1. Field of the Invention
The invention concerns a manually operated moistener of the type suitable for use with a mail processing machine as well as similar billing or mail processing apparatuses to which a postal item is manually supplied. Moisteners are used together with devices for sealing postal goods, in particular letter envelopes with a flap that has a water-activated adhesive edge.
2. Description of the Prior Art
A device for wetting and sealing the flap of a letter envelope supplied lying flat is a known from U.S. Pat. No. 799,304. The letter envelope has a flap on its upper side (in the device) and bears the receiver address on its underside.
A wetting device for letter flaps in connection with franking machines is known from German 15 11 420. A letter envelope supplied flat has a turned-down but not yet adhered lap on its underside. The wetting device has a platform and a sword-shaped blade that can be rotated on a hinge so as to cover the platform, the blade being provided with a wetting strip in the underside thereof facing the platform, in a region that is near the top of the envelope flap when the envelope is in place. The wetting strip penetrates between the envelope body and the flap and moistens the flat when the envelope is advanced. The wetting strip is held by spring tongues, which also press the flap of the envelope being guided through the wetting device against the wetting strip so that the adhesive edge is moistened. This wetting device was used in the 1970s for electrical franking machines of the type CM 7000 commercially available from Francotyp Postalia and in a slightly improved form in the 1980s for electrical franking machines of the type MS 5 Curier and MS 5 WK, as well as in the 1990s for electronic franking machines of the type EFS.
The thermotransfer franking machine T1000, also commercially available from Francotyp Postalia, has a fixed thermotransfer print head in the housing for printing a franking imprint and a bay externally attached to the housing for acceptance of an exchangeable ink ribbon cartridge (U.S. Pat. No. 4,767,228). A manual moistener which is basically formed of a cladding, tank, seal, flap separator blade and moistening rocker can be pre-fixed to the thermotransfer franking machine T1000. The screwing together of the parts ordinarily ensues from below so that the screws are hidden from view. The moistening rocker is provided with a natural felt attached in a mount that presses by means of elastic force against a natural felt arranged below, which is integrated into the cladding and acts as a water transfer means in order to supply the water located in the tank to the upper natural felt.
Since normally the tank will not be completely empty of water, the connection from below complicates the regular cleaning cycle of the tank and can lead to unwanted spillate of the remaining water via the filling opening when the module is tilted to loosen the screws.
The filling opening is hidden, covered and so that evaporation of the water during times of non-usage is reduced, such that the system does not dry out given a longer downtime.
The filling opening is open in comparable devices of other franking machine manufacturers, for example the type DM 300 commercially available from Pitney Bowes, in order to enable easy refilling (U.S. Pat. No. 6,406,591), but the water level is more significantly reduced by evaporation so that the water tank of the device can dry out given longer downtimes of the franking machine.
Actuated letter closers of the EFS and Ultimail® franking machines commercially available from Francotyp Postalia are somewhat complicated and make use of a removable tank and with a ball valve integrated into a sealing cap on the underside of the tank. A letter closing machine of the type V3000 for franking machines of the type EFS has an automatic separating and feed device with a downstream moistening and letter closing device. From a front view, the removable tank lies behind the moistening device and can be extracted from above.
A tank with ball seal also exists in comparable devices by other franking machine manufacturers, for example Pitney Bowes, as described in U.S. Pat. No. 5,209,806. Such a ball seal can reduce evaporation, but makes filling the tank with water more difficult. Such a removable tank with a ball seal is somewhat complex, which makes the manufacture thereof more expensive. This is balanced against the advantage of avoiding drying out of the water reservoir, which leads to time-consuming re-start difficulties of the system after refilling, since dried-out moistening elements and special natural felts can only be wetted again with difficulty and, upon drying out, easily form unhealthy mold and mildew.
To prevent this disadvantage, the upper moistening elements, that are in danger of drying out, in Ultimail or and EFS, and in the manual moistener according to U.S. Pat. No. 6,406,591 (Pitney Bowes), now use brushes instead of felt. Brushes, however, can store less water and are more easily contaminated by the flap adhesive.
The letter-closing machine of the type V3000 for EFS franking machines has a brush with a rear-fed felt serving for water storage in the upper region of the moistener. The felt storage for the most part draws water from the lower tank region from above via a wick, while the flap of the mail item prevents absorption via the lower transfer material. However, this makes the accessibility to the moistener elements more difficult and can easily lead to the unseating of the upper moistener elements on the lower transfer material if the flexible wick prevents a down folding.
Particularly in manual moisteners, the pressure of the upper moistener elements on the lower transfer material or the envelope flap can be reinforced by a spring, which leads to a more secure water transfer and adhesion of the moistened flap to the envelope body. Separate axles are mounted as rotation points for the moistener rocker. There are also simplified arrangements in which these axles are integrated into molded parts (such as the blade and the moistener rocker) with specially formed geometries (U.S. Pat. Nos. 4,926,787 and 4,903,633 and 5,022,953 and letter closers of the type V3000 for the EFS and Ultimail® franking machines).
Particularly with smaller postal apparatuses with lesser metering capacity and lower throughput of mail pieces, longer downtimes frequently occur in which the water reservoir can dry out by evaporation. In this case aggravated, unhealthy mold and mildew formation occurs in many moistening materials. After the devices have been dried out, time-consuming start-up difficulties occur until the necessary moistening capabilities are again available to the system. Some moistening materials are even unusable and must be changed. The water level in the tank often can be detected read only with difficulty, so refilling is easily forgotten. Given a modular design, i.e. a tank that is removable from the franking machine, at the regular cleaning intervals spillage of the residual water content easily occurs during the tilting of the module in order to reach the screw connections accessible from below. As noted above, the water filling opening is covered in the known moistener used in the T1000 franking, but it is accessible only with difficulty since it is hidden, at a central location relative to the flap length, below the rotational axis of the spring-operated moistening rocker. In the predecessor model, the moistener contact surfaces of the upper and lower water transfer means are too narrow to ensure a sufficient wetting of large or long flaps lying transversally in C4 envelope formats.
An object of the present invention is to provide a manual moistener that is improved with regard to maintenance. A further object is to provide such a manual moistener water fill opening that is covered nut which is easily accessible in an uncomplicated manner while still achieving low evaporation. Another object is to make cleaning of such a manual moistener easier, wherein water spillage is prevented upon loosening the connection of the water reservoir from its normal position. A further object is to design a water transfer and moistening arrangement for such a manual moistener that requires less maintenance and has an easier wetting capability, and that is easily exchangeable and has a sufficient water dispensing quantity to moisten even large, transversally-lying envelope flaps.
The invention is based on the recognition that maintenance of the moistener assembly by an operator is more easily possible when it can be exclusively, effectively undertaken from above. This is accomplished by the moistener rocker being accessible from above and being spring-mounted such that it can rotate on an associated hinge on the blade and can be locked in a maintenance position by a locking contour.
The above objects also are achieved by the upper part and lower part of the moistener being connected by fastening with connection elements that can be detached exclusively from above. Accidental spilling of the residual water thus is prevented during a regular cleaning interval. The above objects are also achieved by an antibacterial lower water transfer element in the lower part and an antibacterial upper moistening elements in the upper part which, by bending the upper end of the lower water transfer element, have an enlarged contact area (surface) for water transfer with one another. The edge of the upper moistening element, which is farther from the placement and guidance wall of the upper part, exhibits a greater width in the transport direction than its edge close to the placement and guide wall. The upper moistening element has a clamp region held in a clamp groove of the moistener rocker and is easily accessible with the rocker in an opened position.
The water-filling port has an oval, large opening oriented forwardly relative to the operator, below the spring-mounted moistener rocker, that can be brought into a maintenance position. The water-filling port is deep and visibly narrowed towards the bottom so that the water surface lies at its maximum level upon reaching the water-filling socket. The moistener rocker covers the filling opening. It can be pivoted upwardly via a recessed grip and locks in this position in order to enable simplified filling of the tank.
A locking contour is integrated on the blade and spring-catches behind a projector on the moistener rocker and thus uncovers the filling socket. By finger pressure, the catching can be overcome and the water-filling nozzle is covered again. The moistener rocker with pressure spring retainer and clamping groove for the upper moistening means is clipped on the blade in a contour supported on both sides. The spring-locking contours of the rotation axle are advantageously located on the moistener rocker, that can be exchanged easily and without tools. The water transfer and moistening arrangement is formed of highly absorbent artificial felt of low density, so mold and mildew formation are prevented while also extending the lifespan.
The contact surfaces of the lower water transfer element and the upper moistening element have been significantly enlarged in order to be able to transfer sufficient water in the short (under the circumstances) time between each flap moistening. The shape of the contact surface of the moistening element resembles a with its top cut off, making it triangular sail trapezoidal, such that its water storage capability grows in areas with the greater distance from the placement and guide wall. Both elements can be simply exchanged since they can be unclamped and slid out without auxiliary mounting in contours in the cladding on the moistener rocker such as the conventional (felt mounting contours).
a is a plan view of blade carrier and blade of the manual moistener with the moistener rocker removed in accordance with the invention.
b is a plan view of the moistener rocker in accordance with the invention.
c is a plan view of the moistening element in accordance with the invention.
A perspective view of superstructural parts is shown in
On its other side facing downstream in terms of mail flow, the blade 12 has an opening 120 with at least one hinge 123, 126 supported on both sides in order to enable a rotational motion of the moistener rocker 13. On the side of the blade 12 facing away from the vertical letter placement wall 11, first supports 122, 124 of the first hinge 123 are integrally molded on both sides, and second supports 125, 127 of the second hinge 126 are integrally molded on both sides of the side of the blade 12 facing toward the vertical letter placement wall 11. Both hinges 123, 126 lie on the same axial line and serve for rotatable fastening of the moistener rocker 13. A first notch 128 for locking contours of the moistener rocker 13 is molded into the blade between the first support 122 and the outer edge of the blade 12. A second notch 129 for spring support is molded between the block 124 of the first support 122, 124 lying at the blade middle, and the block 125 of the second support 125, 127 lying at the blade middle. The moistening rocker 13 has a retaining contour 138 shaped corresponding to the first notch 128 and a third notch 129 for spring support shaped corresponding to the second notch 129. The third notch 139 lies in an edge contour 130 of the moistener rocker 13 and merges in the edge contour into an opening with a peg 137 that enables a guidance and support of the spring 17. Locking contours 131, 132 are molded into the edge contour 130 of the moistener rocker 13.
The moistener rocker 13 can be opened upwardly and locked by the locking contours 131, 132 on its rotation axis. The locking contours 131, 132 of the moistener rocker 13 are engaged with at least one hinge 123, 124 of the blade 12. The moistener rocker 13 is equipped with an exchangeable water transfer element 15 which, by the spring 17, is pressed against the adhesive edge of the flap of a letter envelope as it is guided through. The blade carrier 16 has a grip recess 161 allowing the moistener rocker 13 to be grasped to bring it into a maintenance position in which the retaining contour 138 locks (see
A perspective view of superstructural parts on an upper part of the manual moistener 1 is shown in
A sectional front view of the upper part of the manual moistener is shown in
a shows a plan view of the blade carrier 16 and blade 12 of the manual moistener with the moistener rocker 13 removed. An arm of the blade carrier 16 that extends downstream in terms of the mail flow of the blade 12 is next to the downstream-directed opening 120 on the blade 12 relative to the placement and guidance wall 11. The water filling opening 163 in the arm of the blade carrier 16 has the planar spray protection wall 165 whose back side serves as a stop for the retaining contour of the moistener rocker 13 and lies in an opening in the section in which blade 12 and blade carrier 16 are connected. The opening in the blade 12 is formed by the first notch 128 in the blade 12 for the retaining contour. The lobe-shaped projection 166 of the blade carrier 16, the design of which sets the locking behavior of the moistener rocker 13, is arranged at the transition from the blade 12 to the blade carrier 16. The opening 164 for a connection element lies in the tapering end of the arm of the blade carrier 16 next to the water filling opening 163. The supports 122, 124 and 125, 127 on both sides of the hinges 123, 126 and the second notch 129 for spring support are arranged on the blade 12 at the edge of the opening 120 directed downstream in terms of mail flow. A contour 121 is integrated upstream in terms of mail flow on the blade, the contour 121 forming what is known as the arrival curve.
b shows a plan view of the moistener rocker 13 without the moistening element. A peg 137 for the mountable spring 17 is arranged in an opening of the moistener rocker 13, whereby the opening is molded corresponding to the tolerances of the spring 17 and opposite the second notch 129 of the blade 12, in an edge contour 130 of the moistener rocker 13. The latter has at the opening a third notch 139 in the moistener rocker 13 for spring support. Furthermore, locking contours 131, 132 which are fashioned such that the can plug into the hinges 123, 126 are molded on both sides of the edge contour 130. A retaining contour 138 of the moistener rocker 13 overhangs its edge contour 130.
c shows a plan view of the moistening element 15 which, like the water transfer element 18 shown in
The upper part 10 and the lower part 14 of the moistener can be connected by means of connection elements 101, 102, 103 and 104, with a seal 19 being arranged between upper part 10 and lower part 14. The connection element 104 is, for example, a screw that can be inserted into an opening 164 (visible in
Openings 1062 and 1063 for connection elements 102 and 103 are incorporated on the backside 106 of the upper part 10, with corresponding openings 192 and 193 being provided in the seal 19 and domes 142 and 143 in the lower part 14. Through the openings 192 and 193, the connection elements 102 and 103 can be detachably connected from above.
The upper part 10 has side walls 105 and 107 as shown in
A step 111 on the placement and guidance wall 11 is provided on a tabletop 100 of the upper part 10. Downstream (in terms of the mail flow) of the first step 111, a further step 112 is attached in an ascending manner on the placement and guiding wall 11. The further step 112 supports bearing rails 1121 . . . 112x in order to ensure frictionless transfer of a mail piece to the franking machine. Upstream (in terms of the mail flow) of the first step 111, a feed incline 110 is attached in a descending manner on the placement and guidance wall 11. An opening 1101 for a connection element 101, for example a screw, is introduced into the feed incline 110 in order to enable a screw connection with a dome 141 of the lower part 14 via an opening 191 in the seal. An opening 1005 is provided in the table top 100 of the upper part 10 that accommodates the water filling nozzle (covered) of the blade carrier 16 for which a corresponding opening 19 is provided in the seal 19 whose main opening 190 is arranged from the center of the first step 111 until near the edge (situated downstream in terms of mail flow) of the seal 19. The main opening 190 accommodates the water transfer element 18, one end of which extends into the water stored in the inner tank chamber 140.
The other end of the water transfer element 18 proceeds through the slit-shaped opening 114 on a bearing surface 115 of the upper part 10 which is arranged on the base of a shaft 113 within the first step 111, whereby the shaft 113 reaches up to the further step 112. The water transfer element 18 is fastened by clamping below the further step 112. Between the shaft 113 and an edge which is formed by feed incline 110 and the first step 111, projection-shaped spacing bodies 1111 . . . 111x are arranged on the first step 111 in order to ensure a separation between the envelope flap and water transfer element 18 when a letter envelope is slid through by the manual moistener 1. The entire lower part 14 of the moistener 1 is formed of a visible, transparent water tank that exhibits max./min. water level markings (not shown) on the front and clearly visible windows for water level checking. The remaining outer surfaces of the lower part can be designed rough and are thus semi-transparent. A projection 145 that enlarges its water containing capability can be integrally molded on the water tank on the side facing toward the franking machine 2. The lower part 14 of the moistener 1 stands on four integrally molded feet 146, 147, 148 and 149, of which only the first is visible in
A plan view of the manual moistener 1 is shown in
The base 108 has the upper step surface 1083 on which at least one centering projection 1082 is attached on the right side wall 105. A window 109 that exposes a display surface of the lower part 14 is incorporated into the left side wall 107. The feed incline 110, the first step 111 and the further ascending step 112 are integrally molded into the placement and guidance wall 11. A transfer incline 116 for the flap of the mail piece to be closed is arranged in the mail flow between the first step 111 and the step edge of the further step 112. The shaft 113 for the water transfer element 18 is molded in the first step 111. The water transfer element 18 wets the moistening element 15 of the moistener rocker 13 with water in the operating position when no mail piece abuts the manual moistener 1 and is directed through. The blade carrier 16 separated from the placement and guidance wall 11 and mounted on the edge at the front side of the manual moistener on its table top (covered) carries the blade 12 which exhibits an entrance area near the placement and guidance wall 11. A distance D within a range of approximately 3 mm to 20 mm exists at the nearest point. The blade 16 has at least one hinge 126 at the block 125 between the notch 129 for spring support and the point of the blade 12, in which hinge 126 at least one locking contour 131 engages the moistener rocker 13. The rotation axle runs inside of or outside of the edge contour 130 of the moistener rocker 13. A marked dash/dot line AA′ clarifies the section through the plan view of the manual moistener 1 which is subsequently explained in detail using a sectional view (
Te water transfer element 18 may be an antibacterial artificial felt, for example a needled felt made from polyester. An antibacterial artificial felt by the company Vereinigte Filzfabriken AG (VFG) is suitable. Rails 1121 through 1125 are mounted on the step 112 at the outlet of the manual moistener 1. This allows, among other things, the maintenance of the manual moistener 1 to ensue from above, which requires numerous components to be designed so that the moistener rocker 13, that can be opened upwardly can be locked in a maintenance position which likewise (like a fastening via the connection elements that can be loosened only from above) makes filling easier and helps prevent spillage of water. The covering of the funnel-shaped water filling opening 163 by the moistener rocker 13 brought into the operating position, reduces evaporation, which extends the maintenance interval. The antibacterial water transfer element 18 and the moistening element 15 contribute to the extension of the maintenance interval with the moistening element 15 being arranged in the moistener rocker 13 so as to be easily accessible from above to make the maintenance easier. The deviation of the moistening element 15 transverse to the transport direction of the mail pieces is selected so that a sufficient wetting is also ensured for long flaps lying transversally, while at the same time the felt area located in contact with the lower water transport means is enlarged. For example, the contact surface near the flap fold is 14 mm, however is already 29 mm wide at the flap point. The edge c of the contact surface 153 near the placement and guidance wall 11 of the upper part 10 in the transport direction thus exhibits a smaller width than its edge a distanced from the placement and guidance wall 11. The edge a is broadened to 29 mm in the transport direction. The contact surface of the moistening element 15 has a triangular sail-like to trapezoidal form. The contact surface from the flap fold to the flap tip is in this manner preferably larger as the adhesive surface to be wetted increases in the most disadvantageous case. The contact surface should be larger than A=600 mm2 and smaller than A=2500 mm2. The rectangular surface 151 in the clamping region and the square area 152 in the transition region should be larger than 5×60 mm2 and smaller than 10×80 mm2. The felt thickness and density are selected so that the upper felt is flexible and thin so that it always lies on the lower felt, even given an uneven lower felt or disadvantageous tolerance design, i.e. non-parallelism of the upper and lower felt. The thinner upper felt here requires no separate mounting, but rather is inserted directly into the clamping groove 134 on the underside of the upper moistener rocker 13.
Although modifications and changes may be suggested by those skilled in the art, it is the intention of the inventor to embody within the patent warranted hereon all changes and modifications as reasonably and properly come within the scope of his contribution to the art.
Number | Date | Country | Kind |
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20 2004 011 390.2 | Jul 2004 | DE | national |