The subject disclosure generally pertains to restraining vehicles at loading docks and more specifically to manually operated wheel chocks.
When a truck, trailer or some other vehicle is parked at a loading dock, often a vehicle restraint is used to keep the truck from inadvertently moving away from an elevated platform of the dock. Preventing the vehicle from inadvertently moving forward allows a forklift truck to safely drive between the dock platform and the truck for the purpose of loading or unloading the cargo inside the truck.
A variety of vehicle restraints are available that can be installed at a loading dock. For example, a vehicle restraint can include an ICC-style restraint that engages a truck's RIG (Rear Impact Guard), also known as an ICC bar. An ICC bar is a beam that extends horizontally across the rear of a truck, just below the truck bed. Its primary purpose is to prevent an automobile from under-riding the truck in a rear-end collision. However, not all trucks have an ICC bar that can be readily engaged by an ICC-style restraint. Moreover, ICC bars are not prevalent outside the United States, so in those cases a wheel restraint can be used for blocking one or more of the truck's wheels
In general, the most common wheel restraint is simply a wheel chock that wedges between the driveway and the underside of the wheel. However, wheel chocks often slip out of position on driveways that are slippery due to oil, rain, ice, sand, gravel, or dirt. Moreover, wheel chocks usually are loose items that do not permanently attach to the loading dock area, so they often get misplaced.
Another wheel restraint system includes a wheel chock that is coupled to the loading dock by way of an articulated arm. The wheel chock of this restraint system can be placed in mating engagement with a serrated base plate that is anchored to the driveway.
However, such wheel restraint systems include a counterweight spring on the arm that tends to prevent the wheel chock from resting its full weight upon the base plate. Also, the length to which the arm must extend to reach the wheel can adversely affect the angular relationship (about a vertical axis) between the mating surfaces of the chock and base plate. An example of such wheel restraint system is described in U.S. Pat. No. 7,032,720.
Another system includes a wheel chock that is deployed in a two-step process. The chock is, first, manually positioned along a track and is, then, held in place by subsequently inserting a pin that locks the wheel chock to the track. This two-step process may be undesirable. Such an example system is described in U.S. Pat. No. 6,092,970.
Other known wheel restrain systems include automatic or powered wheel chocks. However, wheel restraint systems having automatic or powered wheel chocks often have complicated mechanisms that can be expensive to produce and maintain. One known wheel restraint system includes a powered device that during deployment drags a wheel chock across a driveway, which might abrasively wear the underside of chock and/or the top surface of the driveway. Such a chock might also catch on driveway irregularities. Known wheel restraint systems having automatic or powered wheel chocks are described in U.S. Pat. Nos. 3,305,049; 5,927,928; 5,709,518 and 5,249,905.
Additionally or alternatively, some automatic wheel chocks extend below the surface of the driveway and create cavities or pockets in which dirt, water runoff, and even ice can accumulate. Furthermore, restraints that extend below the surface of the driveway or approach may be difficult and expensive to install because modification of the driveway or approach is required.
In some cases, the restraint system includes a driveway-mounted track that needs to be sufficiently strong to support the weight of a heavy truck or trailer, which may add cost and complexity to the restraint system.
Furthermore, some facilities require an operator to be on the driveway or approach in the area of a loading dock to verify that a vehicle restraint has been placed. If an operator must be in the area, then it may be cost and time effective to have that operator position the vehicle restraint, which may make expensive, automatic restraints less desirable options.
So that the position of wheel chock 18 can be adjusted or aligned with respect to the location of wheel 12, chock 18 is attached to a track follower 20 that can travel along a track 22 that is mounted to a driveway 24 of dock 16. A set of rollers 26 or slide blocks can help facilitate the translation or movement of track follower 20.
To help manually move wheel chock 18 between its retracted and operative positions, a lever 28 is pivotally coupled to track follower 20 via a pin 30 and coupled to a rod 32 via a pin 34 and a slot 36. Rod 32 extends from wheel chock 18 and can slide in and out through a hole 38 defined in a guide plate 40. The guide plate 40 rigidly extends from track follower 20. Manually tilting lever 28 from its position shown in
Wheel restraint 10 also includes a locking feature 44 so that once wheel chock 18 is properly positioned somewhat adjacent to but more forward than wheel 12, locking feature 44 automatically restrains track follower 20 to track 22 as wheel chock 18 is manually moved from its retracted to operative position. While the mechanics of the locking feature may vary, locking feature 44 basically moves between an engaged position (
In some examples, locking feature 44 is a tab 46 extending from the lower end of lever 28. However, in other examples, the locking feature can include features such as, but not limited to, a tooth, protrusion, pin, hole, slot, or any other member that can engage a complementary mating feature. For the example of
A typical sequence of operation of system 10 could be as follows: 1) wheel chock 18 is retracted and positioned at some arbitrary or stored location along track 22 (e.g.,
To later release vehicle 14 from the vehicle restraint 10, lever 28 is manually moved from its position of
When wheel chock 18 is in the operative position, chock 18 exerts a force 54 against wheel 12, as shown in
Protecting system 10 from excess forces while avoiding frictional drag can be accomplished by various ways. The outer diameter of rollers 26, for example, could be undersized relative to the vertical clearance provided within track 22, as shown in
In yet other examples, transmitting at least a portion force 54 directly to driveway 24 when chock 18 is in its operative position, while avoiding frictional drag when chock 18 is retracted, can be accomplished by countless other ways involving part clearances, component flexibility, spring actuated rollers, spring actuated chock, etc.
Another example wheel restraint system 60, shown in
In the operative position of
A vertical slide mechanism 76 (
Additionally, locking feature 68 automatically engages catches 72 as wheel chock 66 is manually moved from its retracted position of
In the illustrated example, an upper edge 88 of chock 66 engages a front surface of wheel 12, it is also possible to have a reversed arrangement where instead the front surface of wheel 12 engages an inclined surface 90 of chock 66.
In another example, shown in
Another wheel restraint system 92, shown in
To restrain wheel chock 98 at its retracted or operative positions, a tube 106 can be attached to chock 98, and associated alignment holes 108 and 110 can be added to track follower 96. A removable pin (not shown) can be selectively inserted into hole 108 or 110 such that the pin extends into tube 106 to hold chock 98 at its retracted or operative positions. Additionally or alternatively, spring loaded ball plungers could be installed at holes 108 and 110, and tube 106 could provide a detent into which the plungers could extend. Conversely, a spring loaded ball plunger could be installed within tube 106, and holes 108 and 110 could then serve as detents for the plunger.
While the examples described above and in the following sections are each unique, they also have certain structural similarities. The example wheel restraints include a track structure that is affixed to the driveway (or approach) and/or the loading dock face. The track structure is generally associated with a latching, or locking, device, a portion of which is typically affixed directly to the track structure. Finally, the examples illustrated herein include a chock, or an arm, (the structural member that actually engages the vehicle) that is coupled to the track (often via a track follower) such that the chock, or arm, can translate along the track until it is desired to have the latching device “lock” or engage the chock, or arm, in place relative to the track. In many instances, the act of moving the chock, or arm, from a release position to a blocking position includes translating the chock, or arm, along the track and rotating the chock, or arm, about the track.
When vehicle 216 has backed into dock 218, operation of restraint 210 might begin with arm 212 hanging pendant in a stored position, as shown in
To maintain arm 212 (e.g., raised) in the blocking position, track follower 222 includes a retractable locking pin 228 that can engage a locking strip 230 on an outer periphery 232 of track 226. Referring to
Wheel restraint 210 includes a latching device to prevent wheel 214 from simply pushing extended arm 212 along track 226, wherein the latching device includes a series of protrusions or keys 248 (or at least one protrusion or key 248) disposed on the inner periphery 238 of track follower 222 and a plurality of detents or teeth 250 on outer periphery 232 of track 226. When arm 212 is extended in the blocking position (
To return arm 212 from its blocking position of
To facilitate smooth rotation and/or translation of track follower 222 relative to track 226, a series of guide strips 256 can be installed on outer periphery 232 of track 226.
Track 226 can be firmly anchored to a driveway 258 and/or dock face 220 of dock 218 to resist forces exerted by wheel 214 against arm 212 when arm 212 is in the blocking position. Wheel restraint 210 must be strong enough to withstand forces exerted by wheel 214, and transmit those forces through arm 212, track follower 222, and track 226 to driveway 258 and/or dock face 220, without causing damage to or permanent deformation to any of the components. In this example, track 226 has a generally cylindrical cross-section. However, in other examples, track 226 may include other suitable cross-sectional shapes.
In this example, track follower 222 completely encircles track 226 such that track follower 222 (and by extension, arm 212) cannot be removed from track 226 without causing permanent damage to track 226 or track follower 222. This relationship helps prevent theft of the chocking mechanism (e.g., track follower 222 and arm 212) and also helps ensure that operators can quickly and easily find the chocking mechanism (i.e., track follower 222 and arm 212 will also be on track 226, which is affixed to driveway 258 and/or dock face 220).
When arm 212′ is in the generally upright release position of
To move restraint 260 to the blocking position, a dockworker manually rotates arm 212′ counterclockwise 270, as shown in
Also, as arm 212′ rotates between its release position of
In this example, arm 212′, track follower 222, and track 226 may be less substantial, as a portion of the forces exerted onto arm 212′ by wheel 214 is transferred directly to driveway 258 via brace 264, instead of through track follower 222 and track 226. Therefore, it may be possible to construct arm 212′, track follower 222, or track 226 out of a lighter weight and/or less expensive material(s).
To release wheel 214, a dockworker manually rotates arm 212′ from its blocking position of
Track 226′ can be mounted to dock 218 in the same manner as track 226. Lower rail 266 is also anchored to dock 218 and/or to track 226′ with track 226′ and rail 266 being substantially parallel. In this example, rail 266 has a length suitable to accommodate the travel distance of track follower 222′. However, rail 266 may have any suitable length.
In cases where lower rail 266 is not attached or coupled to track 226′, but rather, the lower rail 266 is separate from track 226′, then a visual or audible indicator 282 can be operatively coupled with the example wheel restraint 260 as shown in
The electrical switch created by brace 264 and lower rail 266 could convey electrical current to indicator 282 directly, as schematically illustrated in
Although this configuration offers the benefit of using the structure of the wheel restraint 260 to both provide a signal relating to placement of the chock or arm, and then transmit that signal via electrical current, there are other sensing and signaling means that may be used to indicate when the chock or arm has been properly placed. The sensing means could be mechanical, including limit or contact switches, where any power transmission lines may be protected by track 226 and may extend back to dock face 220.
Alternatively, means of sensing proper placement of a chock or arm may include, for example, the use of a light beam, where a light source is disposed on a first end of track 226 and a light beam receiver is disposed on a second end of track 226. When the chock, or arm, is properly positioned, some portion of the chock, or arm, will “break” or interrupt the path of the light beam, thereby indicating that the chock, or arm, is properly positioned, a condition that may trigger signal 284 to activate indicator 282.
In operation, vehicle 312 backs into a loading dock 314 with arm 306 in a release position, as shown in
When arm 306 is properly aligned relative to wheel 316, a dockworker can manually tilt or rotate arm 306 from its release position of
In this example of wheel restraint 300, as arm 306 moves from its release position to its blocking position, arm 306 follows a combination rotating and translating path illustrated sequentially in
In
As arm 306 moves between the position of
As arm 306 moves between the position of
With arm 306 at the position of
Additionally or alternatively, as shown in
Furthermore, the arm's center of gravity is at a peak elevation when arm 306 it tilted to an intermediate position between the arm's fully blocking position (
Although arm 306 rotates around longitudinal centerline 321 of track 308, the arm's center of rotation does not have to be centerline 321. For the illustrated example, arm 306 may rotate about an axis that is offset (e.g., eccentric) and parallel to centerline 321, and the rotational axis shifts due to the arm's additional translation upon moving between the release and blocking positions. It should be appreciated by those of ordinary skill in the art that the combination rotation/translation of arm 306 can be accomplished by various other mechanisms similar or functionally equivalent to the example mechanism disclosed herein.
Referring to
In the example shown in
Track 402 includes a frame 414 defining a longitudinal centerline 416, a guide member 418 (e.g., a channel) for track follower 406, and a first latching member 420 of a latching device 422. To ease the force needed to manually move track follower 406 along track 402 in a direction generally parallel to centerline 416, track follower 406, in this example, includes a plurality of rollers 424 that roll along guide member 418 and/or other guide surfaces of track 402.
A link 426 defining pivotal axes 428 and 430 pivotally couples shuttle 408 to track follower 406 so that shuttle 408 can move between a home position (
A sequence of operation may begin, as shown in
With track follower 406 aligned in relation to (e.g., in front of) wheel 440, a dockworker can use a shuttle handle 448 to manually pivot shuttle 408 between its home position (
Once shuttle 408 is latched to track 402, barrier 410 can be rotated via barrier handle 449 from its release position of
To release vehicle 438, brace 412 is moved from its bracing position to its non-bracing position, bather 410 is moved from its blocking position to its unblocking position, and shuttle 408 is moved from its deployed position to its home position. Moving shuttle 408 to its home position automatically disengages latching member 420 and latching element 446 of latching device 422, which allows track follower 406 to be stored at some desired location along track 402.
In some examples, a remote sensor 456, such as a photoelectric eye, remotely detects the position of shuttle 408, barrier 410, and/or track follower 406. Sensor 456 could be electrically coupled to one or more visual or audible indicators, including an indicator light 458 responsive to sensor 456 that indicates the operating configuration of vehicle restraint 400.
In the example shown in
Link 426 pivotally couples shuttle 506 to track follower 504 so that shuttle 506 can move between a home position (
With vehicle restraint 500, a sequence of operation may begin, as shown in
With track follower 504 aligned in relation to (e.g., in front of) wheel 440, a dockworker can use shuttle handle 448 to manually pivot shuttle 506 between its home position (
The two pivotal axes 428 and 430 of link 426 enable shuttle 506 to move freely or pivot relative to track follower 504 to allow a bearing surface 524 or wear pad 520 to slide around surface 454 of track 502, from the position of
To release vehicle 438, vehicle restraint 500 is changed from its configuration of
In the example shown in
Track 602 comprises a frame 614 defining a longitudinal centerline 616 and a guide member 618 (e.g., a channel) for track follower 604. To ease the force needed to manually move track follower 604 along track 602 in a direction generally parallel to centerline 616, track follower 604, in this example, includes a plurality of rollers 620 that roll along guide member 618 and/or other guide surfaces of track 602.
In this example, to selectively latch and release track follower 604 with respect to translation along track 602, vehicle restraint 600 also includes a latching device 622 comprising a first latching element 622a and a second latching element 622b. First latching element 622a is attached to track 602 while the second latching element 622b is carried by and travels with track follower 604. A toothed rack extending over a substantial length of track 602 is one example of element 622a, and a pawl or a much shorter but similarly toothed rack segment would be an example of element 622b.
To engage or disengage latching device 622, vehicle restraint 600 includes a latch control mechanism illustratively including a rocker arm 624 and a cam 632 that allows movement of shuttle 606 to guide or control the movement of element 622b into and out of engagement with element 622a. A pin 626 pivotally connects rocker arm 624 to track follower 604. One end 628 of rocker arm 624 acts upon latching element 622b, and an opposite end 630 of rocker arm 624 engages cam 632 that is fixed relative to shuttle 606, so cam 632 and shuttle 606 rotate as a unit. Latching device 622, rocker arm 624, cam 632 and shuttle 606 are configured such that as shuttle 606 rotates between its home position (
A sequence of operation may begin, as shown in
With track follower 604 aligned relative to wheel 440, a dockworker can use shuttle handle 448′ to manually pivot shuttle 606 from its home position (
Once shuttle 606 is latched to track 602, barrier 608 can be rotated via barrier handle 449′, between its release position of
To release vehicle 438, barrier 608 is moved from its blocking position to its unblocking position via bather handle 449′, and shuttle 606 is moved from its deployed position to the home position via shuttle handle 448′. Moving shuttle 606 to its home position automatically disengages elements 622a and 622b of latching device 622, which allows track follower 604 to be stored at some desired location along track 602 (e.g., a stored position).
When operating the example vehicle restraints of
Although the example vehicle restraints have been described and shown at loading docks, the restraints may also be used at any other locations (e.g., in more open areas or yards). For example, when bulk loading tanker trailers, the trailers may be parked in an open area. In such loading operations, it may be desirable to prevent the trailer from moving both forward and rearward to guard against spillage of the material being loaded into the tanker trailer. In these situations, it might be desirable to provide a single track 308 with two individual arms 306 and corresponding two track followers 302, which would allow a single wheel 316 to be restrained between two arms 306, one arm in front of wheel 316 and the other one in back of wheel 316, thereby preventing both forward and rearward movement. Alternatively, if the trailer has at least two rear wheels (“tandem” wheels), a single arm 306 may be placed between the two rear wheels to prevent both forward and rearward movement (see
It should be appreciated by those of ordinary skill in the art that the sensing means disclosed herein, other sensing means, and means of signaling (e.g., indicator 282 of
At least some of the aforementioned examples include one or more features and/or benefits including, but not limited to, the following:
In some examples, a wheel restraint includes a wheel chock that is manually movable between a retracted position clear of a wheel of a vehicle at a loading dock and an operative position to block the path of the wheel. Although the wheel chock is robust enough to prevent vehicle movement, it is also easy for an operator to move the wheel chock between the retracted and operative positions. In the retracted position, the chock can be moved freely along a track mounted to a driveway of the dock. When the chock is manually moved from its retracted position to its operative position, a locking feature automatically restricts the movement of the chock relative to the track. When the chock is manually moved back to its retracted position, the locking feature automatically disengages.
In some examples, manual actuation of a lever moves a wheel chock between its operative and retracted positions and simultaneously moves a locking feature between its engaged and disengaged positions.
In some examples, a manual wheel chock moves both horizontally and vertically to selectively block and release a wheel of a vehicle at a loading dock.
In some examples, the wheel-holding force of a track-coupled manual wheel chock is primarily transmitted from the chock directly to the driveway of a loading dock, yet the wheel chock is spaced apart from the driveway when the chock is being repositioned along a track.
In some examples, appropriate communication with suitable sensors and red/green lights is readily incorporated.
In some examples, the wheel restraint is such that it is completely untouched by a wheel as the vehicle enters or leaves the dock area.
In some examples, the wheel restraint does not create any significant pockets in which an appreciable amount of dirt, rain, snow or ice can accumulate.
In some examples, the wheel restraint system does not have any moving parts at or below the surface of the driveway.
In some examples, the wheel-blocking arm in its release position can be manually slid along a rail to align the arm to a particular wheel.
In some examples, the manually operated wheel restraint includes an elevated rail that may be less susceptible to dirt and debris than a rail that is closer to the surface of a driveway.
In some examples, the structural components of a wheel restraint are electrically conductive to actuate an electrical signal that indicates the operational status of the restraint.
In some examples, the wheel chocking member is secured to a track (via a track follower) such that the wheel chocking member cannot be removed without permanent deformation of the wheel chocking member, the track, or the track follower. This helps prevent theft and misplacement of the wheel chocking member.
Although certain example methods, apparatus and articles of manufacture have been described herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatus and articles of manufacture fairly falling within the scope of the appended claims either literally or under the doctrine of equivalents.
This is a continuation of U.S. patent application Ser. No. 12/690,555, entitled “Manual Wheel Chocks With Enhanced Bracing Upon Deployment,” filed Jan. 20, 2010, which is a continuation-in-part of U.S. patent application Ser. No. 12/365,330, entitled “Manual Wheel Chocks With Enhanced Bracing Upon Deployment,” filed Feb. 4, 2009, which is a continuation-in-part of U.S. patent application Ser. No. 12/026,008, entitled “Manual Wheel Chocks With Automatic Positive Locking,” filed Feb. 5, 2008, all of which are hereby incorporated by reference herein in their entireties.
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Number | Date | Country | |
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20130292214 A1 | Nov 2013 | US |
Number | Date | Country | |
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Parent | 12690555 | Jan 2010 | US |
Child | 13935123 | US |
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Parent | 12365330 | Feb 2009 | US |
Child | 12690555 | US | |
Parent | 12026008 | Feb 2008 | US |
Child | 12365330 | US |