This invention relates to a method of manufacturing a bottle which can be closed by a push-on closure, to apparatus for manufacturing the bottle, to a bottle and to a closure for the bottle. The invention is particularly though not exclusively suitable for use with bottles made of PET or PEN thermoplastic materials.
Beer drinkers throughout the world are familiar with the so-called crown cap, which is a metal cap used with glass beer bottles to provide an effective seal and which is applied by a crimping action and removed by a simple tool which engages under the edge of the rim of the cap to bend the cap up and lever it off the bottle. Metal crown caps are very effective but require a glass bottle and can not be used with plastics bottles, particularly made of PET or PEN. There is a need for a simple push-fit closure arrangement as an alternative to the crown cap.
PET bottles with screw tops are known but these do not have the same desirable properties for use with fermented or carbonated gaseous drinks as do crown caps. An example of the manufacture of a PET bottle with a screw top is described in International Patent Application WO97/19806. In that manufacture an embryo container is formed by injection moulding. The embryo container comprises a closed-end tube which will form the body of the bottle with an outward radial flange at its mouth. Part of the upper surface of the flange is formed with a spiral, which will form a screw thread. The embryo container is transferred to a stretch/blow moulding machine where pressure is applied to its interior, forcing the radial flange downwardly and outwardly so that the upper surface of the flange becomes the inner cylindrical surface of the mouth of the bottle with the screw thread formed in it.
Other methods for forming PET bottles are described for instance in U.S. Pat. No. 5,126,177 (Stenger) and U.S. Pat. No. 5,501,590 (Orimoto et al.).
None of the prior art however provides a means for making a bottle with a push-on closure which can be employed with a plastics bottle and/or closure without the need to use a crimped metal crown cap and yet which retains the advantages of the crown cap.
The invention is defined in the independent claims below to which reference should now be made. Advantageous features are set forth in the appendant claims.
A preferred embodiment of the invention is described in detail below with reference to the drawings.
The invention will now be described in more detail, by way of example, with reference to the accompanying drawings, in which:
The method of making a preferred embodiment of the invention and a preferred apparatus for making it, together with the resultant bottle and a closure for the bottle will now be described in detail by way of example.
The bottle is made by an essentially two-stage process. Stage one involves injection moulding in an injection moulding machine a preform. This preform is then transferred to a pressure moulding machine where it is pressure moulded at an elevated temperature to form the final shape of the bottle. When placed into the pressure moulding apparatus the preform is deformed to form the rim of the bottle, and the body of the bottle is formed by blowing. Finally, the bottle is associated with a corresponding push-on closure which, after filling of the bottle, can be push-fitted to the rim of the bottle.
The bottle is made of a material which is susceptible to deformation when heated. This could be glass. However, the invention is particularly suitable for making bottles out of certain plastics materials, particularly thermoplastics. Materials such as polyethylene terephthalate (PET), polyethylene naphathalate (PEN), and co-polymers and blends of these two materials, in both crystalline and a amorphous form, could be viable.
The first stage in the manufacture is illustrated in
The shape of the cavity is such that the preform is generally in the shape of a closed-end tube which tapers slightly towards its closed end, and has a rim at the open end of the tube and defining the opening or mouth of the bottle. The tubular part of the preform will eventually be expanded to form the body of the bottle. At this stage the outer surface and the inner surface of the preform both taper slightly towards the closed end of the tube, being defined by the inner mould surface of the cavity insert 12 and the outer mould surface of the injection core 22, respectively. The plastics is injected through an appropriate orifice 24 in the cavity insert 12, at the bottom end of the tube.
The rim section of the preform which is to form the mouth of the bottle and surrounds the opening to the tubular section of the preform is described in more detail below.
The injection moulding apparatus is provided with appropriate cooling channels around the cavity insert 12, and a cooling tube 26 extends into the interior of the injection core 22 so as to cool the mould core portion within the tubular part of the preform 20. In other respects the injection moulding machine is conventional.
When sufficiently solid the preform is then removed from the injection moulding apparatus. This is achieved by retracting the injection core 22, and slightly retracting the neck splits 16 on the neck split carrying plate 18. The preform can then be removed from the mould, if necessary with the application of some pressure from the bottom through the injection orifice 24.
The resultant preform is shown in
The annular or outwardly-extending flange 32 has an upper surface 34 and a lower surface 36. The upper surface 34 is in part over the tubular wall portion 28, which thus depends from the inner edge of the flange. The upper surface 34 carries an upstanding first detent 40 at or towards its radially inner edge. The detent 40 on its inner periphery is generally perpendicular to the upper surface 34, and on its outer face slopes down towards the upper surface 34, as shown in
The outer end of the flange 32 terminates in three generally circumferential elements. The first of these is an outwardly-extending second detent 42. Above the outer end of the flange 32 is an upwardly-extending curved-ended sealing portion 44. This sealing portion 44 will co-operate with a push-on closure for the bottle to provide a liquid-proof seal adequate to contain the contents of the bottle when filled with beer or other carbonated beverage or similar contents. Finally, the periphery of flange 32 carries a downwardly-extending generally-cylindrical flange 46 which is essentially parallel to the upper-most portion of the wall of the tube 28, as shown in
The preform is now transferred to a pressure moulding or blow moulding machine 50, a section through which is shown in
When the preform 20 is first inserted in the moulding machine 50, it is carried by the exterior portion of the rim 30, and in particular the second detent 42 on the exterior of the rim, engaging with correspondingly-shaped portions on the lower internal surface of the neck splits 56.
The operation of the moulding machine 50 in shaping the bottle will now be described with reference to FIGS. 5 to 11.
The operation that takes place in the moulding apparatus 50 is to move the outwardly-extending flange 32, and the first detent 40 with it, downwardly and outwardly, relative to the second detent 42. In effect, the first detent moves pivotally around the second detent, due to bending of the flange portion particularly at its outer region. The result of this movement is that the upper surface 34 of the flange 32 now faces inwardly rather than upwardly, and forms the inward part of the mouth of the bottle. The first detent 40 now projects inwardly into the bottle opening. In this position, as described below, a closure can be push-fitted onto the rim portion 30 of the bottle, to engage both the first now inwardly facing detent 40 and the second outwardly facing detent 42, so that it is retained on the bottle by these two detents. When the flange and the first detent have been moved to their final positions, the tube portion 28 of the bottle is then expanded to fill the inside of the mould and form the body of the bottle. Although thus described as two distinct steps, the precise timing of the step of forming the final shape for the rim of the bottle and the expanding of the tube can be such that they overlap or are in part simultaneous, rather than purely sequential as is described.
In more detail therefore,
The blow core is shown fully inserted in
It will be seen from FIGS. 7 to 9 that the periphery of the bottom end portion of the blow core 60 is relieved as at 61 to allow for the shape of the rim portion when the blow core is fully inserted. In this condition the rim 30 is now clamped between the neck splits 56 and the blow core 60, with the second detent 42 still engaging the neck splits 56.
The next stage is for the blow pin to be extended and this is illustrated in
Finally, air under pressure is injected through the passageway 64 in the blow core 60 and around the blow pin 62 into the interior of the bottle. The effect of this is to expand the tubular section 28 into the shape of the bottle as defined by the interior surfaces of the mould parts 52, forming the desired final shape of the bottle. The mould parts may carry desired shaping to provide a more complex shaping for the bottle in well known manner. The expansion of the tubular part will of course thinning of the bottle wall, as is seen in
The bottle 72 is now removed from the mould and is shown in
It will be seen from the foregoing that the forming of the shape of the final bottle in the blow moulding machine is achieved by a combination of three measures, namely pushing the flange 32 and the top of the wall 28 with the bottom surface of the blow core 60, pulling the wall 28 downwardly by extension of the blow pin 62, and the application of air pressure through the passage 64 in the blow core. The manner in which these three measures are best applied can be determined empirically for any particular situation. It may be desirable to provide the pushing with the blow core first followed by stretching with the blow pin and then the application of pressure. However, it may be preferable for these steps to partially overlap or to take place simultaneously depending on the particular application.
The closure for the bottle will now be described with reference to FIGS. 14 to 18 of the drawings. The closure, cap or top 100 illustrated has a planar disc-shaped central portion 102 and a peripheral bottle-engaging portion 104. Across the top of the disc and the bottling engaging portion 104 are eight diametrically-extending ribs 106 equally spaced around the disc as seen from above in
As shown in
The bottom faces of the first and second tangs 114 and 116 are champhered to allow them to separate as they pass over the rim portion 30 of the bottle.
It should be noted that the ribs 106 extend over the U shaped peripheral bottle engaging portion 104 down to a circumferential ridge 118 which runs around the bottom of the outer arm 112. That is to say the remote ends of the rib 106 provides stiffening for the outer arm 112 of the U section 104. The extent to which this is required will need to be determined empirically.
When the bottle has been filled with its desired contents, the cap 100 can be forced on the rim of the bottle to the position shown in
Finally,
Finally, the retaining force holding the closure on the bottle is such that in the event of excess pressure arising in the bottle, for example exceeding 90 psi, the closure will be released from the bottle automatically by the pressure acting on the disc 102.
The bottle shape obtained is elongate with a longitudinal axis and is generally circularly symmetrical. However, other or irregular shapes can be obtained by appropriately shaping the interior of the mould.
A preferred embodiment of the invention has been described by way of example. However, many modifications may be made to the method, apparatus, bottle and bottle top described, and the foregoing description should be regarded only as one example of the implementation of the invention.
Number | Date | Country | Kind |
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0210398.4 | May 2002 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB03/01911 | 5/6/2003 | WO | 6/20/2005 |