Information
-
Patent Grant
-
6238255
-
Patent Number
6,238,255
-
Date Filed
Tuesday, September 14, 199925 years ago
-
Date Issued
Tuesday, May 29, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Knobbe, Martens, Olson & Bear LLP
-
CPC
-
US Classifications
Field of Search
US
- 440 1
- 440 84
- 440 86
- 440 85
- 440 87
- 074 480 B
- 074 47315
- 477 99
- 477 101
- 477 102
-
International Classifications
-
Abstract
An improved shift mechanism for a marine propulsion transmission is provided. The shift mechanism includes a guide that defines a slot that receives a member of a linkage that connects an operator unit with a shift rod. Movement of the shift mechanism is converted into substantially linear motion and a shift position sensor is located at a substantially right angle to that movement. Information from the sensor is transmitted to a control unit and is employed to prevent abrupt starts. The shift position sensor is located on the side of an engine for ease of assembly and maintenance. Movement of the shift mechanism may also cause pivotal movement of the guide and this pivotal movement may be employed to reduce the engine speed and assist shifting.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a marine propulsion system and, in particular, to an improved shifting mechanism.
2. Background of the Invention
Some conventional outboards motor include the following basic components: an engine, a crankshaft, a power transmission, a propeller, and a shifting mechanism. The engine may be contained within a protective cowling that includes an upper cover and a lower tray. Extending below the tray is a drive shaft housing that supports the engine and houses the drive shaft. Below the drive shaft housing is a lower unit that carries the transmission and the propeller. The transmission is located inside the lower unit and transmits power from the drive shaft to the propeller. Rotation of a shift rod, which depends into the transmission, shifts the transmission between gears.
The shift rod may be controlled by an operator. For instance, an actuator controlled by the operator may be coupled together with the shift mechanism and a shift lever. The shift lever, in turn, may be coupled to the shift rod such that circular rotation of the shift lever rotates the shift rod. Thus, the watercraft operator uses the actuator and the shift mechanism to selectively determine the gear of the transmission.
Shift mechanisms often include a shift position detection sensor to detect the circular motion of the shift lever. The sensor may be used to determine when the shift lever is in the neutral position. In such instances, the engine may be designed to start only when it receives a signal from the shift position sensor that the shift lever is in a neutral position. This helps to reduce abrupt movement upon ignition start-up. In addition, as disclosed in U.S. Pat. No. 5,050,461, the shift mechanism may also be configured to temporarily reduce the engine speed during shifting. This type of engine control aids shifting between gears.
SUMMARY OF THE INVENTION
Earlier shift mechanisms, however, suffer from several drawbacks. For example, the shift position sensor may be located in a space within the lower tray, between the engine and the drive shaft housing. This space is very narrow, making assembly and maintenance of the shift position detection sensor difficult. Furthermore, the recent trend in the industry is to reduce the size of the outboard motor by compacting the cowling. This exacerbates the cramped space in the lower tray. Therefore, there is a need to reduce the size and complexity of the shift mechanism and to reposition the shift mechanism such that it can be assembled and maintained easier.
In addition, the shift position sensor is preferably positioned at a right-angle relative to the motion of the shift lever in order to detect more accurately the position of the shift lever. However, due to the arcuate paths of many shift levers, properly configuring such a right-angle relationship has proven difficult.
Thus, one object of the present invention is to overcome some or all of the aforementioned limitations of the prior art and to provide an improved shift control mechanism
Accordingly, one aspect of the present invention involves a marine propulsion system comprising a transmission with at least two operating states. A shift mechanism is coupled to the transmission and establishes the operating state of the transmission. The shift mechanism moves between at least a first shift position and a second shift position with the first shift position corresponding to the first operating state of the transmission and the second shift position corresponding to the second operating state of the transmission. An operator unit is disposed remotely relative to the shift mechanism and is adapted to move between at least a first and second control position. The operator unit is coupled to the shift mechanism such that movement of the operator unit to the first control position positions the shift mechanism in the first shift position, and movement of the operator unit to the second control position positions the shift mechanism in the second shift position. The shift mechanism includes a member that moves along a substantially linear path. A shift position sensor is arranged to cooperate with the member so as to detect at least one of the shift positions.
Another aspect of the present invention involves a marine propulsion system comprising an engine and a transmission that is coupled to the engine and has at least two operating states. A shift mechanism is coupled to the transmission and establishes the operating state of the transmission. The shift mechanism is capable of moving between at least a first shift position and a second shift position with the first shift position corresponding to the first operating state of the transmission and the second shift position corresponding to the second operating state of the transmission. An operator unit is disposed remotely relative to the shift mechanism. The operator unit is adapted to move between at least first and second control positions and is coupled to the shift mechanism. Movement of the operator unit to the first control position positions the shift mechanism in the first shift position, and movement of the operator unit to the second control position positions the shift mechanism in the second shift position. A shift position sensor is arranged to detect at least one of the shift positions. The sensor is arranged on a side of the engine and to an outer side of the shift mechanism.
For purposes of summarizing the invention and the advantages achieved over the prior art, certain features, aspects, objects and advantages of the invention have been described above. Of course, none of these features, aspects, objects or advantages should be considered essential. Also, any one embodiment of the present invention may employ one or more of these features, aspects, objects or advantages. Thus, for example, those of ordinary skill in the art will recognize that the invention may be embodied or carried out in a manner that achieves or optimizes one advantage or group of advantages as taught herein without necessarily achieving other features, aspects, objects or advantages, as may be taught or suggested herein.
All of these embodiments are intended to be within the scope of the invention herein disclosed. These and other embodiments of the present invention will become readily apparent to those skilled in the art from the following detailed description of the preferred embodiments having reference to the attached figures, the invention not being limited to any particular preferred embodiment(s) disclosed.
BRIEF DESCRIPTION OF THE DRAWINGS
Having thus summarized the general nature of the invention and some of its features, aspects, objects, and advantages, certain preferred embodiments and modifications thereof will become apparent to those skilled in the art from the detailed description herein having reference to the figures that follow, of which:
FIG. 1
is a side elevation view of an outboard motor constructed in accordance with an embodiment of the invention;
FIG. 2
is a partially sectioned top plan view showing a shifting mechanism configured with certain features, aspects, and advantages of the present invention;
FIG. 3
is a partially sectioned side elevation view of the shifting mechanism shown in
FIG. 2
taken along line
3
—
3
;
FIG. 4
is a partially sectioned top plan view of the shifting mechanism shown in
FIG. 2
, with portions removed, and showing the mechanism in a neutral drive position;
FIG. 5
is a partially sectioned top plan view of the shifting mechanism shown in
FIG. 2
, with portions removed, and showing the mechanism in a reverse drive position;
FIG. 6
is a schematic top view of the engine and the shifting mechanism shown in
FIG. 2
, with a cowling outline shown in phantom lines;
FIG. 7
is a partially sectioned top plan view showing another shifting mechanism, configured in accordance with certain features aspects and advantages of the present invention;
FIG. 8
partially sectioned side elevation view of the shifting mechanism shown in
FIG. 7
taken along line
8
—
8
;
FIG. 9
is a partially sectioned top plan view of the shifting mechanism shown in
FIG. 7
, with portions removed, and showing the mechanism in a neutral drive position;
FIG. 10
is a partially sectioned top plan view of the shifting mechanism shown in
FIG. 7
, with portions removed, and showing the mechanism in a reverse drive position;
FIG. 11
is a schematic top plan view of the engine with a cowling outline shown in phantom lines and another shifting mechanism configured in accordance with certain features aspects and advantages of the present invention; and
FIG. 12
is a more detailed top plan view of the shifting mechanism shown in FIG.
11
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
FIG. 1
depicts an outboard motor
10
constructed in accordance with certain features, aspects, and advantages of the present invention. While the present invention is described in conjunction with an outboard motor, those of ordinary skill in the art will appreciate that the invention may be used in other applications.
The outboard motor
10
has a powerhead
11
which includes an internal combustion engine
14
. A protective cowling
12
surrounds the engine
14
. The cowling
12
includes a lower tray
16
. The tray
16
and the cowling
12
together define a compartment which houses the engine
14
with the lower tray
16
encircling a lower part of the engine
14
.
The motor
10
is moveably mounted to a hull
22
of the watercraft
8
. Preferably, a steering shaft
24
is connected to the motor
10
. The steering shaft
24
is supported for steering movement about a vertically extending axis (not shown) within a swivel bracket
26
. This mounting permits the watercraft to be steered by turning the motor
10
about the vertically extending axis that passes through the swivel bracket
26
.
The swivel bracket
26
is connected to a clamping bracket
28
. The clamping bracket enables movement of the motor
10
about a generally horizontally extending pin
30
. The clamping bracket
28
is connected to the hull
22
of the watercraft. The mounting about the pin
30
permits the motor
10
to be trimmed or tilted up and down with respect to the water
31
in a vertical plane about a horizontal axis extending through the pin
30
.
As is typical with outboard motor practice, the engine
14
is supported so that its output shaft
32
(e.g., crankshaft) rotates about a generally vertical axis
20
. The crankshaft
32
drives a drive shaft
34
which depends from the powerhead
11
and also rotates about the generally vertical axis
20
. The driveshaft
34
extends through a drive shaft housing
18
and is suitably journalled therein for rotating about the vertical axis
20
. As seen in
FIG. 1
, the drive shaft housing extends from the lower tray
22
and terminates in a lower unit
36
.
The drive shaft
34
continues into the lower unit
36
where it drives a transmission
38
through an input gear (not shown). The transmission
38
selectively couples the drive shaft
34
to a propulsion shaft (not shown). The propulsion shaft is coupled to the propeller
40
. The transmission
38
advantageously is a forward/neutral/reverse-type transmission. In this manner, the drive shaft
34
drives the propulsion shaft in any of these operational states as described below.
The operational details of the transmission
38
are not essential to the present invention. Typically, in marine propulsion systems, “dog-clutch” type transmissions are used which allow the outboard motor
10
to operate in forward, neutral, and reverse drive. This type of transmission is well known in the art and thus the details are not illustrated but the main components of the transmission are described.
Within the transmission
38
is a bevel gear affixed to the lower end of the drive shaft
34
. The bevel gear meshes with a pair of counter rotating driven gears which are journalled in a suitable manner for rotation on the propeller shaft. The propeller shaft is, in turn, journalled in a suitable manner in the lower unit
36
. A dog-clutching sleeve has a splined connection to the propeller shaft located between the bevel gears and is axially moveable. If the dog-clutching sleeve is positioned so that the dog-clutching teeth are out of engagement with the teeth of the bevel gears, the transmission is in neutral. When the dog clutch sleeve is shifted forward along the axis of the propeller shaft, the dog clutching teeth are engaged with one of the bevel gears and the propeller shaft is driven in one direction. Alternatively, when the dog clutching sleeve is shifted backwards along the axis of the propeller shaft, it engages the other bevel gear and the propeller shaft is driven in an opposite direction.
The dog clutching sleeve is reciprocated by a shift mechanism
46
(
FIG. 2
) that includes a shift control lever
42
(FIG.
1
and
FIG. 2
) that is affixed to a shift control rod
44
(FIG.
1
). As will be described in detail later, the shift mechanism
46
rotates the control lever
42
and therefore rotates the shift control rod
44
. The shift control rod
44
depends into the transmission
38
. Within the transmission
38
, by means well known in the art, rotation of the shift control rod
44
causes reciprocating movement of the dog clutch sleeve. Accordingly, rotation of the control lever
42
shifts the transmission between forward, neutral and reverse positions.
With reference to
FIGS. 2-6
, the shift mechanism
46
will be described in detail. The shift mechanism
46
cooperates with a remotely located operator unit
48
that controls the shifting mechanism
46
. In an exemplifying embodiment, the operator unit
48
is located on the steering shaft
24
(
FIG. 1
) of the outboard motor
10
; however, the operator unit
48
may also lie either in the hull
22
of the watercraft or within or adjacent to the power head
11
of the outboard motor
10
.
A Bowden-wire-type shift cable
50
desirably couples the operator unit
48
to the shifting mechanism
46
. In the illustrated embodiment, the cable
50
has an outer casing
52
. A bracket (not shown), which is mounted within the cowling
12
, supports a portion of the cable
50
near the shift control mechanism
46
and prevents movement of the outer casing
52
of the cable
50
relative to the cowling
12
.
The illustrated shifting mechanism
46
includes a fitting
54
positioned at the end of the shift cable
50
. The fitting
54
is coupled to an end of a link
56
. A pivot pin
58
of the shift control mechanism
46
interconnects the cable fitting
54
and the link
56
in order to permit relative rotational movement between these components.
A slider
60
supports the pivot pin
58
within an elongated aperture
62
. A guide
64
supports the slider
60
. As best seen in
FIG. 3
, the guide
64
includes a slot or cam groove
66
. Preferably, the slot
66
defines a substantially linear path, in which the slider
60
translates. A bracket
68
supports the guide
64
and is attached by a bolt
70
to the crankcase
72
of the engine
14
.
As shown in
FIG. 2
, a shift position sensor
74
is located along a side of the guide
64
. Moreover, the shift position sensor has a portion that is preferably positioned at a substantially right-angle relative to the substantially linear path of the slider
60
. The shift position sensor
74
is generally comprised of a detection lever
76
and a sensor body
78
. During operation of the outboard motor, the shift position sensor
74
transmits a signal to a control unit
80
. The function and purpose of the shift position sensor
46
will be described later. The guide
64
, slider
60
and sensor
74
together comprise a guide mechanism
65
.
An opposite end of the link
56
is connected to an end of the shift control lever
42
. A pivot pin
82
couples together the ends of the link
56
and the lever
42
to allow relative rotational movement between these components of the shifting mechanism
46
.
As best seen in
FIG. 3
, the shift lever
42
has a vertical jog. A portion of the lever
42
thus lies below the end coupled to the link
56
. The shift control rod
44
is fixed to the lower portion of the shift lever
42
. As understood from
FIG. 1
, the shift control rod
44
depends from the power head
16
to the transmission
38
. The shift control rod
44
operates the transmission
38
to change the drive condition of the transmission
38
as described above.
As best understood from
FIGS. 3 and 6
, parts of the shift mechanism
46
, such as the link
56
and the control lever,
42
are preferably arranged and operate vertically below the crankcase
72
within a space
17
between the engine
14
and the drive shaft housing
18
. The guide mechanism, however,
65
is preferably arranged on a side of the engine
14
and crank case
72
. More preferably, the guide mechanism
65
is located in a space between the engine
14
and the cowling
12
. Moreover, as is best shown in
FIG. 6
, the shift position sensor
74
is preferably arranged on the outer side of the shift mechanism relative the engine
14
. More preferably, the guide
64
and slider
60
are interposed between the sensor
74
and the engine
14
. As such, the shift mechanism
46
produces a compact arrangement within the space
17
between the lower tray
16
and the cowling
12
. This location also protects the link
56
and the control lever
42
, shift rod
44
and position sensor
74
while still allowing access for assembly and repairs.
The operation of the shift control mechanism will now be described in detail. With reference to
FIG. 2
, the cable
50
is interlocked with the operator unit
48
. The shift lever
42
is in the forward position “FO”. The slider
60
is located at one end of the guide
64
. The pivot pin
58
is located at one end
62
a
of the elongated aperture
62
. In this position, the detection lever
76
of the shift position sensor
74
physically engages the slider
60
. Thus, the slider
60
is secured in this position. At this position, the sensor
76
prohibits the engine from starting by transmitting a signal to the control unit
80
. Accordingly, the sensor
76
prevents the watercraft from abruptly moving forward when started.
As the cable
50
begins to move in a direction “A”, the pivot pin
58
slides from one end
62
a
of the aperture toward the other end
62
b,
but the slider
60
remains still and does not slide in the “C” direction. In such a manner, play is provided in the shift mechanism
46
and the slider
60
remains still despite small movements of the cable
50
. Thus, the shift mechanism
46
includes a lost motion coupling. Preferably, this lost motion coupling is interposed between the operator unit and the shift lever. More preferably, the lost motion coupling is interposed between the operator unit
48
and the sensor
74
. Furthermore, the direction of the lost motion is preferably in the same direction as the motion of the slider.
When the cable
50
moves further in the “A” direction, the pivot pin
58
eventually reaches the other end
62
b
of the aperture
62
, and the slider
60
moves in the “C” direction. As shown in
FIG. 4
, when the cable
50
moves in the “A” direction for a certain distance, the shift lever
52
rotates to a neutral position “N” through the link
56
and pivot pin
82
as described above. The transmission
38
then shifts to the neutral position, and the engine
14
ceases power transmission to the propeller
40
.
When the shift lever
52
is positioned in the neutral position “N”, the detection lever
76
of the sensor
74
is physically engaged with an etched or recessed portion
84
of the slider
60
. Because of this engagement, the slider
60
is secured in this position. While in this position, the sensor
74
transmits a signal to the control unit
80
that allows the engine
14
to start.
As the cable
50
further slides in the “A” direction, the shift lever
42
interlocks with the movement of the cable
50
as described above and pivots to a reverse position “R” (See FIG.
5
). Accordingly, the transmission
38
shifts into reverse gear allowing the watercraft to move in a reverse direction.
In the position depicted in
FIG. 5
, the slider
60
is located at the end of the guide
64
in the “C” direction. Although the detection lever
76
is disengaged from the recessed portion
84
of the slider
60
, the detection lever
76
is still in physical contact with the slider
60
. Therefore, the slider
60
is secured in its position at the end of the guide
64
. In this position, the sensor
74
transmits a signal to the control unit
80
that prevents the engine
14
from starting.
The shift lever
42
returns in order from the reverse position “R” to the neutral position “N” and forward position “FO” when the cable
50
slides in the “B” direction and the slider
60
correspondingly slides in the “D” direction to return to its original position as illustrated in
FIGS. 2
,
5
and
6
. Because the slider
60
slides in a linear direction, the sensor
74
can be positioned at a substantially right angle to the slider
60
and be more securely and accurately arranged as compared to prior art. Advantageously, the illustrated sensor can transmit a signal to prevent ignition or allow ignition with only two positions due to component positioning and gearing. It is envisioned, however, that other arrangements are also possible.
Another arrangement having certain features, aspects, and advantages in accordance with the present invention is depicted
FIGS. 7-10
. The illustrated arrangement is similar to that described above and similar parts have been given the same reference numbers. The following description will focus on the additional features, which are not present in the above described arrangement.
In addition to the shift mechanism
46
described above, there is further provided a pivot detection sensor
86
, which cooperates with the shift mechanism
46
so as to provide a signal when the transmission
38
is being shifted from either the forward drive position or the reverse drive position . This sensor forms a portion of a mechanism that will operate to slow the speed of the engine
14
and make disengagement of the dog clutching teeth easier. As with the first arrangement, this shift mechanism
46
includes a guide mechanism
65
that includes a guide
64
which defines a slot or cam groove
66
in which a pivot pin
58
and a slider
60
are journalled.
As best shown in
FIG. 8
, the guide mechanism
64
is journalled on a bracket assembly
68
that is affixed to the crank case
72
in a suitable manner, as by bolts
70
(FIG.
7
). With reference to
FIG. 8
, the bracket
70
has a pivot shaft
88
. The pivot shaft
88
is preferably threaded into a pivot rod
90
formed in the base of the guide
64
. Thus, the guide
64
is journalled for pivotal movement about an axis
92
defined by the pivot shaft
88
and pivot rod
90
.
A torsional spring
94
encircles the pivot rod
90
and has its ends engaged with the bracket
70
and the guide
64
for urging the guide
64
for rotation about the axis
92
in a clockwise direction into engagement with a fixed stop
96
(
FIG. 7
) formed on the bracket assembly
58
. This is the normal position for the member
47
and corresponds to the neutral position of the shift lever
42
and slider
60
as shown in FIG.
9
.
As shown in
FIG. 7
, when shifting to the neutral position from the forward drive position, the guide
64
will be rotated in a counterclockwise direction and engage a another limit stop
98
also formed on the bracket
58
. This movement of the guide
64
is shown by the dashed lines of
FIG. 7
that are referenced by the number
87
. When this rotation occurs, the pivot detection sensor
86
detects the rotation and sends a signal to the control unit
80
which will cause the slowing of the speed of the associated engine in a known manner such as by effecting misfiring of its spark plug or spark plugs. This type of circuit is well known and any of the known circuits used for this purpose may be employed.
Because of the angular inclination of the link
56
and the cooperation of the slider
60
with it, the counterclockwise pivotal movement will be effected regardless of whether the device is being shifted from forward or reverse drive position as may be best seen in FIG.
10
. As shown, when the slider
60
is moved in the “D” direction from its reverse position a component force is applied to the guide
64
and the guide
64
pivots from its position illustrated by a solid line to the position illustrated by the dashed line
87
. As described above, the pivot detection sensor
86
detects this movement and inputs a signal to the control unit
80
, whereby the engine
14
is disabled temporarily.
A third arrangement of the present invention is depicted in
FIGS. 11 and 12
. Elements of this arrangement that are similar to the other arrangements will be given the same reference numbers. A Bowden-wire-type shift cable
50
desirably couples the operator unit to the shifting mechanism
46
. As in the previous arrangements, the cable has an outer casing
52
. The cable
50
and the outer casing
52
are fitted to a guide
64
. A fitting
54
is positioned at the end of the cable
50
and coupled to an end of a shift control lever
42
. A pivot pin
82
of the shift mechanism
46
interconnects the cable fitting
54
and the shift control lever
42
in order to permit relative rotational movement between these components. As best shown in
FIG. 11
, the shift lever
42
is linked to the shift rod
44
and thus movement of the cable
50
rotates the shift rod
44
and shifts the gear of the transmission
38
as described above.
As shown in
FIG. 12
, the guide
64
is located on the cable
50
so that the cable
50
slides only in a linear direction. Furthermore, sliders
60
are mounted on the cable
30
. The sliders
60
are situated within a groove (not shown) in the guide member
64
so that they slide within the guide
64
in a linear direction.
A shift position detection sensor
74
is located along one side of the guide
64
at a right angle to the sliders
60
and the cable
50
. The shift position detection sensor
74
is comprised of a detection lever
76
and a sensor body
78
. During operation, the shift position sensor
74
transmits signals to a control unit
80
. The function and purpose of the shift position detection sensor
74
is as described above. Furthermore, as with the embodiments described above, the detection lever
76
physically restrains the gliders
60
in a particular position.
As illustrated by the dashed lines in
FIG. 12
, the sensor
74
detects the motion of the cable in an “A” or “B” direction by sensing the movement of the sliders
60
through the guide
64
. As such, the sensor can detect the forward, neutral and reverse positions of the shift lever
42
. The guide member
64
, sliders
60
and sensor
76
can be located anywhere on the cable
50
. This provides flexibility as to the location of the sensor
46
. As such, the sensor
46
may be located further to the side of the engine
12
as shown in FIG.
11
. Thereby, assembly and maintenance of the sensor
46
is made easier.
Although this invention has been disclosed in the context of certain preferred embodiments and examples, it will be understood by those skilled in the art that the present invention extends beyond the specifically disclosed embodiments to other alternative embodiments and/or uses of the invention and obvious modifications and equivalents thereof. Thus, it is intended that the scope of the present invention herein disclosed should not be limited by the particular disclosed embodiments described above, but should be determined only by a fair reading of the claims that follow.
Claims
- 1. A marine propulsion system comprising a transmission with at least two operating states, a shift mechanism coupled to the transmission to establish the operating state of the transmission, the shift mechanism being movable between at least a first shift position and a second shift position with the first shift position corresponding to the first operating state of the transmission and the second shift position corresponding to the second operating state of the transmission, an operator unit disposed remotely relative to the shift mechanism, the operator unit being adapted to move between at least first and second control positions and being coupled to the shift mechanism such that movement of the operator unit to the first control position positions the shift mechanism in the first shift position, and movement of the operator unit to the second control position positions the shift mechanism in the second shift position, the shift mechanism including a guide defining a substantially linear path and supported to rotate about an axis, a member that moves along the path, a shift position sensor arranged to contact the member so as to detect at least one of the shift positions, and a pivot detection sensor configured to detect rotational movement of the guide.
- 2. A marine propulsion system as in claim 1, wherein the member comprises a slider that moves relative to the guide of the shift mechanism, the guide being configured to establish the substantially linear path of the slider.
- 3. A marine propulsion system as in claim 2 wherein the guide is configured to permit rotational movement of the guide when the slider moves linearly relative to the guide.
- 4. A marine propulsion system comprising a transmission with at least two operating states, a shift mechanism coupled to the transmission to establish the operating state of the transmission, the shift mechanism being movable between at least a first shift position and a second shift position with the first shift position corresponding to the first operating state of the transmission and the second shift position corresponding to the second operating state of the transmission, an operator unit disposed remotely relative to the shift mechanism, the operator unit being adapted to move between at least first and second control positions and being coupled to the shift mechanism such that movement of the operator unit to the first control position positions the shift mechanism in the first shift position, and movement of the operator unit to the second control position positions the shift mechanism in the second shift position, the shift mechanism including a guide configured to establish a substantially linear path, a member that moves along the substantially linear path, and a shift position sensor arranged to cooperate with the member so as to detect at least one of the shift positions, wherein the operator unit is coupled to the shift mechanism in part by a lost motion coupling.
- 5. A marine propulsion system as in claim 4 additionally comprising a cable link extending between the shift mechanism and the operator unit, and the lost motion coupling connecting the cable link to the member.
- 6. A marine propulsion system as in claim 5, wherein the member is pivotally coupled to a link of the shift mechanism.
- 7. A marine propulsion system as in claim 5, wherein the member is coupled to a lever of the shift mechanism by a second cable link.
- 8. A marine propulsion system comprising a transmission with at least two operating states, a shift mechanism coupled to the transmission to establish the operating state of the transmission, the shift mechanism being movable between at least a first shift position and a second shift position with the first shift position corresponding to the first operating state of the transmission and the second shift position corresponding to the second operating state of the transmission, an operator unit disposed remotely relative to the shift mechanism, the operator unit being adapted to move between at least first and second control positions and being coupled to the shift mechanism such that movement of the operator unit to the first control position positions the shift mechanism in the first shift position, and movement of the operator unit to the second control position positions the shift mechanism in the second shift position, the shift mechanism including a guide configured to establish a substantially linear path, a member that moves along the substantially linear path, and a shift position sensor arranged to cooperate with the member so as to detect at least one of the shift positions, wherein the sensor and (the member include interengaging members that cooperate when the member is in the one shift position to inhibit movement of the member from the one shift position.
- 9. A marine propulsion system as in claim 1 additionally comprising a control unit coupled to the shift position sensor.
- 10. A marine propulsion system as in claim 9 additionally comprising an engine, and the control unit communicates with at least one component of the engine.
- 11. A marine propulsion system as in claim 10, wherein the sensor is located on a side of the engine and to an outer side of the shift mechanism.
- 12. A marine propulsion system as in claim 10, wherein the engine includes an output shaft that is disposed to rotate about a generally vertical axis.
- 13. A marine propulsion system as in claim 10, wherein at least one of the operating states of the transmission is a neutral operating state, and the control unit is configured to allow the engine to start only when the shift mechanism is in a shift position that corresponds to the neutral operating state of the transmission.
- 14. A marine propulsion system as in claim 9, wherein the shift position sensor is configured to output a first signal to the control unit when the shift mechanism is in the one shift position and to output a second signal to the control unit when the shift mechanism is moved from the one shift position.
- 15. A marine propulsion system comprising an engine, a transmission being coupled to the engine and having at least two operating states, a shift mechanism coupled to the transmission to establish the operating state of the transmission, the shift mechanism being movable between at least a first shift position and a second shift position with the first shift position corresponding to the first operating state of the transmission and the second shift position corresponding to the second operating state of the transmission, an operator unit disposed remotely relative to the shift mechanism, the operator unit being adapted to move between at least first and second control positions and being coupled to the shift mechanism such that movement of the operator unit to the first control position positions the shift mechanism in the first shift position, and movement of the operator unit to the second control position positions the shift mechanism in the second shift position, and a shift position sensor arranged to detect at least one of the shift positions, the shift position sensor being arranged on a side of the engine and to an outer side of the shift mechanism.
- 16. A marine propulsion system as in claim 15 additionally comprising a control unit being coupled to the sensor and communicating with at least one component of the engine.
- 17. A marine propulsion system as in claim 16, wherein the sensor is configured to output a first signal to the control unit when the shift mechanism is in the one shift position and to output a second signal to the control unit when the shift mechanism is moved from the one shift position.
- 18. A marine propulsion system as in claim 16, wherein at least one of the operating states of the transmission is a neutral operating state, and the control unit is configured to allow the engine to start only when the shift mechanism is in a shift position that corresponds to the neutral operating state of the transmission.
- 19. A marine propulsion system as in claim 15, wherein the engine includes an output shaft that is disposed to rotate about a generally vertical axis.
- 20. A marine propulsion system as in claim 15, wherein the shift mechanism comprises a slider that moves relative to a guide of the shift mechanism, the guide being configured to establish a substantially linear path for the slider.
- 21. A marine propulsion system as in claim 20, wherein the operator unit is coupled to the shift mechanism in part by a lost motion coupling.
- 22. A marine propulsion system as in claim 21 additionally comprising a cable link extending between the shift mechanism and the operator unit, and the lost motion coupling connecting the cable link to the slider.
- 23. A marine propulsion system as in claim 22, wherein the slider is pivotally coupled to a link of the shift mechanism.
- 24. A marine propulsion system as in claim 20, wherein the sensor and the slider include interengaging members that cooperate when the slider is in the one shift position to inhibit movement of the slider from the one shift position.
- 25. A marine propulsion system as in claim 20 additionally comprising a support that supports the guide on a pivot axis so as to permit rotational movement of the guide when the slider moves linearly relative to the guide, and a pivot detection sensor arranged to detect such rotational movement of the guide.
- 26. A marine propulsion system comprising a transmission with at least two operating states, a shift mechanism coupled to the transmission to establish the operating state of the transmission, the shift mechanism being movable between at least a first shift position and a second shift position with the first shift position corresponding to the first operating state of the transmission and the second shift position corresponding to the second operating state of the transmission, an operator unit disposed remotely relative to the shift mechanism, the operator unit being adapted to move between at least first and second control positions and being coupled to the shift mechanism such that movement of the operator unit to the first control position positions the shift mechanism in the first shift position, and movement of the operator unit to the second control position positions the shift mechanism in the second shift position, the shift mechanism including a member that moves along a linear path, and a shift position sensor arranged to cooperate with the member so as to detect and emit a signal when the shift mechanism is moved into at least one of the shift positions and when the shift mechanism is moved from that shift position, a shift assist sensor configured to emit a signal while the shift mechanism is moved between shift positions, and a bracket supporting both the member and the shift position sensor.
- 27. A marine propulsion system as in claim 26 additionally comprising a control unit coupled to the shift position sensor.
- 28. A marine propulsion system as in claim 27 additionally comprising an engine, and the control unit communicates with at least one component of the engine.
- 29. A marine propulsion system as in claim 28, wherein the shift position sensor is located on a side of the engine and to an outer side of the shift mechanism.
- 30. A marine propulsion system as in claim 28, wherein the engine includes an output shaft that is disposed to rotate about a generally vertical axis.
- 31. A marine propulsion system as in claim 28, wherein at least one of the operating states of the transmission is a neutral operating state, and the control unit is configured to allow the engine to start only when the shift mechanism is in a shift position that corresponds to the neutral operating state of the transmission.
- 32. A marine propulsion system as in claim 28, wherein control unit is configured to reduce the speed of the engine when the shift mechanism is moved from at least one shift position.
- 33. A marine propulsion system comprising a transmission with at least two operating states, a shift mechanism coupled to the transmission to establish the operating state of the transmission, the shift mechanism being movable between at least a first shift position and a second shift position with the first shift position corresponding to the first operating state of the transmission and the second shift position corresponding to the second operating state of the transmission, an operator unit disposed remotely relative to the shift mechanism, the operator unit being adapted to move between at least first and second control positions and being coupled to the shift mechanism such that movement of the operator unit to the first control position positions the shift mechanism in a forward shift position, and movement of the operator unit to the second control position positions the shift mechanism in a reverse shift position, the shift mechanism including a member that moves along a linear path, a first sensing means for detecting when the shift mechanism is in each of the shift positions, a second sensing means for detecting when the shift mechanism is being moved out of the shift positions, and a bracket supporting both of the sensing means.
- 34. A marine propulsion unit as in claim 33 additionally comprising an engine coupled to the transmission, and the first sensing means being disposed on a side of the engine and to an outer side of the shift mechanism.
- 35. A marine propulsion unit as in claim 33, wherein the shift mechanism comprises a slider and a guide, and the first sensor means cooperates with the slider.
- 36. A marine propulsion unit as in claim 35, wherein the slider is pivotally connected to a link of the shifting mechanism.
- 37. A marine propulsion unit as in claim 35, wherein the slider is connected to a first cable link and a second cable link, the first cable link being coupled to the operator unit, and the second cable link being coupled to a lever of the shift mechanism.
- 38. A marine propulsion system as in claim 26, wherein the bracket pivotally supports a guide which defines the linear path, the bracket supporting the member via the guide.
- 39. A marine propulsion system as in claim 33, wherein the bracket pivotally supports a guide which defines the linear path, the bracket supporting the member via the guide.
- 40. A marine propulsion system as in claim 1 additionally comprising a detection lever connected to the shift position sensor, the shift position sensor contacting the member via physical engagement of the detection lever with the member.
Priority Claims (1)
Number |
Date |
Country |
Kind |
10-260675 |
Sep 1998 |
JP |
|
US Referenced Citations (6)