The invention relates generally to a manually operated pump and, more particularly, to a manually operated pump that is pivotally mounted to a base and features various improvements over prior manual pumps.
Pumps for transporting fluid from one location to another are a key technology for many commercial industries. For example, the farming industry uses pumps to transport water to irrigate crops. In modern times, in many industrialized countries, pumps now feature automated devices operated by electric motors, robots, computers, etc. However, in certain less developed regions of the world (e.g., certain regions of Africa), such modern technologies are not economically feasible. In such regions, there is still a need for cheaper and more accessible manually operated pumps. In fact, it has been shown that the use of such pumps to irrigate crops with underground water can dramatically improve agricultural production. The ability to irrigate crops during the dry season, when natural rain water is scarce, has been proven to perpetuate a reoccurring cycle of success for farmers using these pumps. More information can be found at: http://kickstart.org/
U.S. Pat. No. 7,517,306 describes a manually operated pump that includes a piston and cylinder pumping mechanism pivotally connected to a base. This arrangement enables an operator to drive the piston in and out of the cylinder, causing fluid to be pulled from a remote source and then pushed to a delivery location. The pivot connection enables improved and more energy-efficient performance of the piston driving action. For example, users can rock their hips back and forth while moving their arms in a rowing motion (as such, the pump described in U.S. Pat. No. 7,517,306 will sometimes be referred to herein as the “hip pump”). Users can also use their back and leg muscles, as opposed to just their arm muscles, as is the case in many conventional manual pumps.
U.S. Pat. No. 8,770,954 describes another manually operated pump that includes a pair of treadles attached to a rocker pivot mounted on a frame. A user stepping on the treadles causes alternate driving of a piston in and out of each of two cylinders, causing fluid to be pulled from a remote source and then pushed to a delivery location. This pump generally exhibits more pumping power than the pump described in U.S. Pat. No. 7,517,306, but it is also larger with more components, making it more expensive, more difficult to assemble, and harder to package and ship.
Although the manually operated pumps described above have benefited farmers, their operation has revealed certain areas for improvement, described in detail below.
In various implementations, this disclosure describes an improved manually operated pump. The improvements described herein are primarily directed to improvements to the hip pump described in U.S. Pat. No. 7,517,306. Rather than repeating the disclosure from that patent in the body of this application, it is incorporated by reference herein in its entirety.
In one aspect, the invention relates to a manually operate pump. The pump includes a base, a molded valve box of unitary construction pivotally mounted to the base, a cylinder removably mounted to the valve box, and a piston assembly at least partially disposed within the cylinder. The valve box can include (i) a valve chamber forming an inlet and an outlet and a divider disposed therebetween and (ii) a valve plate featuring an inlet valve in flow communication with the inlet and an outlet in flow communication with the outlet. The piston assembly can include a pump shaft having a distal end proximate to the valve box and a proximal end. The pump shaft can include a handle at the proximal end, a molded piston of unitary construction at the distal end, and a pair of opposing piston cups mounted to the piston.
In some embodiments of the above aspect, the valve chamber can include (i) an inlet angled surface adapted to direct fluid through the inlet valve and (ii) an outlet angled surface adapted to direct fluid through the outlet. The valve plate can further include a pair of shaped apertures adapted to accept a corresponding part of the inlet valve and the outlet valve, the part having a shape complementary to the shaped apertures, so as to secure the inlet valve and the outlet valve to the valve plate using no structural support beyond the shaped aperture. In some cases, the inlet valve and outlet valve are separate parts. In other cases, the inlet valve and the outlet valve are formed in a single molded part of unitary construction.
In some embodiments of the above aspect, the cylinder is removeably mounted to the valve box with a threaded interface. In some cases, the handle forms a T shape. In some instances, the pump also includes a stopper cap disposed at a proximal end of the cylinder and adapted to prevent the pump shaft from being fully pulled out of the cylinder. The stopper cap can include (i) an outer diameter greater than an outer diameter of the cylinder and (ii) a rim adapted to block a portion of a lumen formed by the cylinder. In some cases, the rim is adapted to engage at least one of the opposing piston cups to prevent the pump shaft from being fully pulled out of the cylinder.
In some embodiments of the above aspect, the pump also includes a filler cap forming an inlet disposed at the proximal end of the pump shaft and adapted to deliver a priming fluid into the cylinder through the piston assembly. The inlet can include a frustoconical shape. In some cases, the priming fluid is delivered to the pair of opposing piston cups through at least one weep hole formed in the piston. At 1650 meters, the pump can be adapted to pump fluid from at least 6 meters below the pump to at least 6 meters above the pump. In such instances, the average flow rate of the fluid can be at least about 0.225 liters per second.
In another aspect, a method of assembling a manually operated pump is provided. The method can include the steps of providing a base, pivotally mounting a molded valve box of unitary construction to the base, attaching a valve plate to cover a valve chamber of the valve box, inserting an inlet valve and an outlet valve into the valve plate, mounting a molded piston of unitary construction to a distal end of a pump shaft, mounting a pair of opposing piston cups to the molded piston, disposing a cylinder about at least a portion of the pump shaft, and removably mounting the cylinder to the valve box.
In some embodiments of the above aspect, the step of removeably mounting the cylinder to the valve box includes threading the cylinder onto the valve box with a threaded interface. In some cases, the method further includes the step of installing a stopper cap at a proximal end of the cylinder. The stopper cap can be adapted to prevent the pump shaft from being fully pulled out of the cylinder. In other cases, the method further includes the step of installing a filler cap forming an inlet at a proximal end of the pump shaft. The filler cap can be adapted to deliver a priming fluid into the cylinder. In some instances, the method further includes the step of installing a handle at the proximal end of the pump shaft.
In the drawings, like reference characters generally refer to the same parts throughout the different views. Also, the drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating the principles of the disclosed subject matter. In the following description, various embodiments are described with reference to the following drawings, in which:
In various embodiments, the pump 100 features an improved valve box over the hip pump. In the hip pump, the valve box is formed of a separate inlet plate, a separate outlet plate, and separate connectors to the inlet and outlet pipes/tubes, all welded together. In some instances, this arrangement can make the valve box more difficult to manufacture. Also, the valve box is more susceptible to break and/or leak along the weld joints, which can adversely affect its performance.
As shown in
In general, the valves 134, 136 can take any suitable configuration and can be selected from numerous known valve types. As one example, the valve plate 132 can form two shaped apertures 138, 140, one for accepting the inlet valve 134 and the other for accepting the outlet valve 136. The shaped apertures 138, 140 can be adapted to accept a part of the valves 134, 136 having a shape complementary to the shaped apertures 138, 140. In some embodiments, the interaction between the complementary shapes of the shaped apertures 138, 140 and the valves 134, 136 is all that is required to secure the valves 134, 136 to the valve plate 132. This negates the need for attaching the valves 134, 136 using additional hardware (e.g., rivets, screws, etc.) which can complicate manufacture and repair.
In some embodiments, as shown for example in
In another embodiment, the valve plate 132 and the valve box 106 can be molded (e.g., injection molded) from the same part. In such embodiments, during manufacture, the base of the pump 100 can be open to allow injection punches to enter. Plastic plates can then be welded over the opening to ensure the pump 100 is water tight.
In various embodiments, the pump 100 also exhibits an improved priming mechanism from the hip pump. As described in U.S. Pat. No. 7,517,306, priming a pump by introducing fluid over the piston and the piston cups can help create an initial seal between the piston and the cylinder until the pumping fluid reaches the cylinder and maintains the seal. The priming fluid can also serve as an initial lubricant between the piston and the cylinder. However, in the hip pump, the primary way to prime the pump is to introduce priming fluid through a splash cap located at the top of the cylinder, which generally requires removal of the pump shaft.
Referring to
In some instances, a handle 162 (e.g., a T-shaped handle) can also be attached at the proximal end of the hollow pump shaft 160. Given the proximity of the handle 162 and the filler cap 158, in some cases, an operator can insert the priming fluid into the filler cap 148, while holding the handle 162.
In various embodiments, the pump 100 also exhibits an improved piston from the hip pump. In the hip pump, the piston is formed from multiple disks separately attached to the pump shaft. Turning back to
The piston cups 166, 168 can form a seal with the inner wall of the cylinder 128 to prevent air from entering the system and adversely affecting the operation of the pump 100. In some cases, the piston cups 166, 168 can include a deformable outer rim that is (i) deflected outward upon application of a force in one direction along the longitudinal axis of the cylinder 128 and (ii) deflected inward upon application of a force in the opposing direction along the longitudinal axis of the cylinder 128. The piston cups 166, 168 can be arranged in opposite orientations, such that when the outer rim of the lower piston cup 166 is deformed outwards, the outer rim of the upper piston cup 168 is deformed inwards and vice versa. With this configuration, regardless of whether the piston 164 is being pulled or pushed within the cylinder 128, one of the piston cups 166, 168 is deforming outward against the inner wall of the cylinder 128 to prevent air from entering the lower portion of the cylinder 128 (e.g., the portion that fills with fluid on an up stroke of the piston 164).
In various embodiments, the pump 100 exhibits an improvement over the hip pump in that its pump shaft 160 is wider than that of the hip pump. In some cases the outer diameter of the pump shaft 160 is within a millimeter or a few millimeters of the inner diameter of the cylinder 160. The wider pump shaft 160 is more durable and less susceptible to deformation (e.g., buckling, bending, etc.) than a narrower pump shaft. However, a wider pump shaft 160 necessarily creates less room within the interior of the cylinder for other parts. For example, the hip pump includes a cylinder cap within the interior of the cylinder that prevents the pump shaft from being pulled out of the cylinder. The wider pump shaft 160 of pump 100 leaves less room for the cylinder cap within the interior of the cylinder 128.
Accordingly, in various embodiments, the pump 128 includes a stopper cap 178 that can attach at a proximal end of the cylinder 128, about an exterior of the cylinder 128.
In various embodiments, the pump 100 can exhibit the following performance parameters. At 1,650 meters above sea level, the pump 100 can pump fluid from at least 6 meters below the pump to at least 6 meters above the pump, at an average flow rate of at least about 0.225 liters per second. At sea level, the pump 100 can pump fluid from at least 7 meters below the pump to at least 7 meters above the pump, at an average flow rate of at least about 0.225 liters per second. At 1,650 meters above sea level, the pump 100 can pump fluid from at least 5 meters below the pump to at least 5 meters above the pump, at an average flow rate of at least about 0.45 liters per second.
In various embodiments, the pump 100 includes features that help ensure that the inlet valve 134 and the outlet valve 136 are installed in the correct orientation. For example, as shown in
As one example, the gasket 142 can include a blocking portion 199 (see
In some instances, the valve box 106 and/or the gasket 142 can form a ridge 208 (e.g., formed by the divider 116). In some such instances, the hinge portions 200, 202 of the valves 134, 136 can be shaped such that they are close together (e.g., adjacent or flush) on a top side 210 of the valve plate 132, such that the ridge 208 will block the valve plate assembly from being installed if it is installed upside down. As shown for example in
In various embodiments, the valve plate 132 and/or the valves 134, 136 can be shaped such that the valves 134, 136 are only received in the correct location/orientation. For example, as mentioned above, in some embodiments shaped apertures 138, 140 of the valve plate 132 can be adapted to accept a part of the valves 134, 136 having a shape complementary to the shaped apertures 138, 140. In some such embodiments, the shape of the inlet valve 134 may only be complementary to the shape of the shaped aperture into which the inlet valve 134 is to be inserted and not be complementary to the shape of the shaped aperture into which the outlet valve 136 is to be inserted. Similarly, the shape of the outlet valve 136 may only be complementary to the shape of the shaped aperture into which the outlet valve 136 is to be inserted and not be complementary to the shape of the shaped aperture into which the inlet valve 134 is to be inserted. For example, the shaped apertures 138, 140 may have different orientations (e.g., one complementary to the inlet valve 134 and the other complementary to the outlet valve 136) as shown, for example, in
The terms and expressions employed herein are used as terms and expressions of description and not of limitation and there is no intention, in the use of such terms and expressions, of excluding any equivalents of the features shown and described or portions thereof. In addition, having described certain embodiments of the invention, it will be apparent to those of ordinary skill in the art that other embodiments incorporating the concepts disclosed herein may be used without departing from the spirit and scope of the invention. The structural features and functions of the various embodiments may be arranged in various combinations and permutations, and all are considered to be within the scope of the disclosed invention. Unless otherwise necessitated, recited steps in the various methods may be performed in any order and certain steps may be performed substantially simultaneously. Accordingly, the described embodiments are to be considered in all respects as only illustrative and not restrictive. Furthermore, the configurations described herein are intended as illustrative and in no way limiting. Similarly, although physical explanations have been provided for explanatory purposes, there is no intent to be bound by any particular theory or mechanism, or to limit the claims in accordance therewith.
This application is a continuation of U.S. patent application Ser. No. 16/382,748, filed Apr. 12, 2019, and entitled “Manually Operated Pump Assembly,” which is a continuation of International Application Serial No. PCT/US2017/061547, filed Nov. 14, 2017, and entitled “Manually Operated Pump Assembly,” which claims priority to and the benefit of U.S. Provisional Patent Application No. 62/421,662, filed on Nov. 14, 2016, and entitled “Manually Operated Pump Assembly,” the disclosures of both of which are incorporated by reference herein in their entireties.
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Number | Date | Country |
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101076379 | Nov 2007 | CN |
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Entry |
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First Office Action issued by the China National Intellectual Property issued on Sep. 21, 2020, for CN Application No. 201780078188.3 (10 pages). |
Number | Date | Country | |
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20220381233 A1 | Dec 2022 | US |
Number | Date | Country | |
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62421662 | Nov 2016 | US |
Number | Date | Country | |
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Parent | 16382748 | Apr 2019 | US |
Child | 17570219 | US | |
Parent | PCT/US2017/061547 | Nov 2017 | WO |
Child | 16382748 | US |