Manually actuated strapping unit for wrapping a steel strap around a packaged item

Information

  • Patent Grant
  • 6640838
  • Patent Number
    6,640,838
  • Date Filed
    Tuesday, May 21, 2002
    22 years ago
  • Date Issued
    Tuesday, November 4, 2003
    20 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Larson; Lowell A.
    Agents
    • Lowe Hauptman Gilman & Berner LLP
Abstract
A manually actuated transportable strapping unit for wrapping a tightening strap around a packaged item (58) which unit includes a base plate (1) which is provided with a supporting surface (1b) for arranging on a packaged item. The unit further includes a sealing device which is provided with a pivotable die-plate carrier (3) which can be pivoted with respect to the base plate (1), about a first bearing point (2), which is provided in the region of a front end (1a) of the base plate (1), from an open end position into a sealing end position and vice versa. A die-plate (13) is arranged on the die-plate carrier (3), which die-plate (13) can be lowered by the pivoting movement of the die-plate carrier (3) in the direction of a punch (6) arranged in the base plate (1) for which purpose a sealing-device lever (26) is provided which can be pivoted about a second bearing point (22) and whose pivoting movement can be transmitted to the die-plate carrier (3) via a transmission element (20) in a force-transmitting contact region of the die-plate carrier (3). The unit includes separating means on the die-plate carrier (3), with which the strap can be severed, and is provided with a tensioning device with which a strap tension can be applied to the tightening strap, the tensioning device having a tensioning lever (39) with which a tensioning wheel (38) arranged on a tensioning shaft (43) can be actuated. At least in the sealing end position, a contact region of the transmission element (20) with the die-plate carrier (3) is arranged, with respect to a direction running at least substantially parallel to the orientation of the strap between the sealing device and the tensioning wheel (38), approximately level with the separating means or behind the separating means.
Description




The invention relates to a mobile and exclusively manually actuated strapping unit according to the preamble of claim


1


.




Strapping units of this type are provided for mobile use so that a user can wrap a steel strap around a packaged item in any desired location. This type of strapping unit typically has a sealing device which produces a connection of two layers of the steel strap by means of multiple notchings, without using an additional sealing element, such as, for example a lead seal. For this type of strapping unit it is also typical for both the strap tension and the formation of a seal to be produced manually without the assistance of outside energy, in particular electric or hydraulic energy. For this purpose, the operator of a strapping unit according to the generic type has only to provide his own muscular power.




However, this entails a number of concept-induced problems, for example that a sufficiently large force can be provided in order to form the seal. In order to be able to apply as large a force as possible, particularly right at the beginning of the contact of the die-plate, which is arranged in the die-plate carrier, with the steel strap, the die-plate carrier is mounted pivotably. By this means, initially only a relatively small surface of the die-plate comes into contact with the steel strap. The high surface pressure caused as a result is intended to ensure that the metal strap is sufficiently deformed from the beginning.




A strapping unit of this type is shown, for example, in U.S. Pat. No. 4,398,572. In this case, however, it is disadvantageous that there is a concentration of mass in the region over the front end of the base plate of the strapping unit. This distribution of weight results in a “top-heaviness” which makes the handling of the unit more difficult.




The invention is therefore based on the object of providing a unit of the type mentioned at the beginning with improved handleability.




This object is achieved according to the invention in the case of a strapping unit according to the preamble of claim


1


according to a first aspect in that at least in the sealing end position of the sealing-device lever a contact region of the transmission element with the die-plate carrier is arranged, with respect to a direction running parallel to the orientation of the strap between the sealing device and the tensioning wheel, approximately level with the separating means or behind the separating means. This is synonymous with shifting the contact region (and therefore preferably also the bearing point of the sealing-device lever on the strapping unit) toward the tensioning device. This enables, in an advantageous manner, a more balanced distribution of weight to be obtained than is the case with the unit described in U.S. Pat. No. 4,398,572. In the case of the unit from U.S. Pat. No. 4,398,572, its transmission element, therefore also the rotational shaft of the sealing-device lever, is arranged upstream of the notching tool in the tensioning direction, which causes the concentration of mass, which is to be avoided by the invention, in the region of the top-end rotational bearing of the unit.




In addition, this solution affords the advantage that a lever arm, with which the transmission element, with respect to the bearing point of the die-plate carrier on the strapping unit, presses onto the die-plate carrier, is extended. This enables a relatively large torque to be produced with respect to the bearing point of the die-plate carrier, as a result of which a sufficiently large force for deforming the strap can be ensured in a very reliable manner, particularly at the beginning of the sealing process.




However, considerable advantages can also be obtained with the device according to the invention if, in comparison to previously known strapping units, it is not required to increase the torque acting on the die-plate carrier. A relatively long lever arm, which can be obtained according to the invention, between the bearing point of the die-plate carrier and the contact region of the transmission element with the die-plate carrier enables the forces acting in order to produce a seal to be reduced. These are the forces which, starting from the die-plate carrier, act between a bearing surface for the steel strap on the upper side of the base plate and the bearing point for the sealing-device lever. This means, in an advantageous manner, that those components of the strapping unit which are provided here, can be of less solid dimensions than hitherto. This also results in a reduction in weight in the front region of the strapping unit and therefore improves the handleability of the unit.




According to a further aspect, the object in the case of a strapping unit as described in the preamble of claim


1


and in which the tensioning wheel is mounted on a pivotable rocker is also achieved in that a bearing axis of the rocker and a rotational axis of the sealing-device lever are at least substantially aligned with each other. This also signifies, with respect to a horizontal direction of the strapping unit along the base plate, a shifting of the rocker axis in the direction of the rear end of the base plate toward the tensioning wheel and results in an advantageous distribution of weight. This solution even affords the further advantage that because two previously separated bearing points are consolidated, a reduction in the number of required individual parts can be obtained. A particularly favorable solution in terms of structure can be provided here by the rocker and the transmission element being arranged on the same shaft. The reduction in the required individual parts concerns, in particular, components which, in the case of previously known strapping units according to the generic type, are situated above the front half of the base plate and therefore contribute to the top-heaviness.




In an advantageous embodiment, provision can be made according to the invention that during a transfer of the die-plate carrier from its open end position into the sealing end-position, the point at which the transmission element is in contact with the die-plate carrier migrates in order to transmit the movement of the sealing-device lever to the die-plate carrier. The contact region preferably changes in such a manner that the normal force vector of the transmitted force encloses, together with an orthogonal of the supporting surface of the base plate, at an angle which increases toward the sealing end position during a pivoting movement of the sealing-device lever. This firstly enables the lever arm to be further increased and secondly enables the force profile at the free end of the sealing-device lever to be improved.




Further preferred embodiment of the invention emerge from the dependent claims, the description and the drawing.











The invention will be explained in greater detail with reference to exemplary embodiments illustrated schematically in the figures, in which:





FIG. 1

shows a perspective illustration of a strapping unit according to the invention;





FIG. 2

shows the strapping unit of

FIG. 1

in a different perspective illustration;





FIG. 3



a


shows a longitudinal sectional illustration of the strapping unit of

FIG. 1

, in which the sealing-device lever is situated in an open end position;





FIGS. 3



b


-


3




d


show an illustration of the strapping unit according to

FIG. 3



a


, in which the sealing-device lever is shown in two intermediate positions and in the sealing end position;





FIG. 4

shows an illustration of a cross section running both through a rotational axis and a tensioning axis of the strapping unit;





FIG. 5

shows a further perspective illustration of the strapping unit, in which, in comparison to the illustration of

FIGS. 1 and 2

, a housing and a tensioning lever are removed;





FIG. 6

shows a sectional illustration along a tensioning axis;





FIG. 7

shows a perspective illustration of a tensioning lever provided with a coupling part of an axial coupling;





FIG. 8



a


shows a detail of a longitudinal section through engaged segments of a Hirth-type serration;





FIG. 8



b


shows an illustration according to

FIG. 8



a


after a relative movement of two coupling parts on which the segments are arranged;





FIG. 9

shows an illustration of the strapping unit according to

FIG. 3



a


with a strap loop inserted into the strapping unit;





FIG. 10

shows a further exemplary embodiment in an illustration according to

FIG. 3



a;







FIGS. 11

,


12


show two illustrations of the strapping unit from

FIG. 10

, in which the sealing-device lever is shown in an intermediate position and in the sealing end position;





FIG. 13

shows a sectional illustration of the exemplary embodiment from

FIG. 10

according to the illustration from FIG.


4


.











The exclusively manually actuated strapping unit shown in

FIGS. 1 and 2

has a base plate


1


and a die-plate carrier


3


, which is mounted pivotably on a bearing point


2


in the region of a front end


1




a


of the base plate


1


. The die-plate carrier is covered in

FIGS. 1 and 2

by a housing


4


, but can be seen better in

FIGS. 3



a


-


3




d


. A positionally fixed carrier


5


, which is connected integrally with the base plate


1


and is used in particular for accommodating bearing points is arranged laterally next to the die-plate carrier. The carrier can be seen in particular in FIG.


5


.




As can be gathered in particular from

FIGS. 3



a


to


3




d


, in the base plate


1


a punch


6


is inserted from above into a recess of the base plate


1


. The punch


6


is fastened to the base plate


1


by means of at least one screw


7


, introduced from a supporting surface


1




b


of the base plate


1


, and bolt pins


8


and is a constituent part of a sealing device. A bearing surface


1




d


of the base plate


1


is provided directly behind the punch, in the direction of the rear end of the base plate Finally, in the region of the rear end


1




c


of the base plate


1


a toothed plate


9


(

FIG. 9

) which is profiled on an upper side is inserted into the base plate and a retaining plate


10


bears against it. The retaining plate


10


is screwed onto the base plate


1


and therefore fixes the toothed plate


9


in place.




The die-plate carrier


3


is mounted at the front end of the carrier


5


of the strapping unit by means of a rotary bearing


12


designed as a radial rolling bearing. A rotational axis of the rotary bearing


12


runs essentially transversely to an alignment of the strap arranged in the strapping unit and therefore perpendicularly with respect to the plane of projection in

FIGS. 3



a


-


3




d


. As a further constituent part of the sealing device, the die-plate carrier


3


has a two-part die-plate


13


, of which only the front die-plate part


13




a


can be seen in the illustration of FIG.


1


. The die-plate


13


is inserted into a recess on the lower side


3




a


of the die-plate carrier, which side faces the base plate


1


. In order to secure the die-plate


13


, it is pushed onto a pin


17


of the die-plate carrier


3


and is screwed to the die-plate carrier


3


by means of two screws


15


,


16


(

FIG. 3



a


). The die-plate


13


and the punch


6


can be designed in a manner substantially corresponding to the sealing tools shown in DE 38 41 489 C2 or CH 659 221 A5. Toward the rear end of the strapping unit a notching tool


18


, which is designed as a notching blade, is inserted into the die-plate carrier, likewise on the lower side thereof. A notched cutter


18




a


of the separating means protrudes by a predetermined length over the lower side


3




a


. The notching tool


18


belongs to a separating means of the strapping unit, with which a section of a steel strap can be severed by a shearing operation.




On a side facing away from the base plate


1


, the die-plate carrier


3


has, on an upper side, a receptacle


19


for a transmission element


20


. For this purpose, the receptacle


19


is of approximately fork-shaped design, the two fork struts


19




a


,


19




b


in each case being bent toward each other. The fork strut


19




b


, which is closer to the rear end


1




b


of the base plate, is provided with an inner rolling surface


19




c


which is shaped in such a manner that the transmission element


20


can roll on it for a certain distance during a pivoting movement of the die-plate carrier


3


. The shape of the other fork strut


19




a


is configured to the effect that the transmission element


20


can, on the one hand, move in the predetermined manner in the receptacle


19


during a pivoting movement, but, on the other hand, is retained securely between the two fork struts


19




a


,


19




b.






In the exemplary embodiment illustrated, the transmission element


20


is a roller which, with its eccentric axis


23


, is arranged eccentrically with respect to a rotational axis


24


of a rotational bearing


22


, which is explained in more detail below (cf. also FIG.


4


). The eccentricity is denoted in

FIG. 3



b


by E. In order to reduce the wear, this roller is provided with an outer sliding ring with which the transmission element


20


comes into contact with the fork struts


19




a


,


19




b


of the die-plate carrier


3


. As can be seen in particular from

FIG. 2

, the rotational bearing


22


is supported on the carrier


5


via a bearing fork


25


. The rotational bearing can be actuated via a sealing-device lever


26


which is connected non-rotatably to a shaft


27


of the rotational bearing (for rotation in common). Also connected to the positionally fixed bearing fork


25


, which is connected to the carrier


3


, is an abutment


28


against which a rocker


30


(described in greater detail below) is supported via a spring


29


.




As can be gathered in particular from the sectional illustration of

FIG. 4

, the sealing-device lever


26


is arranged non-rotatably with an annular part


26




a


on the rotational shaft


27


(for rotation in common). Annular ends


25




a


,


25




b


of the bearing fork


25


are also provided on both sides of the sealing-device lever. A respective needle bearing


33




a


,


33




b


is provided in the ends


25




a


,


25




b


of the bearing fork


25


, for the mounting of the rotational shaft


27


.




One of two fork-shaped limbs


30




a


,


30




b


of the rocker


30


is on one hand arranged between the sealing-device lever


26


and a first of the ends


25




a


of the bearing fork and the on the other hand arranged on the right-hand, outer side on the rotational shaft


27


next to the second end


25




b


of the bearing fork. The rocker


30


can be seen, inter alia, also in FIG.


2


and will be explained in greater detail below. The limbs


30




a


,


30




b


of the rocker are also mounted on the rotational shaft


27


by means of needle bearings


34




a


,


34




b


. In the illustration of

FIG. 4

, the transmission element


20


arranged on the other end of the rotational shaft


27


can finally also be seen. The transmission element


20


is mounted rotatably with respect to the rotational shaft


27


by means of a sliding bearing


35


.




As has already been discussed above, the rocker


30


of the tensioning device is mounted rotatably on the rotational shaft


27


, at an end of the said rotational shaft which lies opposite the transmission element


20


. Since the rocker


30


is arranged on the same shaft as the sealing-device lever


26


, the rotational axis


24


, by means of which the sealing-device lever


26


causes the rotational shaft


27


to rotate, is aligned with a pivot axis


36


of the rocker


30


. However, since the rocker


30


is arranged with radial bearings on the shaft, rotational movements of the shaft


27


are decoupled from the pivoting movement of the rocker


30


. Both the rotational axis


24


and the pivot axis


36


run essentially parallel to the axis of the rotational bearing


12


.




According to

FIG. 5

, a handle


37


is also connected fixedly to the rocker


30


and can be used to actuate the rocker in the form of a pivoting movement about the rotational axis and pivot axis


24


,


36


, respectively. The compression spring


29


which is supported on the abutment


28


acts on the handle


37


. The rocker


30


can therefore be pivoted from a tensioning position, which is shown in the figures and in which a tensioning wheel


38


(

FIG. 3



a


) bears against the toothed plate


9


or against a strap guided over the toothed plate, into a neutral end position (not shown in the figures) and back again into the tensioning position. In the neutral end position, the tensioning wheel is arranged at a distance from the toothed plate. Without acting on the rocker, the said toothed plate always assumes the tensioning position because of the spring force acting on it.




A tensioning lever


39


, with which the tensioning wheel


38


(

FIG. 3



a


) can be caused to rotate, is fitted on an end of the rocker


30


lying opposite the rotational bearing


22


(FIG.


2


). As can be seen in particular from FIG.


1


and

FIG. 4

, a tensioning shaft


43


is mounted rotatably in a cylindrical part


40


of the rocker


30


. At the two ends of the tensioning shaft


43


, the tensioning lever


39


is situated at one end and the tensioning wheel


38


, which is arranged non-rotatably on the tensioning shaft (for rotation in common), is situated at the other end. As can be seen in

FIGS. 4 and 6

, the tensioning shaft is mounted rotatably in the rocker


30


by means of a clamping-body free-wheel based on a radial needle bearing. For the present exemplary embodiment, the sleeve-type free-wheel with mounting HFL 1626, which is provided by INA Wälzlager Schaeffler oHG, Herzogenaurach (Germany), shown inter alia, in Catalog 306/1991 has proven suitable. Free-wheels of this type only permit rotation in one direction of rotation. They block the shaft supported by them against rotations in the other direction of rotation.




In the region of the tensioning lever


39


, an axial coupling


44


(FIG.


4


and

FIG. 6

) is situated on the tensioning shaft—and therefore in the force flux between the tensioning lever and the tensioning wheel. The axial coupling


44


can be used to bring the tensioning lever


39


, which can be rotated by means of a radial bearing (not illustrated in greater detail), together with the tensioning shaft


43


into and out of engagement.




The axial coupling


44


has two coupling parts


44




a


,


44




b


which are both provided with a Hirth-type serration


45


(FIG.


5


and FIG.


7


). As is shown in particular in

FIG. 6

, one of the two coupling parts


44




a


,


44




b


has a bushing on the side of the lever, on which the lever is fastened, and, on the other side, a driver provided with a linear internal toothing. The driver


44




b


is arranged on a linear external toothing


46


of the tensioning shaft


43


, which toothing is on the circumference, and is connected to the latter in a positive locking manner. The driver


44




b


is supported via a compression spring


47


against a bearing ring


48


which, in turn, bears against a shoulder


43




a


of the tensioning shaft


43


. If a correspondingly large compressive force is exerted on the driver


44




b


in the direction of a tensioning axis


49


running parallel to the rotational axis


24


, then the driver


44




b


can be axially displaced counter to the spring force in the direction of the tensioning wheel


38


on the tensioning shaft


43


and can subsequently be pushed back again into its initial position by the tensioned spring.




As sketched in

FIGS. 8



a


and


8




b


, the Hirth-type serration


45


has, on annular surfaces of each coupling part


44




a


,


44




b


which surfaces are orientated essentially orthogonally with respect to the tensioning axis, a plurality of segments


45




a


,


45




b


which are geometrically identical in each case, rise with a ramp-like surface


50


by the amount a in the direction of the tensioning axis


49


and then drop with a steep flank surface


51


, which runs essentially parallel to the tensioning axis, to the foot of the respectively adjacent segment. The flank surfaces


51


are aligned at least substantially radially with respect to the tensioning axis


49


. With regard to longitudinal sections which run parallel to the tensioning axis, the segments are therefore of essentially triangular design.




Owing to the described arrangement of the segments


45




a


,


45




b


of the two coupling parts


44




a


,


44




b


, the ramp-like surfaces


50


of segments


45




a


,


45




b


of different coupling parts slide on one another in a sheet-like manner only in a relative direction of rotation as is indicated in

FIG. 8



b


. At the end of this sliding movement, the flank surface


51




a


of the segment


45




a


then always passes behind the flank surface


51




b


of a segment


45




b


of the other coupling part


44




b


. Since both the tensioning lever


39


and the tensioning shaft


43


do not change their position in the axial direction, it is necessary, in order to execute this movement, for the driver


44




b


to be pressed in the manner already described against the spring


47


and in the process to execute an axial displacement, the length of which corresponds to the height or length of the flank surfaces


51


. During this movement the tensioning lever


39


can therefore be rotated about the tensioning shaft


43


which is stationary and is blocked by the free-wheel


41


. The tensioning lever


39


is therefore decoupled from the tensioning shaft. If, in contrast, the tensioning lever


39


is actuated in the reverse direction of rotation, flank surfaces


51




a


of the tensioning lever press against flank surface


51




b


of the driver


44




b


. The tensioning lever is coupled to the tensioning shaft, as a result of which the rotational movement of the tensioning lever causes a rotation of the tensioning wheel


38


.




In order to tension a strap loop around a packaged item


58


(merely shown schematically in

FIG. 9

) using the illustrated strapping unit according to the invention, first of all the strap can be placed loosely around the packaged item


58


, so that two strap layers


60


,


61


lie one above the other in the region of the free strap end


59


.




The strapping unit is then arranged by means of its supporting surface


1




b


of the base plate


1


on the packaged item, the die-plate carrier


3


being arranged in its open end position and the tensioning wheel


38


being arranged in its neutral end position. As a result, the two strap layers


60


,


61


lying one above the other can be guided over the base plate


1


of the strapping unit, with the result that the strap is situated between the die-plate


13


and the punch


6


. By means of a pivoting movement of the rocker


30


counter to the spring force of the compression spring


29


a gap can then also be provided between the tensioning wheel


38


and the toothed plate


9


. For this purpose, an operator can grip the handle


37


, and the sealing-device lever


26


which is arranged in its open end position, with one hand and can press the handle


37


upward in the direction of the sealing-device lever


26


. After the two strap layers


60


,


61


have been introduced into the gap, the handle is released, as a result of which the compression spring


29


moves the rocker


30


back again in the direction of the toothed plate


9


into its tensioning position. The two strap layers


60


,


61


are thereby clamped between the tensioning wheel


38


and the toothed plate


9


. In this connection, the lower strap layer


60


rests with the free strap end


59


on the punch


6


and on the bearing surface


1




d


of the base plate. The other strap layer


61


which leads to a supply reel (not illustrated) is situated above the free strap end and projects behind the tensioning wheel out of the strapping unit. This situation is shown in FIG.


9


.




The strap loop can then be tensioned by actuation of the tensioning lever


39


. For this purpose, the tensioning lever


39


is pivoted to and from a number of times between its two end positions. During its pivoting movement in the anticlockwise direction (with regard to the illustrations of

FIGS. 3



a


-


3




d


) there is a positive lock between the two coupling parts


44




a


,


44




b


. The tensioning wheel is therefore caused to rotate in the anticlockwise direction. Because of a frictional lock between the upper strap layer


61


and the tensioning wheel


38


, the upper strap layer is pulled further out of the strapping unit and the strap loop is provided with tension. In contrast, the lower strap layer


60


is retained unchanged in position because of the profiling of the toothed plate


9


. During the pivoting movement of the tensioning lever in the clockwise direction, in contrast, the positive lock between the coupling parts


44




a


,


44




b


, and therefore also between the tensioning lever


39


and the tensioning shaft


43


, is canceled. The tensioning wheel


38


is therefore not carried along in this direction of movement. Owing to the free-wheel


41


, the tensioning wheel


38


and the tensioning shaft


43


also do not rotate back during the decoupling of the tensioning lever


39


, but remain in their current rotational position. The oscillating movement of the tensioning lever is repeated until a sufficient tension is applied to the strap.




The strap loop is subsequently sealed. For this purpose, the sealing-device lever


26


and the transmission element


20


are transferred from its open end position (

FIG. 3



a


) into its sealing end position (

FIG. 3



d


). In the exemplary embodiment illustrated, during this process the sealing-device lever covers an angle of rotation α of approximately 140°. In the process, the eccentrically mounted roller rolls along the surface


19




c


of the limb


19




b


of the receptacle


19


. The eccentricity E of the roller rotates here in the same direction of rotation as the sealing-device lever. At the end of the rotational movement, the roller bears against the surface


19




c


in the region of the free end of the limb


19




b


. The limb


19




b


is aligned to the angular position of the eccentricity in such a manner that, if possible, already after the first contact of the die-plate with the upper strap layer, the lever arm of the torque exerted on the die-plate carrier, the said lever arm being referred to in the drawings by H, is as large as possible. The lever arm arises as the distance of the rotary bearing


12


from the direction of the force normal K with which the roller presses at a particular moment in each case against the limb


19




b


. In the exemplary embodiment illustrated, the size of the lever arm H even increases slightly toward the end of the pivoting movement of the die-plate carrier rotating in the clockwise direction, with respect to the direction of looking at

FIGS. 3



a


to


3




d.






In

FIGS. 3



a


to


3




d


, which show the two end positions and an intermediate position of the sealing-device lever


26


and of the transmission element


20


, it is also illustrated that the force normal encloses a negative angle β with respect to a normal N of the supporting surface


1




b


, which normal runs through the rotational axis


24


, or of the bearing surface


1




d


which is parallel thereto. Starting from the open end position, this negative angle becomes increasingly large up to the sealing end position. In this connection a “negative angle” is understood to be an angle which—starting from the normal N—is to be measured in the anticlockwise direction. In

FIGS. 3



a


-


3




d


, it can also be seen particularly readily that the normal N of the supporting surface which normal runs through the rotational axis


24


, lies in the tensioning direction (arrow


62


) behind the point at which the notching tool


18


presses against the base plate


1


or against the strap


61


.




Owing to the comparatively long lever arm H, the strap can be deformed right from the beginning of contact of the upper strap layer with that end of the die-plate


13


which is at the front in the tensioning direction


62


. Since the lever arm H can even increase slightly toward the end of the pivoting movement due to its construction, the torque increases whenever the sealing device also has to act on a relatively larger strap surface. By this means, it is reliably ensured that an additive-free, i.e. in particular a lead-free and weld-free, seal is formed by the die-plate and the punch in the strap itself, the said seal not being released even at high strap tension. Directly before the sealing end position is reached, the notched cutter notches into the upper strap layer, which is still connected to a strap supply and severs it from the strap supply. Subsequently, the sealing-device lever can be transferred again into its open end position, the tensioning wheel can be lifted off the strap by actuation of the rocker and the strapping unit can be removed by guiding it away laterally from the finished strap loop.





FIGS. 10-13

show a further exemplary embodiment of a strapping unit according to the invention. Since the latter has great similarity with the previously described exemplary embodiment, only the differences will be discussed below.





FIG. 10

shows that, in contrast to the first exemplary embodiment, here a roller


105


, which is provided as a second transmission element, is inserted in a half shell


104


, which is placed in the die-plate carrier


103


, below the rotational axis


124


. The half shell


104


has approximately the shape of a hollow cylinder severed along a longitudinal axis, the longitudinal axis of the half shell


104


running approximately parallel to the rotational axis


124


. Furthermore, a retaining strip


108


is screwed on the die-plate carrier


103


, directly in front of the half shell


104


. The said retaining strip has a surface


108




a


which is in the shape of a circular arc in cross section, adjoins the half shell


104


and therefore also surrounds part of the cylindrical circumferential surface


105




a


of the roller


105


. The roller


105


is therefore arranged in a freely rotatable manner in the half shell


104


, which is provided with a sliding lining


104




a


, the roller


105


being prevented from falling out of the half shell


104


by the retaining strip


108


.




A section of the rotational shaft


127


situated directly above the roller


105


is designed as a cam


109


which is arranged eccentrically with respect to the rotational axis


124


. In the case of this exemplary embodiment, the cam


109


, which is connected integrally to the rotational shaft, therefore takes over the function of the transmission element


120


. By means of an eccentric surface


109




a


of the cam, the rotational shaft


127


is in contact with the circumferential surface


105




a


of the roller


105


and therefore transmits a rotational movement of the rotational shaft


127


to the die-plate carrier


103


. By means of the differing distance of the eccentric surface


109




a


along the circumference of the eccentric cam


109


with respect to the rotational axis


124


and the rotational movement of the rotational shaft


127


, during a pivoting movement (in the anticlockwise direction with regard to the illustration of

FIG. 10

) of the sealing-device lever


126


the die-plate carrier


103


can be pressed by the cam


109


from its open end position into its sealing end position. During the transfer of the sealing-device lever from its open end position into the sealing end position another linear contact region of the transmission element of the eccentric surface


109




a


is always in contact with the roller


105


. In the sectional illustration of

FIG. 13

(which corresponds to the illustration of

FIG. 4

) of the second exemplary embodiment, the structure of the unit, which is slightly changed with respect to the first exemplary embodiment, in the region of the transmission element


120


can likewise be seen. This illustration also reveals the cam


109


which is connected integrally to the rotational shaft and acts on the roller


105


mounted in the die-plate carrier.




If the sealing-device lever


126


is moved back out of its sealing end position in the reverse direction of pivoting, then in this case a hook


110


, which is shown in

FIGS. 11 and 12

, grips, in a positively locking manner, under a projection (which cannot be seen in the figures) of the die-plate carrier


103


and carries along the die-plate carrier


103


. In the illustrations of

FIGS. 12 and 13

, the projection is situated behind the half shell


104


. During the further course of the rotational movement of the rotational shaft


127


, the die-plate carrier is then, on account of its rotational movement, which is caused by this means, about the bearing


112


, lifted off the base plate


101


and transferred by the hook


110


into its open end position. In the strapping operation which follows next, on account of its rotational movement which then takes place in the anticlockwise direction (with respect to FIGS.


10


-


13


), the hook


110


releases the die-plate carrier again, with the result that the latter can be transferred by the cam into its sealing end position.




Finally, it is revealed in

FIG. 11

, which shows the die-plate carrier


103


shortly before it reaches its sealing end position, that at this time the contact region between the cam


109


and the roller


105


is situated approximately directly above the notching tool


118


. In the sealing end position itself, which is shown in

FIG. 12

, the contact region then migrates behind the notching tool


118


. In another exemplary embodiment (not illustrated), however, the contact region could also be arranged approximately above the notching tool, in the sealing end position. Also in conjunction with these exemplary embodiments, the abovementioned positional details of the contact region are related in each case to the course of the tightening straps through the strapping unit, specifically to the direction from the bearing


112


to the rear end of the strapping unit (arrow


162


).




In a similar manner as in the first exemplary embodiment, a direction of a force transmitted onto the die-plate carrier by the transmission element


120


should preferably also be orientated at least approximately vertically onto the strap. Furthermore, a force normal, which runs through the rotational axis


124


in the sealing end position and through the contact point between the cam


109


and the roller and which arises from the transmitted force, can preferably run approximately through the separating means or, with respect to the direction


162


, can intersect the base plate of the unit behind the separating means.



Claims
  • 1. Manually actuated transportable strapping unit for wrapping a tightening strap around a packaged item, which unithas a base plate which is provided with a supporting surface for arranging on a packaged item, furthermore has a sealing device, which sealing device is provided with a pivotable die-plate carrier which can be pivoted with respect to the base plate about a first bearing point, which is provided in the region of a front end of the base plate, from an open end position into a sealing end position and vice versa, a die-plate being arranged on the die-plate carrier, which die-plate can be lowered by the pivoting movement of the die-plate carrier in the direction of a punch arranged in the base plate, for which purpose a sealing-device lever is provided which can be pivoted about a second bearing point and whose pivoting movement can be transmitted to the die-plate carrier via a transmission element in a force-transmitting contact region of the die-plate carrier, has separating means on the die-plate carrier, with which the strap can be severed, and is provided with a tensioning device with which a strap tension can be applied to the tightening strap, the tensioning device having a tensioning lever with which a tensioning wheel arranged on a tensioning shaft can be actuated, characterized in that at least in the sealing end position a contact region of the transmission element (20, 120) with the die-plate carrier (3) is arranged, with respect to a direction running at least essentially parallel to the orientation (62, 162) of the strap between the sealing device and the tensioning wheel (38), approximately level with the separating means or behind the separating means.
  • 2. Manually actuated strapping unit according to the preamble of claim 1, in which the tensioning wheel (38) is mounted pivotably on a rocker (30), characterized in that a pivot axis (36) of the rocker (30) and a rotational axis (24) of the sealing-device lever are at least substantially aligned with each other.
  • 3. Strapping unit according to claim 2, characterized in that the transmission element (20, 120) and the rocker (30) are arranged on a common shaft (27, 127).
  • 4. Strapping unit according to claim 1, characterized in that the transmission element (20, 120) is designed eccentrically with respect to the rotational axis (24) of the sealing-device lever (26, 126).
  • 5. Strapping unit according to claim 1, characterized in that during the transfer of the sealing-device lever (26, 126) from the open end position into the sealing end position, the location of the contact point of the transmisssion element on the die-plate carrier (3, 103) or on a second transmission element (105), which is provided between the transmission element (20, 120) and the die-plate carrier (3, 103), changes.
  • 6. Strapping unit according to claim 1, characterized in that a normal (N) of a supporting surface (1b) of the base plate (1), which normal intersects a rotational axis (24) of the bearing point of the sealing-device lever (26), and a normal (N) on the die-plate carrier or on a second transmission element enclose a negative angle (β) in the respectively instantaneous force-transmitting contact region of the transmission element with the die-plate carrier or with the second transmission element, in which case the sealing-device lever can be rotated anticlockwise in order to transfer it from its open end position into its sealing end position.
  • 7. Strapping unit according to claim 6, characterized in that the angle (β) becomes larger during the transfer of the sealing-device lever (26) from the open end position into the sealing end position.
  • 8. Strapping unit according to claim 1, characterized in that a direction of a force transmitted by the transmission element (20, 120) to the die-plate carrier (3, 103) or to a second transmission element aranged between the transmission element (20, 120) and the die-plate carrier (3, 103) intersects the base plate in the region of the seperating means or behind it.
  • 9. Strapping unit according to claim 1, characterized in that an axial coupling is provided in a force flux running from the tensioning lever to the tensioning wheel.
  • 10. Strapping unit according to claim 9, characterized in that two coupling parts of the axial coupling, which parts can be brought into and out of engagement, each have geometrically predetermined segments which can be used to obtain a positive lock in one direction of rotation and a free-wheel in an opposite direction of rotation.
  • 11. Strapping unit according to claim 10, characterized in that segments of both coupling parts are, for producing the positive lock, provided with flank surfaces (51) which are orientated at least approximately parallel to the tensioning axis.
  • 12. Strapping unit according to claim 11, characterized in that flank surfaces (51) of the two coupling parts can be brought in each case in pairs to bear in a sheet-like manner.
  • 13. Strapping unit according to claim 10, characterized in that at least some of the segments are situated on an at least approximately annular axial surface which is arranged around the tensioning shaft or on the tensioning shaft itself, and the axial surface is connected non-rotatably to the tensioning shaft (for rotation in common).
  • 14. Strapping unit according to claim 10, characterized in that a respective Hirth-type serration is provided on two elements of the axial coupling, which elements can be brought out of engagement.
  • 15. Strapping unit according to claim 10, characterized in that an element of the axial coupling is arranged in a manner such that it can be displaced longitudinally along the tensioning axis.
  • 16. Strapping unit according to claim 15, characterized in that the longitudinally displaceable element bears against a compression spring.
Priority Claims (1)
Number Date Country Kind
0945/01 May 2001 CH
US Referenced Citations (2)
Number Name Date Kind
4398572 Fromm Aug 1983 A
5029433 Werk Jul 1991 A