The invention relates to a manually operable dosing device for a medium with an applicator housing, which has at least one discharge opening for dispensing the medium, with a pumping means, which has a pumping chamber arranged in the applicator housing, and with an elastically flexible membrane, which forms a wall portion of the pumping chamber and is arranged in an elastically movable manner in the applicator housing for changing a chamber volume of the pumping chamber and which is assigned on an outer side facing away from the pumping chamber an actuating surface for a manual pumping movement.
Many different designs of dosing devices for a medium are known. Such dosing devices have manually operable pumping means. Each pumping means is in connection with a medium reservoir. The flow path between the medium reservoir and the pumping chamber can be closed by an inlet valve. To make it possible for the pumping means to perform a discharging operation, the pumping chamber is in operative connection with the discharge opening of the dosing device via an outlet valve. The discharge opening is provided in an applicator housing of the dosing device, the discharge opening serving for the dosing or dispensing of the medium to the surroundings. For actuating the pumping means, a manually operable actuating element is provided. The pumping means may be designed as a thrust piston pump or in some other way.
It is also known to provide bellows pumps, in which the pumping chamber is at least partially formed by an elastic flexible membrane. The compression of the pumping chamber, and accordingly the discharge operation, takes place in a simple way by manually exerting pressure on the flexible membrane, whereby the latter is deformed and inevitably reduces the size of a volume of the pumping chamber. The elastic flexibility of the pumping chamber is designed in such a way that, once the exerted pressure is removed, the membrane automatically reverts to the starting position in which no pressure is exerted, in order to suck the medium that is to be delivered into the dosing chamber.
The object of the invention is to provide a dosing device of the type mentioned at the beginning which makes it possible by simple means for medium to be discharged by manual operation.
This object is achieved by the applicator housing having a flow path from the pumping chamber to the discharge opening, and by the membrane forming an outlet valve of the pumping chamber. By the solution according to the invention, the membrane assumes a multiple function. On the one hand, it forms a wall portion of the pumping chamber. On the other hand, it serves as an application surface for manual operation of the pumping means, and finally it is designed in such a way that it protrudes into the flow path between the pumping chamber and the discharge opening in such a way that it forms the outlet valve of the pumping chamber. Consequently, a number of functional segments of the dosing device are achieved by means of a single component, namely the elastically flexible membrane. The solution according to the invention is suitable for dispensing flowable media or liquids of high or low viscosity, in particular for cosmetic or pharmaceutical purposes.
In an embodiment of the invention, the applicator housing has a ventilating channel, leading to a medium reservoir, and the membrane forms a ventilating valve for the ventilating channel. The ventilating channel makes the dosing device suitable for multiple dosing, since after each dispensing operation the volume of liquid dispensed can be made up by air from the surroundings. The fact that the membrane also forms the ventilating valve for the ventilating channel provides a further function which is integrated in the membrane.
In a further embodiment, the applicator housing is provided with a spray nozzle as the discharge opening. This embodiment is particularly advantageous for dispensing liquids as a spray mist and is suitable in particular for liquids for cosmetic purposes.
In a further embodiment of the invention, the applicator housing is provided with a discharge opening designed for a medium of high viscosity. This allows gels, ointments, creams and the like to be dispensed in particular.
In a further embodiment of the invention, the actuating surface of the membrane is arranged in a clearance of the applicator housing and, in the state of rest in which no pressure is exerted, is aligned in particular such that it is flush with an outer contour of the applicator housing. As a result, the actuating surface can be integrated into the outer contour of the dosing device, and in particular of the applicator housing, in a visually attractive way.
The actuating surface, which is part of the membrane, may either be formed directly as a finger rest, or serves as an application surface for an actuating element which establishes the operative connection between the manual exertion of pressure by an operator and the membrane.
In a further embodiment of the invention, the membrane is produced from an elastomer material as a one-piece, bell-shaped component. The membrane is preferably integrated in an end region of the applicator housing and is aligned at least largely such that it is coaxial with a central longitudinal axis of the applicator housing in the applicator housing.
In a further embodiment of the invention, the applicator housing is of a two-part design, and the membrane is restrained coaxially between an inner part and an outer part of the applicator housing. The membrane is preferably radially prestressed in the mounted position. The clearance is preferably provided on an end region of the outer part of the applicator housing, so that the actuating surface of the membrane can be operated from an end face of the outer part. The outer part and the inner part of the applicator housing are preferably connected to each other positively or non-positively in the axial direction—with respect to the central longitudinal axis of the applicator housing. In the mounted end position of the outer part and the inner part with each other, the membrane is inevitably also fixed along with them in its installation position and is preferably radially prestressed. As a result, a particularly quickly acting valve function is achieved.
In a further embodiment of the invention, the actuating surface of the membrane is provided on the outside of a restraining region of the membrane in the applicator housing and a lip portion forming the outlet valve is provided within the restraining region, and the restraining region of the membrane is designed in particular as a solid joint. When pressure is manually exerted on the membrane, preferably quick opening of the lip portion is brought about, by the chamber that is filled with medium being put under pressure. The increase in pressure leads to opening of the outlet valve. This is a particularly preferred embodiment, since it is ensured that deformation of the membrane inevitably also causes opening of the outlet valve.
In a further embodiment of the invention, a sealing portion of the membrane that is provided in the region of the clearance of the applicator housing is provided as a ventilating valve for the ventilating path, which closes the latter when no pressure is exerted on the membrane and opens it when the membrane is manually compressed. In an analogous way, deformation of the membrane inevitably causes the ventilating path to be opened. The membrane is preferably designed in such a way that, when there is appropriate deformation of the membrane, at the same time both the outlet valve for the pumping chamber and the ventilating valve for ventilating the medium reservoir are opened.
In a further embodiment of the invention, the membrane is produced in one piece from an elastomer material and has a bellows region, on which at least one peripheral or helical groove is formed. The design of the membrane in the form of bellows allows a particularly favorable ratio between a volume that is enclosed in the state of rest of the membrane and a volume that is still enclosed by the membrane at the end of the discharge operation. That is to say that, with the membrane designed in such a way, a greater volume of medium can be delivered, so that the discharge device equipped in this way can be used for a wider range of applications. Moreover, a particularly advantageous deformation behavior of the membrane is achieved by the at least one peripheral or helical groove, since the membrane is deformed at least substantially only in the region that is in the form of bellows. By contrast, an outwardly facing cover plate of the membrane, provided for example as a finger resting surface, is virtually undeformed and consequently makes a favorable force transmission and an advantageous pressure buildup posssible for the dosing means. The bellows region may be formed in particular by an axial arrangement of at least two rings in the form of portions of a cone, respectively oriented conversely and connected to each other in one piece. As a result, at least one peripheral groove is formed and the bellows has a substantially V-shaped or U-shaped cross section, preferably of constant thickness, or a multiple recurrence of such a cross section. The bellows region may also have a geometry that is helical, i.e. similar to a screw thread, it being possible in particular for multi-start constructions, as are known from the area of multi-start screw threads, to be used for the bellows region. As a result, particularly favorable flexibility of the membrane is ensured and flexible materials with different characteristics can be used.
In a further embodiment of the invention, the membrane has, in a preferably annular transitional region between the bellows region and a lip portion forming the outlet valve, at least one groove, running at least partly around the periphery, to isolate the movement between the bellows region and the outlet valve. The groove which runs at least partly around the periphery, which may in particular be provided in those sectors of the transitional region that are coupled with the lip portions acting as outlet valves, achieves the effect that, when the membrane is actuated and deformation of the bellows region occurs as a result, there is no influence on the lip portion, or only little influence. This allows the lip portion to perform its function as an outlet valve without being influenced by the deformation of the bellows region.
In a further embodiment of the invention, at least two lip portions, which have different geometries, are provided on the membrane. The geometries of the lip portions may differ in particular with regard to the wall thickness of the lip portions and/or the length of the lip portions. This offers the possibility of realizing at least two different valve characteristics for the dosing means in a single membrane. Depending on the application, one of the at least two lip portions can be inserted into the dosing device in such a way that the outlet valve is formed by this lip portion. When a somewhat longer lip portion is used, for example, this outlet valve is suitable for dosing media of high viscosity, such as gel for example, and has a soft valve opening characteristic. By contrast, a shorter valve lip has a harder valve characteristic, as is preferably used for dosing media of low viscosity, for example aqueous media.
In a further embodiment of the invention, at least one sealing element is provided on the applicator housing to separate an annular gap portion, provided for guiding the medium, from an annular gap portion that is free of the medium. This ensures reliable separation of the medium from the surroundings, in particular makes it possible to ensure that the medium does not get into the ventilating channel.
Further advantages and features of the invention will become evident from the claims and from the following description of preferred exemplary embodiments of the invention in which reference is made to the drawings.
A dosing device 1 as shown in
The membrane 6 is restrained between two housing parts of the applicator housing 3 to 5. The membrane 6 is arranged on the end of the applicator housing and is designed at least largely such that it is coaxial with a central longitudinal axis M of the applicator housing 3 to 5. Together with an inner part 5, the membrane 6 forms a pumping chamber 7 of a pumping means of the dosing device 1. The inner housing part 5 of the applicator housing 3 to 5 is supported axially downward on a closure part 3 of the applicator housing 3 to 5. The closure part 3 is screwed by means of a corresponding internal thread onto an external thread of the neck region of the medium reservoir 2. In order to prevent sealing of the neck region 2 and securement against unintentional detachment of the closure part 3 from the neck region, a sealing ring 11, which in particular is elastically compressible, is inserted axially between an end edge of the neck region 2 and an annular shoulder of the closure part 3.
The inner housing part 5 has a connection piece, which protrudes through the sealing ring coaxially with the central longitudinal axis M, protrudes into the neck region of the medium reservoir 2 and is provided with a suction tube not designated any more specifically. To make it possible for the medium reservoir to be ventilated, there is an annular space between the outer casing of the inlet connector of the inner housing part 5 and an inner circumference of the sealing ring 11, even in the pressed state of the sealing ring 11.
The membrane 6 and the inner housing part 5 are fixed in their installation position by the outer housing part 4. The cup-like, outer housing part 4 is pressed axially from above onto the closure part 3, the outer housing part 4 engaging over the sleeve-like closure part 3 over its entire height. The press fit of the outer housing part 4 on the closure part 3 can be seen well from the sectional representation of
With its dome-like inner contour, the membrane 6 forms the pumping chamber 7 together with the inner housing part 5. The inlet connector of the inner housing part 5 opens out into the pumping chamber 7. The inlet region of the inlet connector can be closed by an inlet valve 8, which is designed as a plunger-type piston valve. A valve stem 10 of the inlet valve 8 is guided axially movably within the inlet region of the inlet connector. Guiding webs 9 serve at the same time as axial securement for a clapper-like end region 10 of the inlet valve 8 facing the medium reservoir. An axial movement in the direction of the pumping chamber 7 consequently allows the inlet valve 8 to be transferred from the closed position, represented in
The outer housing part 4 has in its upper end region a circular clearance, into which the membrane 6 protrudes in such a way that an outer actuating surface 12 of the membrane 6 terminates at least largely flush with the end outer contour of the outer housing part 4. The clearance in the outer housing part 4 is slightly larger than the circular disk-shaped actuating surface 12 of the membrane 6. Following the actuating surface 12, the membrane 6 goes over in the axial direction into an edge region, which widens conically downward with a peripheral sealing portion 14. In the state of rest of the membrane 6 in which no pressure is exerted, this sealing portion 14 terminates in a sealed manner with a peripheral sealing edge 15 at an axially lower end of the clearance of the outer housing part 4. As soon as the membrane 6 is compressed from above by manual pressure of an operator's finger, the sealing portion 14 and the sealing edge 15 come at least partly away from their position of contact and open a ventilating path into the interior of the medium reservoir as long as the membrane 6 is deformed. To make a ventilating path possible from the surroundings into the interior of the medium reservoir, the membrane 6 is provided with at least one passage 16. On the inside of the membrane 6, the inner housing part 5 is also provided with at least one passage 19, so that the ambient air coming from outside when there is deformation of the membrane 7 can pass via the passage 16, the passage 19 and the annular space between the inlet connector and the sealing ring 11 into the medium reservoir.
The outer housing part 4 is provided in the region of a discharge opening with a spray nozzle 18, which is integrated in one piece in the outer housing part 4. In the inner housing part 5 on the one hand and the outer housing part 4 on the other hand, a flow path 17 to the spray nozzle 18 is also formed and is closed by a lip portion 13 of the membrane 6 when no pressure is exerted on the membrane 6. The restraint of the membrane 6 is chosen such that, in the mounted state, the lip portion 13 lies against the inner housing part 5 in a radially prestressed manner. The lip portion 13 of the membrane 6 serves as an outlet valve for the pumping chamber 7. The flow path 17 is formed by corresponding profilings in the inner housing part 5 and in the outer housing part 4, the profilings in each case being integrated in one piece in the respective housing part 4, 5. The lip portion 13 forms a downwardly protruding leg portion of the membrane 6 axially under a restraining region at which the membrane 6 is clamped in a sealed manner annularly between an annular shoulder of the outer housing part 4, delimiting the clearance, and a bottom portion of the inner housing part 5, a remaining bottom surface of the housing part 5 forming the pumping chamber 7 together with the inner contour of the membrane 6. The restraining region forms a solid joint of the membrane 6 for the lip portion 13. As soon as the membrane 6 is subjected to pressure axially from its position of rest, represented in
The embodiment represented by the sectional representation of
In the case of both embodiments, both the closure part 3 and also the inner housing part 5 and the outer housing part 4a are in each case produced from a thermoplastic material. The inlet valve 8 preferably likewise consists of a thermoplastic material.
The embodiment as shown in FIGS. 3 to 8 corresponds substantially to the dosing device 1 as shown in
As can be seen well from FIGS. 5 to 8, the flow paths 17b in the outer housing part 4b are of a slightly modified design in comparison with the embodiment as shown in
The lip portion 13 of the membrane 6 is fitted onto the conical region of the inner housing part 5 under elastic radial prestress and is fixed in this radially prestressed position by the already described pressing between the outer housing part 4b and the inner housing part 5 or closure part 3.
As soon as the pumping chamber 7 is compressed by pressure being exerted on the membrane 6, on the actuating surface 12, the increased pressure of the medium inevitably leads to an elastic opening of the lip portion 13 corresponding to
In order to avoid correctly aligned mounting of the inner housing part 5 in relation to the closure part 3 and in particular undesired twisting of the inner housing part 5 in relation to the closure part 3 in the mounted operating state of the dosing device 1b, mutually corresponding insertion profilings 20, 21 are provided on the inner housing part 5 and on the closure part 3, respectively, making it possible for the housing part 5 and the closure part 3 to be inserted axially one into the other and, in the fitted-together state, subsequently forming a means of preventing the inner housing part from being twisted in relation to the closure part 3.
The embodiments as shown in
Coinciding with the dosing device 1 as it is known from
As a departure from the dosing device 1 according to
The dosing device id represented in
In the embodiment represented in
To actuate the dosing devices 1c or 1d, only the embodiment of which according to
Since the membrane 6c is designed in the manner of a multi-start helical spring, it has the tendency to be deformed back again into the starting position according to
According to
Number | Date | Country | Kind |
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102005026678.9 | Jun 2005 | DE | national |