back to the releasing position and freeing, this way, band member 160 that can, then be freely extracted through opening 20.
Clip device 100 is then kept in the tile levelling configuration until a glue layer 250 dries, which was spread between surface 200 and tiles 150a and 150b. Clip device 100 is removed as described hereafter. More in detail, band member 160 is put again in hollow containing body 10 through opening 20 and subject by tensioning means 50 to a tension T2 with T2>T1 up to cause the break of band member 160 from portion 110. This condition is obtained exceeding the resilient force of the spring 80 up to cause a withdrawal of translating element 70 for a length Δc2 back from the advanced position (
Tool 1 applies, therefore, tile laying device 100 in two steps, a first step, in which band member 160 is subject to a tension T1 for causing the movement of device 100 to the second position, and a second step in which band member 160 is subject to an additional tension T2, with T2>T1 for causing it to break from first portion 110. As shown in
To assist the laying steps, as above described, tool 1 may have a means 40 for adjusting the load of resilient means 80.
The means 40 for adjusting the load of resilient means 80 can, for example, comprise a push button 41 operatively connected to an actuating pin 42 for causing it to move along a working direction 140. Actuating pin 42 is associated with a ring element 43 that causes it to stop in a predetermined position and engages at one end with resilient means 80. More precisely, the sliding motion of actuating pin 42 along working direction 140 towards resilient means 80 causes the compression of the latter, whereas the sliding motion of pin 40 in the opposite direction reduces the compression of resilient means 80.
Advantageously, before starting the first tensioning step it is possible to act on push button 41 for compressing resilient means 80 up to bringing it to a length l1 in which it is compressed like Δl1 with respect to the length at rest l0 (
During the second tensioning step, the user, instead, has to apply an energetic action on actuating lever 25 for causing the break of band member 160 from first portion 110. Therefore, it is preferred, in this case, to decrease the compression of resilient means 80 so that it starts to apply a high resistance only after translating element 70 has moved for a predetermined stroke. Therefore, before starting the second tensioning step, it is preferable to act on push button 41 and to release the preloading force. This way, the length of resilient means 80 is increased with respect to the previous case, for example up to bringing it to the rest length (
In an exemplary embodiment shown in
Even if, in
In a further exemplary embodiment, as shown in
In the exemplary embodiment shown in
Lock member 30 and abutment surface 35 are integral to jaw 201, whereas support surface 33 is integral to jaw 202. The rotation of jaws 201 and 202 about pivot point 101 causes, then, lock member 30 to move away from support surface 33 and therefore its rotation about pin 31 for the presence of a torsion spring 34. This is adapted to bring lock member 30 against abutment surface 35. Therefore, the rotation of jaws 201 and 202 about pivot point 101, which brings handgrip portions 261 and 262 from a distant position to an approached position to each other, causes the movement of lock member 30 from the actual releasing position, at a distance from abutment surface 35 (
The foregoing description of a specific embodiment will so fully reveal the invention according to the conceptual point of view, so that others, by applying current knowledge, will be able to modify and/or adapt for various applications such an embodiment without further research and without parting from the invention, and it is therefore to be understood that such adaptations and modifications will have to be considered as equivalent to the specific embodiment. The means and the materials to realise the different functions described herein could have a different nature without, for this reason, departing from the field of the invention. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation.
Number | Date | Country | Kind |
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PI2009A000098 | Jul 2009 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB10/01902 | 8/2/2010 | WO | 00 | 2/27/2012 |