Manufacturing machine of original design watch or original design dial

Information

  • Patent Grant
  • 6473666
  • Patent Number
    6,473,666
  • Date Filed
    Tuesday, May 11, 1999
    25 years ago
  • Date Issued
    Tuesday, October 29, 2002
    22 years ago
Abstract
An original design watch or original design dial for a watch manufacturing machine in accordance with a design information inputted by a customer to apply promptly its demand. The design information inputted by the customer through an input apparatus (2, 102) is transferred to a manufacturing apparatus (14, 114) and utilized as a command for operation and a design pattern to be drawn. The manufacturing apparatus (14, 114) chooses a housing assembly (20) or a dial plate (120) in accordance with the operational command of the design information, and prints the designed pattern of drawing, picture, photograph or character given by the customer on the dial in accordance with the design information. Then, the dial (120), watch hands and a cover glass are furnished onto the housing assembly (20) in accordance with the selection specified by the design information. The completed watch is sold by an automatic vending machine or by a sales person in usual manner.
Description




DETAILED DESCRIPTION OF THE INVENTION




1. Field of the Invention




The present invention relates to a manufacturing machine of an original design watch with a dial made in accordance with a design information inputted as a drawing, which is figured on monitor screen of a personal computer, a photograph or a picture, which is selected or prepared by a customer himself.




2. Prior Art




Typically, watches are manufactured and sold by watch makers who decide their design based on surveys of customers' taste. However, nowadays there is a rising demand of watch with original design by customers who desire to have his own watch that no other one has in the world, or to put special words on the dial of it as a gift. For this kind of demand, it has been tried that watch makers prepare a wide range of selection from various designs of dial, watch hands and other component, then a customer orders a watch with option for combination of them, and the watch maker begins to make it individually in accordance with the optional order, or a watch maker makes a watch individually whose dial design was copied from a photograph, a picture or a drawing given by the customer.




The above stated watch employing dial design that was selected or given by the customer himself is thought much of value, however, there has been a problem that it takes too long from the time of ordering to a delivery.




There is another problem that it is not so easy to order because the customer is required to keep on a predetermined standard manner or regulation how to select and specify the design for his watch.




Further, because manufacturing of the watch is achieved at a factory of the watch maker, a sense of participation for the customer by himself is lacking in the above stated original design watch manufacturing and it does not always respond to the demand of customer who desires the original design watch made easily by himself.




The present invention is intended to solve above stated problems and it is an object of the present invention to provide a manufacturing machine of the original design watch or original design dial for the watch, by which a customer can get a watch and/or a dial for it on the spot which is made in accordance with a design selected or given by the customer himself.




SUMMARY OF THE INVENTION




In an original design watch manufacturing machine provided by the present invention, it chooses components of the watch, works upon and assembles them in accordance with a design information inputted through a design input apparatus by a customer himself. Assembling and other operation of this manufacturing machine are governed by a control apparatus.




In the original design watch manufacturing machine of the present invention, it chooses a housing assembly from a plurality of various kind of them as half finished goods which are beforehand prepared and stocked, in accordance with the directed information on color and shape by the design information transferred from the control apparatus, and sends the housing assembly to a manufacturing apparatus where machining and assembling are achieved. Then, the manufacturing apparatus draws a pattern, picture, photograph or characters on a dial plate for the watch by printing, or by other manner alike in accordance with the inputted design information, then it furnishes a designated hands, and put a specified cover glass to complete the watch. Further, when it is requested, it packs and wraps the completed watch to deliver it to the customer.




In the original design watch manufacturing machine provided by the present invention, the above described housing assembly which are previously stocked may be a half finished goods contains movement and dial plate in a housing and it may also be furnished with a wrist band.




The original design watch made by the manufacturing machine of the present invention is completed with processes of fabrication and furnishing of dial, watch hands and cover glass from front side of the housing assembly of above described half finished goods.




Moreover, the manufacturing machine of the present invention can be provided with a coin counting apparatus which recognizes and calculates coins, and makes changes, which enables automatically to manufacture and sell the original design watches in a vending machine.




The original design watch manufacturing machine of the present invention comprises a dial drawing means which draws a designated design pattern as a printing layer on a specified part of the dial plate in accordance with the design information transferred from the input apparatus. The dial drawing means consists of a drawing means and other means, which are governed by the control apparatus.




The manufacturing apparatus of the original design dial provided by the present invention chooses a dial plate from a plurality of stocked dial plates in accordance with the design information and brings them to the drawing means. In another aspect of the invention, it is possible to apply an embodiment with different arrangement of the manufacturing machine in which the selected dial plates is mounted on the drawing means manually by hands of the customer. Then by the drawing means, the dial is completed with a process of drawing the designated pattern, picture, photograph or characters on the surface of the watch face plate by printing in accordance with the inputted design information.




The dial plate of the present invention which is previously stocked, is composed with an under layer to make adhesion better to the printing layer as well as to prevent occurrence of a stain or a spot on the printing layer, or it is composed with a base plate on which the under layer is made. When in case the dial plate is made only by the under layer, the watch face is completed with a process that the printed under layer is stuck onto a surface of the base plate after printing automatically by a sticking apparatus or manually with a sticking jig.




The original design dial made by the manufacturing machine of the present invention consists of the base plate, the under layer arranged on the base plate, and printed layer which is formed on the under layer in accordance with the design information. The under layer of the original design dial is made of a paper, synthetic resin film or porous coated layer to maximize adhesion and to minimize occurrence of a stain or a spot on the printed layer. The existence of this layer makes the printing process on the original design dial plate easier.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a block diagram of one embodiment of the original design watch manufacturing machine provided by the present invention to show its composition.





FIG. 2

is an outside view of the original design watch manufacturing machine of FIG.


1


.





FIG. 3

is an inside view of the original design watch manufacturing machine of

FIG. 1

to show its arrangement.





FIG. 4

is a cross sectional view of the housing assembly used for the embodiment of the original design watch manufacturing machine of

FIG. 1

to show its arrangement.





FIG. 5

is a cross sectional view of the completed original design watch made of the housing assembly of FIG.


4


.





FIG. 6

is a cross sectional view of another type of completed original design watch made of another housing assembly and cover glass which are different from the watch of FIG.


4


.





FIG. 7

is a cross sectional view along its width direction of a carrying case which is employed for the original design watch manufacturing machine of FIG.


3


.





FIG. 8

is a cross sectional view of the carrying case of

FIG. 7

along its length direction.





FIG. 9

is a cross sectional view of the carrying case of

FIG. 7

to show the watch hands and a cover glass attached to the housing assembly.





FIG. 10

is a cross sectional view of the carrying case of

FIG. 8

to show the watch hands and a cover glass attached to the housing assembly.





FIG. 11

is a plan view of belt like member which is employed for the watch hands furnishing apparatus of FIG.


3


.





FIG. 12

is a plan view of the belt like member which is employed for another method of a cover glass supply for the cover glass furnishing apparatus of FIG.


3


.





FIG. 13

is a plan view of the belt like member to explain a method of watch characters supply by sticking them onto the dial.





FIG. 14

is a cross sectional and expanded view of watch characters of FIG.


13


.





FIG. 15

is a block diagram of another embodiment of the original design watch manufacturing machine provided by the present invention to show its composition.





FIG. 16

is an outside view of the original design watch manufacturing machine of FIG.


15


.





FIG. 17

is an inside view of the original design watch manufacturing machine of

FIG. 15

to show its arrangement.





FIG. 18

is a cross sectional view of the watch face plate used for the embodiment of the original design watch manufacturing machine of

FIG. 15

to show its arrangement.





FIG. 19

is a cross sectional view of another type of dial plate used for the embodiment of the original design watch manufacturing machine of

FIG. 15

to show its arrangement.





FIG. 20

cross sectional view of a base plate to show its arrangement onto which the under layer of dial plate of

FIG. 19

is stuck.





FIG. 21

is a cross sectional view of the dial plate which is made in belt form.





FIG. 22

is a cross sectional view of one embodiment of the original design dial for the original design watch manufacturing machine of FIG.


15


.





FIG. 23

is a cross sectional view of the original design dial of

FIG. 22

in which the printed layer of it is covered by an ultraviolet ray absorption film.





FIG. 24

is a cross sectional view of another embodiment of the original design dial used for the embodiment of the original design watch manufacturing machine of FIG.


15


.





FIG. 25

is a cross sectional view of the original design dial of

FIG. 24

in which the printed layer of it is covered by an ultraviolet ray absorption film.





FIG. 26

is a cross sectional view of the original design dial of

FIG. 24

which a transparent under layer is used.





FIG. 27

is a cross sectional view of other embodiment of the original design dial used for the embodiment of the original design watch manufacturing machine of FIG.


15


.











EMBODIMENTS





FIG. 1

is a block diagram of one embodiment of the original design watch manufacturing machine in accordance with the present invention to show its composition,

FIG. 2

is an outside view of it and

FIG. 3

is an inside view of it to show its arrangement. An input apparatus


2


consists of an operation board


4


including switches, for example, touch switches arranged on a screen of display monitor, by which a direction for selection of previously stocked parts of watch in the machine and a direction for designing to be drawn on the screen are inputted, and a design input means


6


including a scanner by which a design pattern on a photograph or picture is directly inputted.




A control apparatus


8


governs the display monitor and a manufacturing apparatus in accordance with the direction or the design information transferred from the input apparatus


2


. The operation of manufacturing apparatus will be described later in detail. The control apparatus


8


includes a micro computer and it consists of an operation control means


10


by which the operation of the manufacturing apparatus is governed, and a design information processor


12


by which inputted design information pattern is magnified, compressed or transferred to be adopted for selection of the parts of watch. In one embodiment, the design processor


12


may read out the design information from a memory means


13


which is arranged in or out of the control apparatus.




The manufacturing apparatus


14


achieves the selection and assembling of the parts of watch and it consists of several means described below. By a supplying means


16


, a housing assembly


20


is selected and took out from a parts storage


18


such as shown in FIG.


3


and put out on an transporting means


22


. Then by the transporting means


22


, the housing assembly


20


taken out by the supplying means


16


is brought to each stage of manufacturing where machining and assembling are achieved. A dial drawing means


24


includes a printer such as thermal printer, ink jet printer or photo exposing printer, and it draws a designed pattern on the dial in accordance with the inputted design information. A watch hands furnishing means


26


chooses a set of hands designated from various types of watch hands, and fits them to an axis of the watch hands by the direction. A cover glass is selected and fitted on the assembly case by a cover glass fitting means


28


. Then, the completed original design watch is wrapped with a cover paper or seal paper by a packaging means


30


and sent to an outlet hole


42


in FIG.


2


. Mechanical structure of each means will be described later in detail.




A display monitor


32


shows a direction from the control apparatus


8


, a direction inputted by a customer, an inputted or designed picture or pattern on a screen as well as lamps with turning on and off. It also shows shape or color of the stocked parts or progress of assembly of the watch taken by, for example, an electronic camera.




A coin counting apparatus


33


recognizes insertion of coins or paper moneys from a insertion hole


44


, counts them and makes change as well as sends a signal to the control apparatus


8


that tells payment of the charges to begin the operation of manufacturing for the original design watch.




Hereafter an explanation about structure of the housing assembly


20


stocked in the manufacturing apparatus


14


and mechanical structure of the manufacturing apparatus


14


will be given. As described above, a housing assembly


20


which has previously stocked as a half finished goods, consists of a watch housing


20




a


in which a back cover is formed as one body which is shown in FIG.


4


. In the center portion of the housing


20




a,


there is a hollow


20




b


and a movement


20




c


is put there and an implicating member


20




d


which is arranged is in a front portion of the movement


20




c


and a fist step portion


20




e


which is arranged in the hollow


20




b


hold together to fix the movement


20




c


in the housing


20




a


The dial plate


20




f


is put on the front side of the movement


20




c


and it is fixed on a second step portion


20




g


which is arranged around the first step portion


20




e.


For the housing assembly


20


with the above described formation, the selected design pattern is drawn on the dial plate


20




f,


then an hour hand


20




k,


a minute hand


20




j


and a second hand


20




i


are fixed onto the hands axis


20




h


of movement


20




c


as shown in

FIG. 5. A

slanted portion


20




m


of the cover glass


20




n


is put on a slanted portion


20




p


which is arranged at an outer edge of the second step portion


20




g


in the housing


20




a,


and fixed on it by means of welding or injection, and the watch is completed. The movement


20




c


of original design watch with above described formation can not move horizontally and rotationally because a watch stem, for example a watch stem


20




t


as shown in

FIG. 6

or alike, is furnished through a hole, for example a hole


20




s


as shown in

FIG. 6

or alike, which is arranged in the side wall of the housing


20




a,


and also it can not move vertically along the hands axis because the watch face plate


26




f


is put between an outer bottom portion


20




r


of the cover glass


20




n


and the second step portion


20




g


of the housing


20




a


when they are furnished, then the movement


20




c


is tightly fixed.




The slanted portion


20




p


of housing


20




a


in the housing assembly


20


is arranged to make the printing process of dial easier because much wider working space can be obtained. Further, to make the printing process of dial easier, a different type of cover glass


20




n


with a round edge can be applied in another embodiment of the invention to make a space for watch hands instead of the top portion of the housing


20




a


as shown in FIG.


6


. Further, with regard to the hands axis


20




h


of movement


20




c,


it can be arranged not to project out of the watch face to make printing much easier by using of watch hands with long stumpy leg.




With regard to the wrist band


20




q,


they are prepared in two different style, one with being furnished beforehand to the housing


20




a


and another with being unfurnished to the housing. In case of selection for the wrist band


20




q


with unfurnished to the housing, it may be applicable that the completed original design watch and the unfurnished wrist band are supplied together to deliver to the outlet hole


42


and the customer furnishes the wrist band to the watch by himself.




In the meantime, one example of mechanical structure of the manufacturing apparatus


14


is shown in FIG.


3


. In this embodiment, the supplying memo


16


is arranged to select a housing assembly


20


in accordance with the direction from the parts storage


18


in which various colors and shapes of them are previously stored, and push it to the transporting means


22


. Each housing assembly


20


stocked in the parts storage


18


is put on a carrying case


34


that has opened portion from which side the processing is done as shown in FIG.


7


and

FIG. 8

, and it is supplied within the carrying case


34


to the transport means


22


.




The transporting means


22


consists of a belt like moving member


22




a


such as a belt feeder by which the housing assembly


20


can be brought toward each operation unit for machining and furnishing, and stopped to be machined or furnished. In this moving member


22




a,


a holding member such as a hollow portion or projecting portion, which is not shown in the Figure, is arranged to keep and bring the carrying case


34


toward each operation unit.




The dial drawing means


24


consists of a drawing means, such as a thermal printer, an ink jet printer or a photo exposing printer, and its printing or exposing head member


24




a


is arranged at the dial processing unit to print or to expose the design on a dial plate


20




f


in FIG.


4


. For example, when a thermal printer is utilized, the printing head member


24




a


consists of a face type dot heater which is in the same shape as the dial and the designed pattern is drawn by an operation that the printer head


24




a


is pressed vertically and ink on a ribbon is transferred to the dial. In this case of employment of printing head member


24




a


with the face type dot heater, it needs only to move not horizontally but vertically against the dial, since there are no problem for printing even when the axis of movement for the watch hands is projecting from the dial itself and it also realizes shorter time of printing.




In addition to the above described drawing means, the dial drawing means


24


may consist further of a means which sticks a transparent ultraviolet ray absorption film on the printed dial to prevent a fading of the printed pattern by a chemical reaction of ultraviolet ray. In one embodiment, the transparent material film for ultraviolet ray absorption is prepared beforehand with glue for every size of the dial, and after the drawing of designed pattern for the dial has been completed, the film is supplied on the dial and stuck on it by a pressing member. In this embodiment, the printed pattern is protected from fading, and it keeps long its vividness by sticking of the ultraviolet ray absorption film on the printed dial.




Further in other embodiment the watch face drawing means


24


may consist of a means to furnish metal watch characters with appearance of rare metallic gloss. In this embodiment the process for watch characters is selectively directed through an inputted order on the operation board


4


and completed not by printing but by sticking metal watch character. This sticking means consists of a select member by which a set of watch characters with glue is selected from a plurality of designed characters stocked beforehand, a supplying member by which the set is put on the printed dial, and a press member by which the set is pressed to be stuck on. The pressing process of the watch characters can be achieved after the printing process or after the sticking of the above described ultraviolet ray absorption film. The use of above described metal characters gives an appearance of higher grade goods because of metallic gloss. Further, when it is arranged on the transparent ultraviolet ray absorption film, it gives a stereoscopic feeling. Thus, adding of the ultraviolet ray absorption film sticking means and the metal watch character sticking means to the dial drawing means


24


brings an appearance of higher grade goods into the watch and it keeps vividness of the printed pattern long.




A watch hands furnishing means


26


consists of a plurality of reels


26




g,




26




h


and


26




i


each of which a belt like member


26




a


is loaded on and hour hand


20




i,


minute hand


20




j


and second hand


20




k


are separately stuck to be easily detachable on the belt like member. The furnishing means


26


with pressing head


26




j


detaches the watch hand


26




b


from the belt like member


26




a


and put it on the watch axis of movement to be pressed by the head


26




j.


In one embodiment, an arrangement can be employable that a plurality of different designed watch hands are stuck together on the same belt like member, and another embodiment a set of the same designed hour hand, minute hand and second hand is stuck in line on one belt like member, The above described reels


26




g,




26




h


and


26




i


are rotatably supported on a reel axis


26




k


and they are moved along this axis


26




k


or moved with the axis to be selected and to be placed at the furnishing position for hour hand, minute hand and second hand to be furnished on the axis of movement. In another embodiment, plurality of pressing heads are arranged separately for each hour hand, minute hand and second hand in a corresponding furnishing position of those hands which are pulled out from each reel


26




g,




26




h


and


26




i


and the heads press them separately to complete furnishing of the hands. The belt like member


26




a,


as shown in left side of

FIG. 11

, has two slits


26




c


and


26




d


which are made in parallel position, and a hole


26




m


onto which the stumpy leg of watch hand is put. The watch hand is inserted to the slits


26




c


and


26




d


and held by the stumpy leg hole


26




m


and the holding portion


26




e


between the slit


26




c


and


26




d


as shown in right side of

FIG. 11

, A notch is arranged in the center of holding portion


26




e


and the holding portion


26




e


is broken to release the hand


26




b


by [a press] pressing from the back side of FIG.


11


. On the belt like member


26




a,


pilot holes


26




f


by which the belt like member


26




a


and the watch hands


26




b


are positioned correctly, are arranged in every predetermined distance. In this embodiment the hour hand, minute hand and second hand are employed, however needless to say, it is no problem that only hour hand and minute hand are employed.




The cover glass fitting means


28


brings each cover glass


28




a


to the fitting position and a furnishing member


28




c


presses or welds it at circumference of the glass to fix the cover glass onto the housing assembly


20


as shown in FIG.


5


. The cover glass


28




a


is also supplied by a belt like member


28




b


and held by a claw portion


29




d


as shown in

FIG. 12

in the same manner for the above described watch hands


26




b.






In one embodiment, an arrangement is employed that the packaging means


30


sticks a sheet


30




a


which is transparent or on which the product name is printed, to the opened portion of carrying case


34


in which the completed watch is held as shown in

FIG. 9

or

FIG.10

, cuts it and pushes the product within the carrying case


34


out from the moving member


22




a


to an outlet hole


42


.




Hereafter, an explanation of manufacturing process for the original design watch made by the above described manufacturing machine will be given. At first a customer put money or coin into an inlet hole of the coin counting apparatus


33


, and it recognizes a payment of required amount, then the control apparatus


8


outputs a signal to begin the manufacturing process. The customer confirms a feeling and appearance of finished goods with viewing the samples


40


which are displayed in a show case or viewing an image of the housing assembly


20


which is shown on the display monitor


32


as shown in FIG.


2


and chooses a housing assembly


20


and designates color, pattern, style and other factors of original design watch by ordering through the operation board


4


. At this time, it is possible for a customer to select a watch housing assembly


20


without strap


20




q


which is shown in

FIG. 4

, and in such case he can selects also the watch strap by himself.




In the show case, samples


40


of different designed parts are displayed, which are not only the housing assembly but watch hands, cover glass and watch strap. With regard to the watch ads, various designed watch hands which are different in width, length and color are displayed. With regard to the cover glass, various different designed cover glass such as rounded one, squared one, partly color printed one or one with bezel, are also displayed, And fewer with regard to the strap, various different kind of straps which are made of metal, leather or synthetic resin with various different color and designs are also displayed.




On the display monitor


32


, explanation for function of the touch switch as the operation board


4


are given in character or illustration as well as the display of parts for the watch to be selected, and the customer touches directly the displayed explanation with his fingers to input his selection. At this time, the selection of customer's favorite model for the watch hands and cover glass from various designs of them which are previously stocked, are also achieved by an input operation through the touch switch with viewing samples in show case. Thus, because the customer can confirm the feeling and appearance of finished goods by the displayed samples, it is possible for the customer to get the completed watch made by the above described manufacturing machine in accordance with his original image. Further, the selection for watch parts may includes those for a watch stand or watch chain as accessory.




The situation of inventory is also shown by a display of lamp


46


or on the display monitor


32


which are arranged in correspondence with the position of samples of the goods


40


, and it tells if the designated model is sold out and out of stock. The customer selects his model under confirmation of this situation.




The customer inputs a design pattern for his watch face other than the above described selection of watch parts. The designing of dial is accomplished by selection or composition of various design variation which is output from a memory means


13


and displayed on the monitor


32


and the customer achieves it with confirmation of displayed pattern through the operation board


4


. On the other hand, the designing is also attained by input of a designed pattern of a picture or photograph through the input means


6


, and by change and modification of them with viewing the display of monitor screen


32


. Further, the designing is also accomplished by direct input of a drawing pattern on the display monitor


32


on the spot. In this time, parts of the drawing pattern, such as characters, signs and marks can be output independently from the memory means


13


and added to the design of dial.




There is an arrangement that above described selection of housing assembly and creation of original design for dial are possible to be attained by the control of operation board


4


in arbitrary order as well as the selection and creation are accomplished in the predetermined order of process in accordance with the steps of watch manufacturing which is specified on the display monitor


32


. The customer checks and confirms the appearance of the designed watch to be completed on the display monitor


32


, amends it when it need, and then orders for the manufacturing apparatus


14


to begin the actual process.




The control apparatus


8


drives the manufacturing apparatus


14


in accordance with the inputted direction and design information by the customer. The supplying means


16


chooses a housing assembly


20


within the carrying case


34


in accordance with the output signal from the operation control means


10


and pushes it out on the transporting means


22


. The housing assembly


20


is brought by the transporting means


22


, and the created and selected original design pattern of the watch face is drawn on the face of it by the dial drawing means


24


.




In one embodiment, a printer is employed as a designed pattern drawing means on the dial. A thermal printer, an ink jet printer or a photo exposing printer can be employed as the drawing means. In case of the thermal printer, ink ribbons each of which is containing one of dye from 4 colors of yellow, magenta, blue and black, are placed between the dial and the printing head


24




a


and they are pressed by the head


24


for each dye of the 4 colors to be transferred thermally onto the dial to develop the colored design pattern. In case of this embodiment for a thermal printer, an employment of under layer which brings better adhesion of the dye on the dial is preferable. In another embodiment for an ink jet printer, each ink including dye is directly sprayed on the dial without using ink ribbons to draw the designed pattern. Further in other embodiment for a photo exposing printer, a photo sensitive emulsion layer is coated on the dial and an exposure of light is achieved to figure the designed pattern in accordance with the design information.




Then the housing assembly


20


is brought again for the watch hands and the cover glass to be attached by the watch hand furnishing means


26


and the cover glass fitting means


28


. Finally the completed watch is wrapped up by the packaging means


30


and pushed out to the outlet hole


42


.




There is an arrangement that the above described manufacturing process can be seen directly through a transparent glass, or it can be monitored at each process of the manufacturing on the display monitor screen


32


by electronic cameras.




There is another embodiment that the coin counting apparatus


33


is not included in the machine and the manufacturing operation is started by a manual operation of salesman and the completed original design-watch is sold by him.




Further in other embodiment, there is an arrangement that stickable characters or marks


38


with metallic gloss such as made by plating, are composed on a film as the belt like member


36


, then they are transferred onto the dial and stuck by an adhesive layer


38




a


which is coated at the bottom of them after the drawing of dial to give a stereoscopic feeling as shown in

FIG. 13

and FIG.


14


.




In the above described embodiment, the explanation was given for manufacturing and sales of the wrist watch, however, the present invention should not be understood and limited in the application for manufacturing and sales of the wrist watch, and it can be applicable to the manufacturing and sales of a small table clock, a small wall clock or a travel watch.




Hereafter an explanation for another embodiment of the present invention will be given in which the manufacturing for a customer who intends to buy only an original design dial without the movement in accordance with his selection of design information is achieved.





FIG. 15

is a block diagram of another embodiment of the original design dial manufacturing machine in accordance with the present invention to show its composition.

FIG. 16

is an outside view of the original design watch face manufacturing machine of FIG.


15


.

FIG. 17

is an inside view of the original design dial manufacturing machine of

FIG. 15

to show its arrangement.




An input apparatus


102


consists of an operation board


104


including switches, for example, touch switches arranged on a screen of display monitor, by which a direction for selection of previously stocked parts of dial in the machine and a direction for designing to be drawn on the screen are inputted, and a design input means


106


including a scanner by which a design pattern on a photograph or picture is directly inputted.




A control apparatus


108


governs the display monitor and a manufacturing apparatus in accordance with the direction or the design information transferred from the input apparatus


102


. The operation of manufacturing apparatus will be described later in detail. The control apparatus


108


includes a micro computer and it consists of an operation control means


110


by which the operation of the manufacturing apparatus is governed, and a design information processor


112


by which inputted design information pattern is magnified, compressed or transferred to be adopted for the parts of dial In one embodiment, the design processor


112


may read out the design information from a memory means


113


which is arranged in or out of the control apparatus.




The manufacturing apparatus


114


achieves the selection and assembling of the parts of dial and it consists of several means described below. By a supplying means


116


, a dial plate


120


is selected and took out from a parts storage


118


such as shown in FIG.


17


and put out on an transporting means


122


for which detailed description will be given later. Then by the transporting means


122


, the dial plate


120


taken out by the supplying means


116


is brought to a stage of printing where drawing designed pattern is achieved. When in an arrangement that an operator sets the dial plate


120


on the stage of printing by himself, it is needless to comprise the supplying means


116


and the transporting means


122


. A drawing means


124


includes a printer such as thermal printer, ink jet printer or photo exposing printer and it draws a designed pattern in accordance with the inputted design information on designated dial plate


120


. A sticking means


127


sticks an under layer to a base plate when the dial plate


120


is made of only the under layer. When in an arrangement that the sticking of this under layer is attained by manual operation, or when in use of base plate on which the under layer is previously arranged, it is needless to comprise the sticking means


127


. Mechanical structure of each means will be described later in detail.




A display monitor


132


shows a direction from the control apparatus


108


, a direction inputted by a customer, an inputted or designed picture or pattern on a screen as well as lamps with turning on and off. It also shows shape or color of the stocked parts of dial or progress of drawing of the dial taken by, for example, an electronic camera.




Hereafter an explanation about structure of the dial plate


120


and mechanical structure of the manufacturing apparatus


114


will be given. At first, a structure of the dial plate


120


will be given. There are two different types of dial plate that consists of metal base plate


126


and an under layer


128


, for example made of paper, synthetic resin film or porous coating layer which is formed on the base plate as shown in

FIG. 18

, or consists only of a sheet of under layer


130


, for example made of paper or synthetic resin film as shown in FIG.


19


. In case of dial plate consists of the base plate


126


and the under layer


128


, a designed pattern to be drawn is printed on the under layer


128


by the drawing means


124


to complete the dial On the other hand, in case of dial plate


120


consists only of the under layer


130


, it is stuck on a base plate


135


as shown in

FIG. 20

to complete the watch face after printing is attained by the drawing means


124


. This under layer


130


is generally shaped as to match the base plate


135


as shown in

FIG. 19

, however, it may be formed in a sheet film as shown in FIG.


21


. In case of dial plate


120


for under layer which is made of sheet film


130


, it is punched out in a shape to match the base plate


135


after printing is attained by the drawing means


124


and stuck onto the base plate


135


. With regard to the punch out process, a punching means


133


can be comprised in the manufacturing apparatus


114


as shown in

FIG. 15

to make the process automated.




In the meantime, one example of mechanical structure of the manufacturing apparatus


114


is shown in FIG.


17


. In this embodiment, the supplying means


116


is arranged to select a dial plate


120


from those of various colors and shapes, and of only under layer


130


or of under layer


128


with the base plate


126


in accordance with the direction and push it out to the transporting means


122


. In this embodiment each dial plate


120


stocked in the parts storage


118


is put on a carrying case


134


that has opened portion from which side the processing is done as shown in

FIG. 17

, and it is supplied within the carrying case


134


to the transporting means


122


.




The transporting means


122


consists of a belt like moving member


122




a


such as a belt feeder by which the dial plate


120


can be brought toward the drawing means for processing, and stopped to be processed. In this moving member


122




a,


a holding member such as a hollow portion or projection portion, which is not shown in the Figure, is arranged to keep and bring the dial plate


120


or the case


134


toward each operation unit. In another embodiment the supplying means


116


and the transporting means


122


is combined in one body and the supplying means


116


directly supplies the dial plate to the printing position.




The drawing means


124


consists of such as a thermal printer, an ink jet printer or a photo exposing printer, and its printing or exposing head member


124




a


is arranged at the printing position to print or to expose the designed pattern on the under layer


128


or


130


of dial plate


120


. For example, when a thermal printer is utilized, the printing head member


124




a


consists of a face type dot heater which is in the same shape as the dial plate


120


and the designed pattern is drawn by an operation that the printer head


124




a


is pressed vertically and a ink on a ribbon is transferred to the under layer


128


or


130


on dial plate. In this case of employment of printing head member


124




a


with the face type dot heater, it need only to move not horizontally but vertically against the dial plate


120


, since, it realizes shorter time of printing.




Hereafter an explanation of manufacturing process for the original design dial made by the above described manufacturing machine will be given. At first a customer as operator confirms a feeling and appearance of finished goods with viewing the samples


140


which are displayed in a show case as well as viewing the dial plate


120


which is shown on the display monitor


132


as shown in

FIG. 16

, chooses a dial plate


120


and designates color, pattern, style and other factors of it by an ordering through the operation board


104


. On the display monitor


132


, explanation for function of the touch switch as the operation board


104


are given. in character or illustration as well as the parts of dial


120


to be selected, and the customer touches directly the displayed explanation with his fingers to input his selection.




The situation of inventory is also shown by a display of lamp


146


or on the display monitor


132


which are arranged in correspondence with the position of samples of the goods


140


, and it tells if the designated model is sold out and out of stock. The customer selects his model under confirmation of this situation.




The customer inputs a design pattern for dial other than the above described selection of dial plate


120


. The designing of dial is accomplished by selection or composition of various design variation which is output from a memory means


113


and displayed on the monitor screen


132


and the customer achieves it with confirmation of displayed pattern through the operation board


104


. On the other hand, the designing is also attained by input of a designed pattern of a picture or photograph through the input means


106


, and by changing and modifying them while viewing the display of the designed pattern on a monitor screen


132


. Further, the designing is also accomplished by direct input of a drawing pattern on the display monitor


132


on the spot In this time, parts of the drawing pattern, such as characters, signs and marks can be output independently from the memory means


113


and added to the design of dial.




There is an arrangement that above described selection of dial plate


120


and creation of original design for dial are possible to be attained by the control of operation board


104


in arbitrary order as well as the selection and creation are accomplished in the predetermined order of process in accordance with the steps of dial manufacturing which is specified on the display monitor


132


. The customer checks, confirms the appearance of the designed dial to be completed on the display monitor


132


, amends it when it need, and then orders for the manufacturing apparatus


114


to begin the actual process.




The control apparatus


108


drives the manufacturing apparatus


114


in accordance with the inputted direction and design information by the customer. The supplying means


116


chooses a dial plate


120


within the carrying case


134


in accordance with the output signal from the operation control means


110


and pushes it out on the transporting means


122


. The dial plate


120


is brought by the transporting means


122


, and the created and selected original design pattern of the dial is drawn on the under layer


128


and


130


of the dial plate


120


by the drawing means


124


.




In one embodiment, a printer is employed as a designed pattern drawing means on the dial. A thermal printer, an ink jet printer or a photo exposing printer can be employed as the drawing means


124


. In case of the thermal printer, ink ribbons each of which is containing one of dye from 4 colors of Y, M, C and K, are placed between the dial plate


120


and the printing head


124




a


and they are pressed by the head


124




a


for each dye of the 4 colors to be transferred thermally onto the dial


120


to develop the colored design pattern. In another embodiment for an ink jet printer, each ink including dye is directly sprayed on the dial plate


120


without using ink ribbons to draw the designed pattern. Further in other embodiment for a photo exposing printer, a photo sensitive emulsion layer is coated on the dial plate


120


and an exposure of light is achieved to figure the designed pattern in accordance with the design information. Then the dial plate


120


is brought and pushed to the outlet hole


142


.




There is an arrangement that the above described manufacturing process can be seen directly through a transparent glass, or it can be monitored at the printing process on the display monitor screen


132


by an electronic camera.




Further in other embodiment, there is an arrangement that the surface of dial plate is covered by an ultraviolet ray absorbing film, or stickable characters or marks with metallic gloss such as made by plating, are transferred onto the dial and stuck to give a stereoscopic feeling after the drawing of dial.




One example of the original design dial for watch made by the above described manufacturing machine is shown in FIG.


22


. In this Figure the original design dial


150


consists of a metallic base plate


152


which is arranged to have foot portion


152




a


at the back side of it, an under layer


154


which is made of paper and stuck on the base plate, and printed layer


156


which is formed on the under layer. The under layer is arranged to give higher adhesion to the printed layer


156


. The material paper for the under layer


154


can select from fine paper, super fine paper or gloss paper which are smooth at their surface, and use of them gives the dial good feeling and appearance of finished goods. The printed layer


156


is drawn in accordance with the designed pattern which is drawn as described above on the under layer


154


.




It is possible to use merely a product as the dial in which the printed layer


156


is formed on the under layer


154


as shown in FIG.


22


. However, it is preferable that an arrangement of sticking a transparent ultraviolet ray absorption film


158


which is covering the printed layer


156


is added to the dial after printing. In this embodiment the ultraviolet ray absorption film


158


blocks the ultraviolet ray and prevents a fading of the printed pattern


156


by a chemical reaction of ultraviolet ray.





FIG. 24

is a cross sectional view of another embodiment of the original design dial made by the above described manufacturing machine. The same index is used for the same portion of the dial as shown in FIG.


22


. This original design dial also consists of a metallic base plate


152


, an under layer


164


which is stuck on the base plate, and printed layer


156


which is formed on the under layer in the same manner as the above described dial. The under layer


164


in this embodiment is made of a synthetic resin glossy film or a transparent film, such as a film for Over Head Projector. The under layer of this kind can give also higher adhesion between the printed layer


156


and the under layer


164


. Even in this embodiment the arrangement of sticking transparent ultraviolet ray absorption film which is covering on the printed layer


156


and the under layer


164


may be employable as shown in FIG.


25


.




In this embodiment of the employment of transparent film as the under layer


164


, the metallic base plate can be seen through the under layer


164


and it gives higher metallic gloss through the under layer


164


. Another arrangement of some kind of pattern made by fine work on the base plate


152


can be applicable for the ornamental purpose. For example, a pattern of rays of rising sun which is composed of straight lines in a radial manner, is engraved on the base plate


152


and a silver plated layer


160


is formed beforehand on the base plate as shown in FIG.


26


. The above described under layer


164


is made on the plated layer


160


and then the printed layer


156


is formed on the under layer by the above described manner. The dial made by this manner appears that the designed pattern is made by a direct printing on the metal plate with the pattern of rays of rising sun, and it gives much higher grade and stereoscopic feeling and appearance.




The stereoscopic feeling can be emphasized by the employment of transparent ultraviolet ray absorption film


158


on the printing layer


156


. Moreover, an use of watch characters with metallic gloss


162


on the ultraviolet ray absorption film


158


can further emphasizes the stereoscopic feeling as shown in FIG.


26


.




The under layer


154


and under layer


164


for the above described embodiment is formed by sticking to the base plate


152


before or after the printing is completed. In other embodiment, the under layer


174


formed by other manner than sticking may be applicable. In this embodiment a synthetic resin porous coating is made on the base plate


152


as shown in FIG.


27


. Further, it is possible to make this porous coating under layer


174


transparent. In this embodiment, as the engraved designed pattern and plated layer


160


on the base plate


152


which is made by above described manner can be seen through the under layer


174


, it provides the dial giving metallic gloss and stereoscopic feeling and appearance.




As described above, when the under layer


154


or


174


, or the under layer


164


is applied in these embodiment, it provides the original design dial with good adhesion. Since, even in the embodiment with an ink jet printer, it is accomplished the drawing in good quality by spraying ink of the ink jet printer.




In the embodiment of drawing by ink jet printer, it is preferable to use a coloring pigment as ink and dot spraying to prevent an occurrence of color deformity.




ADVANTAGES OF THE INVENTION




As described above, according to the present invention, because it provides a manufacturing machine of original design watch or original design dial that is made and sold in accordance with the design information selected, prepared or drawn on a monitor screen by a customer himself, the original design watch with much individuality can be made by a small scale machine and it is suitable to set up at a front of retail shop. Same time the machine is suitable for a vending machine to be operated by a customer himself because the operation can be easily attained only by a selection and a direction with viewing the monitor screen, and it does not need any knowledge of mechanical operation of the machine.



Claims
  • 1. An original design watch manufacturing machine comprising:an input apparatus of design information for a watch; means for furnishing automatically watch hands, a cover glass and a housing assembly including a watch housing, a movement put in said watch housing and a dial plate put on said movement, wherein said watch hands, cover glass and housing assembly are previously stocked, in accordance with said design information; means for forming a designated pattern on said dial plate; and means for assembling said watch hands, cover glass and housing assembly into a completed watch.
  • 2. The original design watch manufacturing machine according to claim 1, further comprising:a supplying means which chooses said housing assembly from a plurality of previously stocked housing assemblies, a transporting means which brings said housing assembly being supplied by said supplying means to each position for processing; a dial drawing means which draws a designated pattern on said dial plate of said housing assembly brought to its position in accordance with design drawing pattern information; a watch hands furnishing mean which attaches said watch hands to said movement of said housing assembly brought to its position; a cover glass fitting means which attaches said cover glass to said watch housing of said housing assembly brought to its position; an operation control apparatus which governs the operation of said supplying means, said transporting means, said dial drawing means, said watch hands furnishing means and said cover glass fitting means; and a design information processor which supplies said design drawing pattern information to said dial drawing means in accordance with the design information from said input apparatus.
  • 3. The original design watch manufacturing machine according to claim 2, wherein said designated pattern is drawn on said dial plate of said housing assembly by printing in accordance with said design drawing pattern information.
  • 4. The original design watch manufacturing machine according to claim 3, wherein said dial plate of said housing assembly has an under layer formed on the surface of said dial plate for making the printing easier.
  • 5. The original design watch manufacturing machine according to claim 3, wherein said printing is performed by using a face type dot heater which is in the same shape as said dial plate.
  • 6. The original design watch manufacturing machine according to claim 1 or 2, further comprising means for selecting and attaching mark member onto the surface of said dial plate after forming said designated pattern.
  • 7. The original design watch manufacturing machine according to claim 1 or 2, wherein said housing assembly is carried and supported with a carrying case and is brought out in a state that said housing assembly is adapted in said carrying case.
  • 8. The original design watch manufacturing machine according to claim 1 or 2, further comprising packaging means for packaging said completed watch in a package member.
  • 9. The original design watch manufacturing according to claim 8, wherein said housing assembly is carried and supported by a carrying case and is brought out in a state that said housing assembly is provided in said carrying case, and wherein said carrying case is a part of said package member.
  • 10. The original design watch manufacturing machine according to claim 2, wherein said cover glass is fixed to said watch housing by using melted or welded manner.
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Number Name Date Kind
4371075 Erlichman Feb 1983 A
4502382 Kunita et al. Mar 1985 A
4525077 Ketner Jun 1985 A
4650348 Kaneko et al. Mar 1987 A
4879450 Valentin et al. Nov 1989 A
4949868 Olson Aug 1990 A
5008869 Dweck Apr 1991 A
5027504 Mathez Jul 1991 A
5513116 Buckley et al. Apr 1996 A
5778164 Watkins et al. Jul 1998 A
5818717 Nunes Oct 1998 A
5875110 Jacobs Feb 1999 A
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Number Date Country
51-123840 Oct 1976 JP
1-275048 Nov 1989 JP
3-55133 Mar 1991 JP
4-122532 Apr 1992 JP
7-116935 May 1995 JP