Manually wound cord storage unit

Information

  • Patent Grant
  • 6186433
  • Patent Number
    6,186,433
  • Date Filed
    Thursday, June 3, 1999
    25 years ago
  • Date Issued
    Tuesday, February 13, 2001
    23 years ago
Abstract
A manually wound cord storage apparatus comprising a reel frame having a central hub, a handle and at least two feet attached to a generally planar body. A spool for storing an electrical cord is rotatably mounted on the central hub. A winding knob is rotatably mounted on the spool for assisting the rotation of the spool around the central hub. The cord storage apparatus permits easy storage and transportation of an extension cord for supplying power to small appliances and electrical tools. The feet permit the apparatus to be used and stored in an upright position out of water and dirt.
Description




BACKGROUND OF THE INVENTION




The present invention relates generally to a storage reel for an electrical extension cord. More specifically, the present invention relates to a manually wound cord storage unit configured specifically for use with small appliances and electrically powered tools that supports an extension cord out of water and dirt and permits the cord to be easily rewound and stored after use.




Cord storage reels for storing and transporting electrical extension cords are known. Such reels consist basically of a spool on which the extension cord can be wound. In some cases, the spool is enclosed in a housing. Typically, a crank is connected to the spool so that the spool can be manually rotated to wind the extension cord thereabout. Such reels are particularly useful in industrial or commercial settings such as automobile repair shops, machine shops, carpentry shops and construction sites. They permit workers to readily access electrical power as needed for the operation of portable electric tools, test devices, and trouble lights at various locations remote from an existing power outlet. Such reels are also very convenient around the house and yard, particularly for use with electrically powered outdoor appliances like hedge trimmers, electric lawn mowers, edgers, and blowers that could potentially be used hundreds of feet from an electrical outlet. In addition, the use of extension spools makes it possible to use only pigtails, i.e. short electrical cords, on electrical tools and devices thereby simplifying the movement and storage of such tools and devices.




While exterior designs may vary, the most basic cord storage reels are not much more than a spool about which an extension cord can be wound or a spool mounted in a housing. Such devices having a crank to aid in turning the spool to rewind the extension cord are shown, for example, in the U.S. Pat. Nos. 2,856,470 and 4,244,536.




SUMMARY OF THE INVENTION




The present invention concerns a storage apparatus for an electrical extension cord configured specifically for use with small electrical appliances and tools.




The portable, manually wound cord storage apparatus of the present invention includes a reel frame having a central hub with a carrying handle and at least two feet connected to the central hub forming a cradle. A spool for storing an electrical cord is sized to fit in the cradle and is pivotally attached to the central hub. A winding knob is pivotally connected to the spool for assisting the rotation of the spool around the central hub. The cord storage apparatus permits easy storage and transportation of an extension cord for supplying power to small appliances and electrical tools. The feet permit the apparatus to be used and stored in an upright position out of water and dirt. The open cradle construction permits an easy visual check of how much extension cord remains on the reel.




One object of the invention is an apparatus on which an extension cord can be conveniently stored.




Another object of the invention is an apparatus from which an extension cord can be manually unwound and retracted to provide easy access to a desired amount of an extension cord as needed.




Still another object of the invention is an apparatus that will support an extension cord in a position removed from surface dirt and water.











BRIEF DESCRIPTION OF THE DRAWINGS




The above, as well as other advantages of the present invention, will become readily apparent to those skilled in the art from the following detailed description of a preferred embodiment when considered in the light of the accompanying drawings in which:





FIG. 1

is a perspective view of a manually wound cord apparatus in accordance with the present invention;





FIG. 2

is a perspective view from the opposite side of the apparatus shown in

FIG. 1

; and





FIG. 3

is a side elevational view of the apparatus shown in the FIGS.


1


and


2


.











DESCRIPTION OF THE PREFERRED EMBODIMENT




There is shown in the

FIGS. 1-3

a portable manually wound cord storage apparatus


10


including a reel frame


11


and a spool


20


. The reel frame


11


has a central hub


12


of cylindrical shape open a one end and closed at an opposite end by a wall


12




a


. Positioned around the central hub


12


are a handle


13


and at least two feet


14


,


15


. The spool


20


is rotatably mounted to the central hub


12


and has a winding knob


22


that permits easy manual rotation of the spool


20


about the central hub


12


. The apparatus


10


according to the invention permits convenient storage of an extension cord as well as permitting ready access to manually unwind or retracted a desired amount of an extension cord as needed.




The reel frame


11


consists of a generally planar body


16


having a central aperture


17


about which the projecting central hub


12


extends and radially extending legs


18




a


,


18




b


and


18




c


. A handle


13


is attached to an outer end of the leg


18




a


and extends generally parallel to a common axis A of the hub


12


and the aperture


17


. A pair of feet


14


,


15


are similarly attached to the outer ends of the legs


18




b


and


18




c


respectively and also extend parallel to the common axis A. (While the invention is illustrated with two feet


14


,


15


, these two feet may be connected by a single piece of material to form a broad support platform, or three, four, or more feet may be attached to the planar surface


16


to support the frame.) The handle


13


permits the apparatus


11


to be hand carried and the feet


14


,


15


permit the apparatus to be rested on a generally horizontal surface. In the illustrated configuration, the handle


13


is located diametrically opposite a midpoint between the two feet


14


,


15


which are closer together than they are to the handle.




The feet


14


,


15


are configured to provide a broad base of support for the cord storage apparatus


10


such that the axis of rotation of the spool


20


is parallel to the surface that the feet


14


,


15


are resting on. The feet


14


,


15


support an extension cord wound on an apparatus of the invention in a position removed from surface dirt and water. If it is desired to rest the apparatus


10


on its side, a plurality of generally hemispherical supports are provided on the surface of the body


16


facing away from the spool


20


. A support


19




a


extends outwardly from the leg


18




a


, a support


19




b


extends outwardly from the leg


18




b


and a support


19




c


extends outwardly from the leg


18




c


. The supports will contact the supporting surface and space the apparatus


10


thereabove.




The spool


20


comprises a generally tubular central portion


20




c


connected between a first side


20




a


and a second side


20




b


of the spool as shown in FIG.


3


. The first side


20




a


and the second side


20




b


of the spool are substantially mirror images of each other. A hollow interior of the central portion


20




c


is sized to accept the central hub


12


so that the spool


20


can be freely rotated in either direction around the common axis A. A plurality of radially extending retainers


12




b


are formed on the central hub


12


adjacent the end wall


12




a.


The retainers


12




b


extend outwardly a distance greater than the interior diameter of the central portion


20




c


. The retainers


12




b


are chamfered adjacent the end wall


12




a


to permit assembly of the spool


20


onto the hub


12


but prevent removal of the spool with an interference once the spool has been forced past the retainers. When the spool


20


is mounted on the central hub


12


the outer surface of the first side


20




a


of the spool faces the body


16


of the reel frame


11


and the outer surface of the second side


20




b


of the spool faces away from the reel frame


11


. Thus, the outer surface of the first side


20




a


is obstructed by the reel frame


11


and outer surface of the second side


20




b


is unobstructed. This configuration permits the winding knob


22


to be mounted on an axle


21


extending from the outward facing surface


20




b


of the spool. The winding knob


22


is rotatably mounted adjacent a periphery of the second side


20




b


of the spool


20


such that the spool


20


itself acts as a crank to provide added leverage to permit rapid rewinding of an extension cord onto the spool. The outer end of the axle


21


has a small radially extending flange formed thereon which functions to retain the knob


22


.




In order to reduce weight as well as permit easy visualization of the amount of extension cord wound on the spool, a plurality of slots or openings


23


may be formed in one or both sides


20




a


,


20




b


of the spool


20


. Formed in conjunction with one slot on the outer side


20




b


of the spool


20


is a cord connector opening


24


. The cord connector opening


24


permits the male or female connector (depending on which end of the extension cord is being wound first onto the spool


20


) to extend outside the spool


20


. This permits access to the connector at the end of the cord that is wound first onto the spool


20


so that the cord may be used when it is only partially unwound. It also serves to retain the connector at the other end of the cord when it is wound on the spool.




The cord storage apparatus


10


according to the present invention is intended to be used with a standard electrical extension cord or cords for connection between a source of power, such as a wall outlet, and an electrical device. The apparatus of the invention can be sized to hold standard lengths or combinations of standard lengths of various gauges of extension cords having appropriate electrical connectors at either end.




A cord storage apparatus


10


is prepared for use by winding an extension cord on the spool


20


. This is accomplished by placing the connector at one end of the extension cord between the sides of the spool


20




a


,


20




b


and through the cord connection opening


24


. Several turns of extension cord are then made around to spool to secure the end in place. Once the end of the cord is fixed in place, the user holds the handle


13


of the cord storage apparatus


10


in one hand and places the other hand on the winding knob


22


. The winding knob can then be used to rotate the spool


20


and rapidly wind the length of the extension cord onto the spool


20


. Alternatively, the user may anchor the cord storage apparatus


10


on the ground by applying pressure against the handle


13


using one hand and operating the winding knob


22


with the other.




Whether the connector that extends through the cord connection opening


24


is the female connector or the male connector is completely at the discretion of the user. If for example, one is using a circular saw on a roof and the extension cord on the cord storage apparatus


10


is being used to connect the circular saw to an electrical outlet on the ground, it might be most convenient to extend the male connection of the extension cord through the cord connection opening


24


such that the cord storage apparatus


10


remains on the ground close to the electrical outlet. On the other hand, if one is using a variety of power tools to build a dock, for example, a desire to avoid the presence of loops of excess cord that could accidentally fall into the water might make it most convenient to extend the female connection through the cord opening


24


to permit such cord as needed to be wound and unwound from the cord storage apparatus


10


.




The reel frame


11


and the spool


20


are formed of a suitable material such as molded ABS or polycarbonate flame-retardant plastic.




In accordance with the provisions of the patent statutes, the present invention has been described in what is considered to represent its preferred embodiment. However, it should be noted that the invention can be practiced otherwise than as specifically illustrated and described without departing from its spirit or scope.



Claims
  • 1. A portable manually wound cord storage apparatus comprising:a reel frame including a generally planar body, a central hub, a handle and at least two feet formed as an integral unit, said body having a central aperture, said hub extending about said aperture and axially outwardly from said body, said body having a plurality of legs extending radially away from said aperture, said handle and said feet being attached to associated ones of said legs and extending generally parallel to an axis of said hub; a spool for storing an electrical cord, said spool having a hollow interior accepting said hub whereby said spool is rotatably mounted on said hub with said handle and said feet spaced about a periphery of said spool; a plurality of radially extending retainers formed on said hub and configured to permit installation of said spool on said hub and prevent removal of said spool from said hub; and a winding knob rotatably mounted on said spool for rotating said spool on said hub by hand.
  • 2. The apparatus according to claim 1 wherein said reel frame has two of said feet.
  • 3. The apparatus according to claim 2 wherein said handle is positioned at a point diametrically opposite a midpoint between said two feet.
  • 4. The apparatus according to claim 1 wherein said winding knob is mounted adjacent an outer edge of said spool.
  • 5. The apparatus according to claim 1 wherein said reel frame and said spool are fabricated from a plastic material.
  • 6. The apparatus according to claim 5 wherein said plastic material is one of an ABS plastic and a polycarbonate plastic.
  • 7. The apparatus according to claim 1 wherein said spool includes a generally tubular central portion forming said hollow interior and having a first side facing said reel frame attached to one end of said central portion and a second side attached to an opposite end of said central portion.
  • 8. The apparatus according to claim 7 including a cord connector opening formed through said second side.
  • 9. The apparatus according to claim 7 including a plurality of openings formed through said first side and said second side.
  • 10. The apparatus according to claim 1 including a plurality of hemispherical supports extending from said legs in a direction opposite said hub.
  • 11. A portable manually wound cord storage apparatus comprising:a reel frame formed of a plastic material including a generally planar body, a central hub, a handle and two feet formed as an integral unit, said body having a central aperture, said hub extending about said aperture and axially outwardly from said body, said body having three legs extending radially away from said aperture, said handle and said feet being attached to associated ones of said legs and extending generally parallel to an axis of said hub; a spool for storing an electrical cord, said spool having a hollow interior accepting said hub whereby said spool is rotatably mounted on said hub with said handle and said feet spaced about a periphery of said spool; a plurality of radially extending retainers formed on said hub and configured to permit installation of said spool on said hub and prevent removal of said spool from said hub; and a winding knob rotatably mounted on said spool for rotating said spool on said hub by hand.
  • 12. A portable manually wound cord storage apparatus comprising:a reel frame including a generally planar body, a central hub, a handle and at least two feet formed as an integral unit, said body having a central aperture, said hub extending about said aperture and axially outwardly from said body, said body having a plurality of legs extending radially away from said aperture, said handle and said feet being attached to associated ones of said legs and extending generally parallel to an axis of said hub, and a plurality of hemispherical supports extending from said legs in an axial direction opposite said hub; a spool for storing an electrical cord, said spool having a hollow interior accepting said hub whereby said spool is rotatably mounted on said hub with said handle and said feet spaced about a periphery of said spool; a plurality of radially extending retainers formed on said hub and configured to permit installation of said spool on said hub and prevent removal of said spool from said hub; and a winding knob rotatably mounted on said spool for rotating said spool on said hub by hand.
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