Marine propulsion control

Information

  • Patent Grant
  • 6238255
  • Patent Number
    6,238,255
  • Date Filed
    Tuesday, September 14, 1999
    25 years ago
  • Date Issued
    Tuesday, May 29, 2001
    23 years ago
Abstract
An improved shift mechanism for a marine propulsion transmission is provided. The shift mechanism includes a guide that defines a slot that receives a member of a linkage that connects an operator unit with a shift rod. Movement of the shift mechanism is converted into substantially linear motion and a shift position sensor is located at a substantially right angle to that movement. Information from the sensor is transmitted to a control unit and is employed to prevent abrupt starts. The shift position sensor is located on the side of an engine for ease of assembly and maintenance. Movement of the shift mechanism may also cause pivotal movement of the guide and this pivotal movement may be employed to reduce the engine speed and assist shifting.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a marine propulsion system and, in particular, to an improved shifting mechanism.




2. Background of the Invention




Some conventional outboards motor include the following basic components: an engine, a crankshaft, a power transmission, a propeller, and a shifting mechanism. The engine may be contained within a protective cowling that includes an upper cover and a lower tray. Extending below the tray is a drive shaft housing that supports the engine and houses the drive shaft. Below the drive shaft housing is a lower unit that carries the transmission and the propeller. The transmission is located inside the lower unit and transmits power from the drive shaft to the propeller. Rotation of a shift rod, which depends into the transmission, shifts the transmission between gears.




The shift rod may be controlled by an operator. For instance, an actuator controlled by the operator may be coupled together with the shift mechanism and a shift lever. The shift lever, in turn, may be coupled to the shift rod such that circular rotation of the shift lever rotates the shift rod. Thus, the watercraft operator uses the actuator and the shift mechanism to selectively determine the gear of the transmission.




Shift mechanisms often include a shift position detection sensor to detect the circular motion of the shift lever. The sensor may be used to determine when the shift lever is in the neutral position. In such instances, the engine may be designed to start only when it receives a signal from the shift position sensor that the shift lever is in a neutral position. This helps to reduce abrupt movement upon ignition start-up. In addition, as disclosed in U.S. Pat. No. 5,050,461, the shift mechanism may also be configured to temporarily reduce the engine speed during shifting. This type of engine control aids shifting between gears.




SUMMARY OF THE INVENTION




Earlier shift mechanisms, however, suffer from several drawbacks. For example, the shift position sensor may be located in a space within the lower tray, between the engine and the drive shaft housing. This space is very narrow, making assembly and maintenance of the shift position detection sensor difficult. Furthermore, the recent trend in the industry is to reduce the size of the outboard motor by compacting the cowling. This exacerbates the cramped space in the lower tray. Therefore, there is a need to reduce the size and complexity of the shift mechanism and to reposition the shift mechanism such that it can be assembled and maintained easier.




In addition, the shift position sensor is preferably positioned at a right-angle relative to the motion of the shift lever in order to detect more accurately the position of the shift lever. However, due to the arcuate paths of many shift levers, properly configuring such a right-angle relationship has proven difficult.




Thus, one object of the present invention is to overcome some or all of the aforementioned limitations of the prior art and to provide an improved shift control mechanism




Accordingly, one aspect of the present invention involves a marine propulsion system comprising a transmission with at least two operating states. A shift mechanism is coupled to the transmission and establishes the operating state of the transmission. The shift mechanism moves between at least a first shift position and a second shift position with the first shift position corresponding to the first operating state of the transmission and the second shift position corresponding to the second operating state of the transmission. An operator unit is disposed remotely relative to the shift mechanism and is adapted to move between at least a first and second control position. The operator unit is coupled to the shift mechanism such that movement of the operator unit to the first control position positions the shift mechanism in the first shift position, and movement of the operator unit to the second control position positions the shift mechanism in the second shift position. The shift mechanism includes a member that moves along a substantially linear path. A shift position sensor is arranged to cooperate with the member so as to detect at least one of the shift positions.




Another aspect of the present invention involves a marine propulsion system comprising an engine and a transmission that is coupled to the engine and has at least two operating states. A shift mechanism is coupled to the transmission and establishes the operating state of the transmission. The shift mechanism is capable of moving between at least a first shift position and a second shift position with the first shift position corresponding to the first operating state of the transmission and the second shift position corresponding to the second operating state of the transmission. An operator unit is disposed remotely relative to the shift mechanism. The operator unit is adapted to move between at least first and second control positions and is coupled to the shift mechanism. Movement of the operator unit to the first control position positions the shift mechanism in the first shift position, and movement of the operator unit to the second control position positions the shift mechanism in the second shift position. A shift position sensor is arranged to detect at least one of the shift positions. The sensor is arranged on a side of the engine and to an outer side of the shift mechanism.




For purposes of summarizing the invention and the advantages achieved over the prior art, certain features, aspects, objects and advantages of the invention have been described above. Of course, none of these features, aspects, objects or advantages should be considered essential. Also, any one embodiment of the present invention may employ one or more of these features, aspects, objects or advantages. Thus, for example, those of ordinary skill in the art will recognize that the invention may be embodied or carried out in a manner that achieves or optimizes one advantage or group of advantages as taught herein without necessarily achieving other features, aspects, objects or advantages, as may be taught or suggested herein.




All of these embodiments are intended to be within the scope of the invention herein disclosed. These and other embodiments of the present invention will become readily apparent to those skilled in the art from the following detailed description of the preferred embodiments having reference to the attached figures, the invention not being limited to any particular preferred embodiment(s) disclosed.











BRIEF DESCRIPTION OF THE DRAWINGS




Having thus summarized the general nature of the invention and some of its features, aspects, objects, and advantages, certain preferred embodiments and modifications thereof will become apparent to those skilled in the art from the detailed description herein having reference to the figures that follow, of which:





FIG. 1

is a side elevation view of an outboard motor constructed in accordance with an embodiment of the invention;





FIG. 2

is a partially sectioned top plan view showing a shifting mechanism configured with certain features, aspects, and advantages of the present invention;





FIG. 3

is a partially sectioned side elevation view of the shifting mechanism shown in

FIG. 2

taken along line


3





3


;





FIG. 4

is a partially sectioned top plan view of the shifting mechanism shown in

FIG. 2

, with portions removed, and showing the mechanism in a neutral drive position;





FIG. 5

is a partially sectioned top plan view of the shifting mechanism shown in

FIG. 2

, with portions removed, and showing the mechanism in a reverse drive position;





FIG. 6

is a schematic top view of the engine and the shifting mechanism shown in

FIG. 2

, with a cowling outline shown in phantom lines;





FIG. 7

is a partially sectioned top plan view showing another shifting mechanism, configured in accordance with certain features aspects and advantages of the present invention;





FIG. 8

partially sectioned side elevation view of the shifting mechanism shown in

FIG. 7

taken along line


8





8


;





FIG. 9

is a partially sectioned top plan view of the shifting mechanism shown in

FIG. 7

, with portions removed, and showing the mechanism in a neutral drive position;





FIG. 10

is a partially sectioned top plan view of the shifting mechanism shown in

FIG. 7

, with portions removed, and showing the mechanism in a reverse drive position;





FIG. 11

is a schematic top plan view of the engine with a cowling outline shown in phantom lines and another shifting mechanism configured in accordance with certain features aspects and advantages of the present invention; and





FIG. 12

is a more detailed top plan view of the shifting mechanism shown in FIG.


11


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT





FIG. 1

depicts an outboard motor


10


constructed in accordance with certain features, aspects, and advantages of the present invention. While the present invention is described in conjunction with an outboard motor, those of ordinary skill in the art will appreciate that the invention may be used in other applications.




The outboard motor


10


has a powerhead


11


which includes an internal combustion engine


14


. A protective cowling


12


surrounds the engine


14


. The cowling


12


includes a lower tray


16


. The tray


16


and the cowling


12


together define a compartment which houses the engine


14


with the lower tray


16


encircling a lower part of the engine


14


.




The motor


10


is moveably mounted to a hull


22


of the watercraft


8


. Preferably, a steering shaft


24


is connected to the motor


10


. The steering shaft


24


is supported for steering movement about a vertically extending axis (not shown) within a swivel bracket


26


. This mounting permits the watercraft to be steered by turning the motor


10


about the vertically extending axis that passes through the swivel bracket


26


.




The swivel bracket


26


is connected to a clamping bracket


28


. The clamping bracket enables movement of the motor


10


about a generally horizontally extending pin


30


. The clamping bracket


28


is connected to the hull


22


of the watercraft. The mounting about the pin


30


permits the motor


10


to be trimmed or tilted up and down with respect to the water


31


in a vertical plane about a horizontal axis extending through the pin


30


.




As is typical with outboard motor practice, the engine


14


is supported so that its output shaft


32


(e.g., crankshaft) rotates about a generally vertical axis


20


. The crankshaft


32


drives a drive shaft


34


which depends from the powerhead


11


and also rotates about the generally vertical axis


20


. The driveshaft


34


extends through a drive shaft housing


18


and is suitably journalled therein for rotating about the vertical axis


20


. As seen in

FIG. 1

, the drive shaft housing extends from the lower tray


22


and terminates in a lower unit


36


.




The drive shaft


34


continues into the lower unit


36


where it drives a transmission


38


through an input gear (not shown). The transmission


38


selectively couples the drive shaft


34


to a propulsion shaft (not shown). The propulsion shaft is coupled to the propeller


40


. The transmission


38


advantageously is a forward/neutral/reverse-type transmission. In this manner, the drive shaft


34


drives the propulsion shaft in any of these operational states as described below.




The operational details of the transmission


38


are not essential to the present invention. Typically, in marine propulsion systems, “dog-clutch” type transmissions are used which allow the outboard motor


10


to operate in forward, neutral, and reverse drive. This type of transmission is well known in the art and thus the details are not illustrated but the main components of the transmission are described.




Within the transmission


38


is a bevel gear affixed to the lower end of the drive shaft


34


. The bevel gear meshes with a pair of counter rotating driven gears which are journalled in a suitable manner for rotation on the propeller shaft. The propeller shaft is, in turn, journalled in a suitable manner in the lower unit


36


. A dog-clutching sleeve has a splined connection to the propeller shaft located between the bevel gears and is axially moveable. If the dog-clutching sleeve is positioned so that the dog-clutching teeth are out of engagement with the teeth of the bevel gears, the transmission is in neutral. When the dog clutch sleeve is shifted forward along the axis of the propeller shaft, the dog clutching teeth are engaged with one of the bevel gears and the propeller shaft is driven in one direction. Alternatively, when the dog clutching sleeve is shifted backwards along the axis of the propeller shaft, it engages the other bevel gear and the propeller shaft is driven in an opposite direction.




The dog clutching sleeve is reciprocated by a shift mechanism


46


(

FIG. 2

) that includes a shift control lever


42


(FIG.


1


and

FIG. 2

) that is affixed to a shift control rod


44


(FIG.


1


). As will be described in detail later, the shift mechanism


46


rotates the control lever


42


and therefore rotates the shift control rod


44


. The shift control rod


44


depends into the transmission


38


. Within the transmission


38


, by means well known in the art, rotation of the shift control rod


44


causes reciprocating movement of the dog clutch sleeve. Accordingly, rotation of the control lever


42


shifts the transmission between forward, neutral and reverse positions.




With reference to

FIGS. 2-6

, the shift mechanism


46


will be described in detail. The shift mechanism


46


cooperates with a remotely located operator unit


48


that controls the shifting mechanism


46


. In an exemplifying embodiment, the operator unit


48


is located on the steering shaft


24


(

FIG. 1

) of the outboard motor


10


; however, the operator unit


48


may also lie either in the hull


22


of the watercraft or within or adjacent to the power head


11


of the outboard motor


10


.




A Bowden-wire-type shift cable


50


desirably couples the operator unit


48


to the shifting mechanism


46


. In the illustrated embodiment, the cable


50


has an outer casing


52


. A bracket (not shown), which is mounted within the cowling


12


, supports a portion of the cable


50


near the shift control mechanism


46


and prevents movement of the outer casing


52


of the cable


50


relative to the cowling


12


.




The illustrated shifting mechanism


46


includes a fitting


54


positioned at the end of the shift cable


50


. The fitting


54


is coupled to an end of a link


56


. A pivot pin


58


of the shift control mechanism


46


interconnects the cable fitting


54


and the link


56


in order to permit relative rotational movement between these components.




A slider


60


supports the pivot pin


58


within an elongated aperture


62


. A guide


64


supports the slider


60


. As best seen in

FIG. 3

, the guide


64


includes a slot or cam groove


66


. Preferably, the slot


66


defines a substantially linear path, in which the slider


60


translates. A bracket


68


supports the guide


64


and is attached by a bolt


70


to the crankcase


72


of the engine


14


.




As shown in

FIG. 2

, a shift position sensor


74


is located along a side of the guide


64


. Moreover, the shift position sensor has a portion that is preferably positioned at a substantially right-angle relative to the substantially linear path of the slider


60


. The shift position sensor


74


is generally comprised of a detection lever


76


and a sensor body


78


. During operation of the outboard motor, the shift position sensor


74


transmits a signal to a control unit


80


. The function and purpose of the shift position sensor


46


will be described later. The guide


64


, slider


60


and sensor


74


together comprise a guide mechanism


65


.




An opposite end of the link


56


is connected to an end of the shift control lever


42


. A pivot pin


82


couples together the ends of the link


56


and the lever


42


to allow relative rotational movement between these components of the shifting mechanism


46


.




As best seen in

FIG. 3

, the shift lever


42


has a vertical jog. A portion of the lever


42


thus lies below the end coupled to the link


56


. The shift control rod


44


is fixed to the lower portion of the shift lever


42


. As understood from

FIG. 1

, the shift control rod


44


depends from the power head


16


to the transmission


38


. The shift control rod


44


operates the transmission


38


to change the drive condition of the transmission


38


as described above.




As best understood from

FIGS. 3 and 6

, parts of the shift mechanism


46


, such as the link


56


and the control lever,


42


are preferably arranged and operate vertically below the crankcase


72


within a space


17


between the engine


14


and the drive shaft housing


18


. The guide mechanism, however,


65


is preferably arranged on a side of the engine


14


and crank case


72


. More preferably, the guide mechanism


65


is located in a space between the engine


14


and the cowling


12


. Moreover, as is best shown in

FIG. 6

, the shift position sensor


74


is preferably arranged on the outer side of the shift mechanism relative the engine


14


. More preferably, the guide


64


and slider


60


are interposed between the sensor


74


and the engine


14


. As such, the shift mechanism


46


produces a compact arrangement within the space


17


between the lower tray


16


and the cowling


12


. This location also protects the link


56


and the control lever


42


, shift rod


44


and position sensor


74


while still allowing access for assembly and repairs.




The operation of the shift control mechanism will now be described in detail. With reference to

FIG. 2

, the cable


50


is interlocked with the operator unit


48


. The shift lever


42


is in the forward position “FO”. The slider


60


is located at one end of the guide


64


. The pivot pin


58


is located at one end


62




a


of the elongated aperture


62


. In this position, the detection lever


76


of the shift position sensor


74


physically engages the slider


60


. Thus, the slider


60


is secured in this position. At this position, the sensor


76


prohibits the engine from starting by transmitting a signal to the control unit


80


. Accordingly, the sensor


76


prevents the watercraft from abruptly moving forward when started.




As the cable


50


begins to move in a direction “A”, the pivot pin


58


slides from one end


62




a


of the aperture toward the other end


62




b,


but the slider


60


remains still and does not slide in the “C” direction. In such a manner, play is provided in the shift mechanism


46


and the slider


60


remains still despite small movements of the cable


50


. Thus, the shift mechanism


46


includes a lost motion coupling. Preferably, this lost motion coupling is interposed between the operator unit and the shift lever. More preferably, the lost motion coupling is interposed between the operator unit


48


and the sensor


74


. Furthermore, the direction of the lost motion is preferably in the same direction as the motion of the slider.




When the cable


50


moves further in the “A” direction, the pivot pin


58


eventually reaches the other end


62




b


of the aperture


62


, and the slider


60


moves in the “C” direction. As shown in

FIG. 4

, when the cable


50


moves in the “A” direction for a certain distance, the shift lever


52


rotates to a neutral position “N” through the link


56


and pivot pin


82


as described above. The transmission


38


then shifts to the neutral position, and the engine


14


ceases power transmission to the propeller


40


.




When the shift lever


52


is positioned in the neutral position “N”, the detection lever


76


of the sensor


74


is physically engaged with an etched or recessed portion


84


of the slider


60


. Because of this engagement, the slider


60


is secured in this position. While in this position, the sensor


74


transmits a signal to the control unit


80


that allows the engine


14


to start.




As the cable


50


further slides in the “A” direction, the shift lever


42


interlocks with the movement of the cable


50


as described above and pivots to a reverse position “R” (See FIG.


5


). Accordingly, the transmission


38


shifts into reverse gear allowing the watercraft to move in a reverse direction.




In the position depicted in

FIG. 5

, the slider


60


is located at the end of the guide


64


in the “C” direction. Although the detection lever


76


is disengaged from the recessed portion


84


of the slider


60


, the detection lever


76


is still in physical contact with the slider


60


. Therefore, the slider


60


is secured in its position at the end of the guide


64


. In this position, the sensor


74


transmits a signal to the control unit


80


that prevents the engine


14


from starting.




The shift lever


42


returns in order from the reverse position “R” to the neutral position “N” and forward position “FO” when the cable


50


slides in the “B” direction and the slider


60


correspondingly slides in the “D” direction to return to its original position as illustrated in

FIGS. 2

,


5


and


6


. Because the slider


60


slides in a linear direction, the sensor


74


can be positioned at a substantially right angle to the slider


60


and be more securely and accurately arranged as compared to prior art. Advantageously, the illustrated sensor can transmit a signal to prevent ignition or allow ignition with only two positions due to component positioning and gearing. It is envisioned, however, that other arrangements are also possible.




Another arrangement having certain features, aspects, and advantages in accordance with the present invention is depicted

FIGS. 7-10

. The illustrated arrangement is similar to that described above and similar parts have been given the same reference numbers. The following description will focus on the additional features, which are not present in the above described arrangement.




In addition to the shift mechanism


46


described above, there is further provided a pivot detection sensor


86


, which cooperates with the shift mechanism


46


so as to provide a signal when the transmission


38


is being shifted from either the forward drive position or the reverse drive position . This sensor forms a portion of a mechanism that will operate to slow the speed of the engine


14


and make disengagement of the dog clutching teeth easier. As with the first arrangement, this shift mechanism


46


includes a guide mechanism


65


that includes a guide


64


which defines a slot or cam groove


66


in which a pivot pin


58


and a slider


60


are journalled.




As best shown in

FIG. 8

, the guide mechanism


64


is journalled on a bracket assembly


68


that is affixed to the crank case


72


in a suitable manner, as by bolts


70


(FIG.


7


). With reference to

FIG. 8

, the bracket


70


has a pivot shaft


88


. The pivot shaft


88


is preferably threaded into a pivot rod


90


formed in the base of the guide


64


. Thus, the guide


64


is journalled for pivotal movement about an axis


92


defined by the pivot shaft


88


and pivot rod


90


.




A torsional spring


94


encircles the pivot rod


90


and has its ends engaged with the bracket


70


and the guide


64


for urging the guide


64


for rotation about the axis


92


in a clockwise direction into engagement with a fixed stop


96


(

FIG. 7

) formed on the bracket assembly


58


. This is the normal position for the member


47


and corresponds to the neutral position of the shift lever


42


and slider


60


as shown in FIG.


9


.




As shown in

FIG. 7

, when shifting to the neutral position from the forward drive position, the guide


64


will be rotated in a counterclockwise direction and engage a another limit stop


98


also formed on the bracket


58


. This movement of the guide


64


is shown by the dashed lines of

FIG. 7

that are referenced by the number


87


. When this rotation occurs, the pivot detection sensor


86


detects the rotation and sends a signal to the control unit


80


which will cause the slowing of the speed of the associated engine in a known manner such as by effecting misfiring of its spark plug or spark plugs. This type of circuit is well known and any of the known circuits used for this purpose may be employed.




Because of the angular inclination of the link


56


and the cooperation of the slider


60


with it, the counterclockwise pivotal movement will be effected regardless of whether the device is being shifted from forward or reverse drive position as may be best seen in FIG.


10


. As shown, when the slider


60


is moved in the “D” direction from its reverse position a component force is applied to the guide


64


and the guide


64


pivots from its position illustrated by a solid line to the position illustrated by the dashed line


87


. As described above, the pivot detection sensor


86


detects this movement and inputs a signal to the control unit


80


, whereby the engine


14


is disabled temporarily.




A third arrangement of the present invention is depicted in

FIGS. 11 and 12

. Elements of this arrangement that are similar to the other arrangements will be given the same reference numbers. A Bowden-wire-type shift cable


50


desirably couples the operator unit to the shifting mechanism


46


. As in the previous arrangements, the cable has an outer casing


52


. The cable


50


and the outer casing


52


are fitted to a guide


64


. A fitting


54


is positioned at the end of the cable


50


and coupled to an end of a shift control lever


42


. A pivot pin


82


of the shift mechanism


46


interconnects the cable fitting


54


and the shift control lever


42


in order to permit relative rotational movement between these components. As best shown in

FIG. 11

, the shift lever


42


is linked to the shift rod


44


and thus movement of the cable


50


rotates the shift rod


44


and shifts the gear of the transmission


38


as described above.




As shown in

FIG. 12

, the guide


64


is located on the cable


50


so that the cable


50


slides only in a linear direction. Furthermore, sliders


60


are mounted on the cable


30


. The sliders


60


are situated within a groove (not shown) in the guide member


64


so that they slide within the guide


64


in a linear direction.




A shift position detection sensor


74


is located along one side of the guide


64


at a right angle to the sliders


60


and the cable


50


. The shift position detection sensor


74


is comprised of a detection lever


76


and a sensor body


78


. During operation, the shift position sensor


74


transmits signals to a control unit


80


. The function and purpose of the shift position detection sensor


74


is as described above. Furthermore, as with the embodiments described above, the detection lever


76


physically restrains the gliders


60


in a particular position.




As illustrated by the dashed lines in

FIG. 12

, the sensor


74


detects the motion of the cable in an “A” or “B” direction by sensing the movement of the sliders


60


through the guide


64


. As such, the sensor can detect the forward, neutral and reverse positions of the shift lever


42


. The guide member


64


, sliders


60


and sensor


76


can be located anywhere on the cable


50


. This provides flexibility as to the location of the sensor


46


. As such, the sensor


46


may be located further to the side of the engine


12


as shown in FIG.


11


. Thereby, assembly and maintenance of the sensor


46


is made easier.




Although this invention has been disclosed in the context of certain preferred embodiments and examples, it will be understood by those skilled in the art that the present invention extends beyond the specifically disclosed embodiments to other alternative embodiments and/or uses of the invention and obvious modifications and equivalents thereof. Thus, it is intended that the scope of the present invention herein disclosed should not be limited by the particular disclosed embodiments described above, but should be determined only by a fair reading of the claims that follow.



Claims
  • 1. A marine propulsion system comprising a transmission with at least two operating states, a shift mechanism coupled to the transmission to establish the operating state of the transmission, the shift mechanism being movable between at least a first shift position and a second shift position with the first shift position corresponding to the first operating state of the transmission and the second shift position corresponding to the second operating state of the transmission, an operator unit disposed remotely relative to the shift mechanism, the operator unit being adapted to move between at least first and second control positions and being coupled to the shift mechanism such that movement of the operator unit to the first control position positions the shift mechanism in the first shift position, and movement of the operator unit to the second control position positions the shift mechanism in the second shift position, the shift mechanism including a guide defining a substantially linear path and supported to rotate about an axis, a member that moves along the path, a shift position sensor arranged to contact the member so as to detect at least one of the shift positions, and a pivot detection sensor configured to detect rotational movement of the guide.
  • 2. A marine propulsion system as in claim 1, wherein the member comprises a slider that moves relative to the guide of the shift mechanism, the guide being configured to establish the substantially linear path of the slider.
  • 3. A marine propulsion system as in claim 2 wherein the guide is configured to permit rotational movement of the guide when the slider moves linearly relative to the guide.
  • 4. A marine propulsion system comprising a transmission with at least two operating states, a shift mechanism coupled to the transmission to establish the operating state of the transmission, the shift mechanism being movable between at least a first shift position and a second shift position with the first shift position corresponding to the first operating state of the transmission and the second shift position corresponding to the second operating state of the transmission, an operator unit disposed remotely relative to the shift mechanism, the operator unit being adapted to move between at least first and second control positions and being coupled to the shift mechanism such that movement of the operator unit to the first control position positions the shift mechanism in the first shift position, and movement of the operator unit to the second control position positions the shift mechanism in the second shift position, the shift mechanism including a guide configured to establish a substantially linear path, a member that moves along the substantially linear path, and a shift position sensor arranged to cooperate with the member so as to detect at least one of the shift positions, wherein the operator unit is coupled to the shift mechanism in part by a lost motion coupling.
  • 5. A marine propulsion system as in claim 4 additionally comprising a cable link extending between the shift mechanism and the operator unit, and the lost motion coupling connecting the cable link to the member.
  • 6. A marine propulsion system as in claim 5, wherein the member is pivotally coupled to a link of the shift mechanism.
  • 7. A marine propulsion system as in claim 5, wherein the member is coupled to a lever of the shift mechanism by a second cable link.
  • 8. A marine propulsion system comprising a transmission with at least two operating states, a shift mechanism coupled to the transmission to establish the operating state of the transmission, the shift mechanism being movable between at least a first shift position and a second shift position with the first shift position corresponding to the first operating state of the transmission and the second shift position corresponding to the second operating state of the transmission, an operator unit disposed remotely relative to the shift mechanism, the operator unit being adapted to move between at least first and second control positions and being coupled to the shift mechanism such that movement of the operator unit to the first control position positions the shift mechanism in the first shift position, and movement of the operator unit to the second control position positions the shift mechanism in the second shift position, the shift mechanism including a guide configured to establish a substantially linear path, a member that moves along the substantially linear path, and a shift position sensor arranged to cooperate with the member so as to detect at least one of the shift positions, wherein the sensor and (the member include interengaging members that cooperate when the member is in the one shift position to inhibit movement of the member from the one shift position.
  • 9. A marine propulsion system as in claim 1 additionally comprising a control unit coupled to the shift position sensor.
  • 10. A marine propulsion system as in claim 9 additionally comprising an engine, and the control unit communicates with at least one component of the engine.
  • 11. A marine propulsion system as in claim 10, wherein the sensor is located on a side of the engine and to an outer side of the shift mechanism.
  • 12. A marine propulsion system as in claim 10, wherein the engine includes an output shaft that is disposed to rotate about a generally vertical axis.
  • 13. A marine propulsion system as in claim 10, wherein at least one of the operating states of the transmission is a neutral operating state, and the control unit is configured to allow the engine to start only when the shift mechanism is in a shift position that corresponds to the neutral operating state of the transmission.
  • 14. A marine propulsion system as in claim 9, wherein the shift position sensor is configured to output a first signal to the control unit when the shift mechanism is in the one shift position and to output a second signal to the control unit when the shift mechanism is moved from the one shift position.
  • 15. A marine propulsion system comprising an engine, a transmission being coupled to the engine and having at least two operating states, a shift mechanism coupled to the transmission to establish the operating state of the transmission, the shift mechanism being movable between at least a first shift position and a second shift position with the first shift position corresponding to the first operating state of the transmission and the second shift position corresponding to the second operating state of the transmission, an operator unit disposed remotely relative to the shift mechanism, the operator unit being adapted to move between at least first and second control positions and being coupled to the shift mechanism such that movement of the operator unit to the first control position positions the shift mechanism in the first shift position, and movement of the operator unit to the second control position positions the shift mechanism in the second shift position, and a shift position sensor arranged to detect at least one of the shift positions, the shift position sensor being arranged on a side of the engine and to an outer side of the shift mechanism.
  • 16. A marine propulsion system as in claim 15 additionally comprising a control unit being coupled to the sensor and communicating with at least one component of the engine.
  • 17. A marine propulsion system as in claim 16, wherein the sensor is configured to output a first signal to the control unit when the shift mechanism is in the one shift position and to output a second signal to the control unit when the shift mechanism is moved from the one shift position.
  • 18. A marine propulsion system as in claim 16, wherein at least one of the operating states of the transmission is a neutral operating state, and the control unit is configured to allow the engine to start only when the shift mechanism is in a shift position that corresponds to the neutral operating state of the transmission.
  • 19. A marine propulsion system as in claim 15, wherein the engine includes an output shaft that is disposed to rotate about a generally vertical axis.
  • 20. A marine propulsion system as in claim 15, wherein the shift mechanism comprises a slider that moves relative to a guide of the shift mechanism, the guide being configured to establish a substantially linear path for the slider.
  • 21. A marine propulsion system as in claim 20, wherein the operator unit is coupled to the shift mechanism in part by a lost motion coupling.
  • 22. A marine propulsion system as in claim 21 additionally comprising a cable link extending between the shift mechanism and the operator unit, and the lost motion coupling connecting the cable link to the slider.
  • 23. A marine propulsion system as in claim 22, wherein the slider is pivotally coupled to a link of the shift mechanism.
  • 24. A marine propulsion system as in claim 20, wherein the sensor and the slider include interengaging members that cooperate when the slider is in the one shift position to inhibit movement of the slider from the one shift position.
  • 25. A marine propulsion system as in claim 20 additionally comprising a support that supports the guide on a pivot axis so as to permit rotational movement of the guide when the slider moves linearly relative to the guide, and a pivot detection sensor arranged to detect such rotational movement of the guide.
  • 26. A marine propulsion system comprising a transmission with at least two operating states, a shift mechanism coupled to the transmission to establish the operating state of the transmission, the shift mechanism being movable between at least a first shift position and a second shift position with the first shift position corresponding to the first operating state of the transmission and the second shift position corresponding to the second operating state of the transmission, an operator unit disposed remotely relative to the shift mechanism, the operator unit being adapted to move between at least first and second control positions and being coupled to the shift mechanism such that movement of the operator unit to the first control position positions the shift mechanism in the first shift position, and movement of the operator unit to the second control position positions the shift mechanism in the second shift position, the shift mechanism including a member that moves along a linear path, and a shift position sensor arranged to cooperate with the member so as to detect and emit a signal when the shift mechanism is moved into at least one of the shift positions and when the shift mechanism is moved from that shift position, a shift assist sensor configured to emit a signal while the shift mechanism is moved between shift positions, and a bracket supporting both the member and the shift position sensor.
  • 27. A marine propulsion system as in claim 26 additionally comprising a control unit coupled to the shift position sensor.
  • 28. A marine propulsion system as in claim 27 additionally comprising an engine, and the control unit communicates with at least one component of the engine.
  • 29. A marine propulsion system as in claim 28, wherein the shift position sensor is located on a side of the engine and to an outer side of the shift mechanism.
  • 30. A marine propulsion system as in claim 28, wherein the engine includes an output shaft that is disposed to rotate about a generally vertical axis.
  • 31. A marine propulsion system as in claim 28, wherein at least one of the operating states of the transmission is a neutral operating state, and the control unit is configured to allow the engine to start only when the shift mechanism is in a shift position that corresponds to the neutral operating state of the transmission.
  • 32. A marine propulsion system as in claim 28, wherein control unit is configured to reduce the speed of the engine when the shift mechanism is moved from at least one shift position.
  • 33. A marine propulsion system comprising a transmission with at least two operating states, a shift mechanism coupled to the transmission to establish the operating state of the transmission, the shift mechanism being movable between at least a first shift position and a second shift position with the first shift position corresponding to the first operating state of the transmission and the second shift position corresponding to the second operating state of the transmission, an operator unit disposed remotely relative to the shift mechanism, the operator unit being adapted to move between at least first and second control positions and being coupled to the shift mechanism such that movement of the operator unit to the first control position positions the shift mechanism in a forward shift position, and movement of the operator unit to the second control position positions the shift mechanism in a reverse shift position, the shift mechanism including a member that moves along a linear path, a first sensing means for detecting when the shift mechanism is in each of the shift positions, a second sensing means for detecting when the shift mechanism is being moved out of the shift positions, and a bracket supporting both of the sensing means.
  • 34. A marine propulsion unit as in claim 33 additionally comprising an engine coupled to the transmission, and the first sensing means being disposed on a side of the engine and to an outer side of the shift mechanism.
  • 35. A marine propulsion unit as in claim 33, wherein the shift mechanism comprises a slider and a guide, and the first sensor means cooperates with the slider.
  • 36. A marine propulsion unit as in claim 35, wherein the slider is pivotally connected to a link of the shifting mechanism.
  • 37. A marine propulsion unit as in claim 35, wherein the slider is connected to a first cable link and a second cable link, the first cable link being coupled to the operator unit, and the second cable link being coupled to a lever of the shift mechanism.
  • 38. A marine propulsion system as in claim 26, wherein the bracket pivotally supports a guide which defines the linear path, the bracket supporting the member via the guide.
  • 39. A marine propulsion system as in claim 33, wherein the bracket pivotally supports a guide which defines the linear path, the bracket supporting the member via the guide.
  • 40. A marine propulsion system as in claim 1 additionally comprising a detection lever connected to the shift position sensor, the shift position sensor contacting the member via physical engagement of the detection lever with the member.
Priority Claims (1)
Number Date Country Kind
10-260675 Sep 1998 JP
US Referenced Citations (6)
Number Name Date Kind
4439163 Burmeister et al. Mar 1984
4726798 Davis Feb 1988
4986776 Hensel et al. Jan 1991
5050461 Onoue et al. Sep 1991
5692931 Kawai Dec 1997
5910191 Okamoto Jun 1999