This application claims the benefit of priority to Japanese Patent Application No. 2021-163566 filed on Oct. 4, 2021. The entire contents of this application are hereby incorporated herein by reference.
The present invention relates to a marine propulsion device, a propeller unit, and a method.
There has been known a type of marine propulsion device in which a torque outputted from an engine is transmitted to a propeller shaft and is then transmitted therefrom to a propeller through a damper. The damper absorbs a torque acting in a rotational direction of the propeller. Absorption of the torque acting in the rotational direction of the propeller by the damper inhibits noises produced by repetitive collisions between gears in a dog clutch due to torque fluctuations, an impact of the dog clutch caused during a shift operation, and a sound of the impact.
Japan Laid-open Patent Application Publication No. 2011-178228 discloses a marine propulsion device in which a spacer, by which a damper is positioned in place with respect to a propeller shaft in a thrust direction, and a propeller, are in contact with each other. Because of this, when a thrust is generated in a forward moving direction by rotation of the propeller, the propeller is pressed onto the spacer such that a friction force therebetween is increased in magnitude. Torque transmission to the propeller by the friction force is not made through the damper such that an attenuation effect exerted by the damper is degraded.
Preferred embodiments of the present invention inhibit power from being transmitted from a propeller shaft to a propeller in a path without being through a damper in a marine propulsion device.
A marine propulsion device according to a first preferred embodiment of the present disclosure includes a propeller, a propeller shaft, a bushing, a damper, and a spacer. The propeller shaft supports the propeller. The bushing is between the propeller and the propeller shaft and is unitarily rotated with the propeller shaft. The damper is fixed to the bushing and transmits rotation of the propeller shaft to the propeller. The spacer is spaced apart from the propeller in a back-and-forth direction in front of the bushing and positions the bushing in place with respect to the propeller shaft.
A propeller unit according to a second preferred embodiment of the present disclosure is mounted to a propeller shaft of a marine propulsion device. The propeller unit includes a propeller and a spacer. The propeller is supported by the propeller shaft and receives rotation of the propeller shaft transmitted thereto through a damper. The spacer is provided on the propeller shaft in front of the propeller and is separated from the propeller in a back-and-forth direction.
A method according to a third preferred embodiment of the present disclosure relates to a method of assembling a propeller unit to a propeller shaft of a marine propulsion device. The propeller unit includes a propeller, a bushing, a damper, and a spacer. The bushing is unitarily rotated with the propeller shaft. The damper is fixed to the bushing and transmits rotation of the propeller shaft to the propeller. The spacer positions the bushing in place with respect to the propeller shaft. The method includes fitting the spacer on the propeller shaft and fixing the bushing to the propeller shaft with a gap between the spacer and the propeller in a back-and-forth direction after the spacer is fitted on the propeller shaft.
In a marine propulsion device according to a preferred embodiment of the present invention, the spacer provides a gap with respect to the propeller in the back-and-forth direction. Because of this, when a thrust is generated in a forward moving direction by rotation of the propeller, friction is inhibited between the propeller and the spacer. Accordingly, a torque transmitted to the propeller through a friction force generated between the propeller and the spacer is inhibited, so that power is inhibited from being transmitted to the propeller in a path without being through the damper. As a result, an attenuating effect exerted by the damper is obtained such that it is made possible to inhibit, for instance, noises produced by repetitive collisions between gears in a dog clutch due to torque fluctuations of an engine and an impact sound produced by the dog clutch in shift operation.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
Preferred embodiments of the present invention will be hereinafter explained with reference to the drawings.
The outboard motor 2 includes a drive source 3, a driveshaft 4, a propeller shaft 5, a shift mechanism 6, and a propeller unit 7.
The drive source 3 generates a rotational force or rotational torque to rotate the propeller shaft 5. The drive source 3 is, for instance, an engine. The drive source 3 includes a crankshaft 3a. The crankshaft 3a extends in a vertical direction.
The driveshaft 4 is rotated by driving of the drive source 3. The driveshaft 4 extends in the vertical direction. The driveshaft 4 is connected to the crankshaft 3a.
The propeller shaft 5 supports a propeller 10 (to be described below). An axial direction A of the propeller shaft 5 corresponds to a back-and-forth direction of the outboard motor 2. In other words, the propeller shaft 5 extends in the back-and-forth direction of the outboard motor 2. It should be noted that in the following explanation, the axial direction A of the propeller shaft 5 will be referred to as “axial direction”, whereas a perpendicular direction to the axial direction A will be referred to as “radial direction”. On the other hand, one directional side indicated by arrow F will be referred to as “forward”, whereas the other directional side indicated by arrow B will be referred to as “backward”.
As shown in
The shift mechanism 6 connects or disconnects the driveshaft 4 and the propeller shaft 5 to or from each other. The shift mechanism 6 switches a rotational direction of the propeller shaft 5.
As shown in
The dog clutch 6d is movable to a forward moving position, a neutral position, and a backward moving position. When the dog clutch 6d is in the forward moving position, the forward moving gear 6b is connected to the propeller shaft 5 such that the rotation of the driveshaft 4 is transmitted to the propeller shaft 5 through the forward moving gear 6b. When the dog clutch 6d is in the neutral position, the propeller shaft 5 is disconnected from both the forward moving gear 6b and the backward moving gear 6c such that the rotation of the driveshaft 4 is not transmitted to the propeller shaft 5. When the dog clutch 6d is in the backward moving position, the backward moving gear 6c is connected to the propeller shaft 5 such that the rotation of the driveshaft 4 is transmitted to the propeller shaft 5 through the backward moving gear 6c.
As shown in
The propeller 10 receives rotation of the propeller shaft 5 transmitted thereto through the damper 30. When a thrust is generated by forward rotation (forward moving directional rotation) of the propeller 10, the propeller 10 is moved in an approaching direction to the first spacer 40 by elastic deformation of the damper 30.
The propeller 10 includes an inner tubular portion 11, an outer tubular portion 12, a plurality of blades 13, and a plurality of ribs (not shown in the drawings).
Each of the inner tubular portion 11 and the outer tubular portion 12 has a tubular shape and extends in the axial direction. The inner tubular portion 11 is disposed inside the outer tubular portion 12. The spline portion 5b of the propeller shaft 5 is disposed inside the inner tubular portion 11. The inner tubular portion 11 is disposed behind the first spacer 40 so as to be spaced apart therefrom in the back-and-forth direction. A gap of approximately 2 mm, for example, is provided between the inner tubular portion 11 and the first spacer 40 in the back-and-forth direction. The gap between the inner tubular portion 11 and the first spacer 40 in the back-and-forth direction preferably has a distance of at least 1 mm or greater and more preferably has a distance of 1.5 mm or greater, for example. When a thrust is generated by the forward rotation of the propeller 10, the inner tubular portion 11 is moved in the approaching direction to the first spacer 40 (i.e., forward) by the elastic deformation of the damper 30.
The outer tubular portion 12 covers the inner tubular portion 11 from the radial direction. The plurality of blades 13 radially extend from the outer peripheral surface of the outer tubular portion 12. The plurality of ribs radially extend to connect the inner tubular portion 11 and the outer tubular portion 12 therethrough. The plurality of ribs are connected to the outer peripheral surface of the inner tubular portion 11 and the inner peripheral surface of the outer tubular portion 12.
The bushing 20 has a tubular shape and extends in the axial direction. The bushing 20 is disposed radially between the inner tubular portion 11 and the propeller shaft 5. The bushing 20 is fixed to the propeller shaft 5 and is unitarily rotated therewith. The inner peripheral surface of the bushing 20 is spline-coupled to the spline portion 5b of the propeller shaft 5.
The bushing 20 is disposed axially between the first spacer 40 and the second spacer 50. The bushing 20 includes a front end 20a to be brought into contact with the first spacer 40 and a rear end 20b to be brought into contact with the second spacer 50. The bushing 20 is prevented from axially moving by the taper portion 5a, the first spacer 40, the second spacer 50, the washer 60, and the nut 70.
The damper 30 transmits the rotation of the propeller shaft 5 to the propeller 10, and simultaneously, inhibits an impact from being transmitted to the propeller 10 from the propeller shaft 5. The damper 30 absorbs a torque acting in the rotational direction of the propeller shaft 5 and this inhibits noises produced by repetitive collisions between the gears in the shift mechanism 6 due to torque fluctuations of the drive source 3 and an impact sound produced by the dog clutch 6d during a shift operation. The noises, produced by repetitive collisions between the gears in the shift mechanism 6 due to torque fluctuations of the drive source 3, is likely to be produced when the rotational speed of the drive source 3 falls in a low-speed range (of, e.g., about 1500 rpm or less). It should be noted that the noises, produced by repetitive collisions between the gears in the shift mechanism 6 due to torque fluctuations of the drive source 3, will be hereinafter simply referred to as “rattle sound” on an as-needed basis.
An elastic member having elastically deformable characteristics is provided as the damper 30. The damper 30 is made of, for instance, rubber and has a tubular shape. The damper 30 extends in the axial direction. The damper 30 is fixed to the outer peripheral surface of the bushing 20 and is unitarily rotated with the propeller shaft 5 together with the bushing 20. The inner peripheral surface of the damper 30 is fixed to the outer peripheral surface of the bushing 20 such that the damper 30 is immovable with respect to the bushing 20. The damper 30 is disposed inside the inner tubular portion 11 and is fixed thereto by press-fitting, for example. The outer peripheral surface of the damper 30 is spline-coupled to the inner peripheral surface of the inner tubular portion 11. Accordingly, the rotation of the propeller shaft 5 is transmitted to the propeller 10 through the bushing 20 and the damper 30.
The first spacer 40 is an exemplary spacer. The first spacer 40 has a tubular shape. The first spacer 40 is disposed inside the outer tubular portion 12. The first spacer 40 is mounted to the taper portion 5a of the propeller shaft 5. The inner peripheral surface of the first spacer 40 is in contact with the taper portion 5a of the propeller shaft 5. The first spacer 40 is prevented from moving forward by the taper portion 5a.
The first spacer 40 is disposed in front of the bushing 20 on the propeller shaft 5, while being spaced apart from the inner tubular portion 11 of the propeller 10 in the back-and-forth direction. The first spacer 40 is spaced apart from the inner tubular portion 11 of the propeller 10 in the back-and-forth direction, while in contact with the bushing 20. The first spacer 40 positions the bushing 20 in place with respect to the propeller shaft 5. The first spacer 40 prevents the bushing 20 from moving forward.
The first spacer 40 includes a positioning portion 40a, a restriction portion 40b, and a support portion 40c. The positioning portion 40a radially extends. The positioning portion 40a is disposed opposite to the front end 20a of the bushing 20 in the back-and-forth direction. A rear end surface of the first spacer 40 is provided as the positioning portion 40a. The positioning portion 40a is in contact with the front end 20a of the bushing 20 so as to position the bushing 20 in place with respect to the propeller shaft
The restriction portion 40b is disposed on a more front side than the positioning portion 40a. The restriction portion 40b extends radially. The restriction portion 40b is disposed radially on an outer side than the positioning portion 40a. The restriction portion 40b is opposed to the inner tubular portion 11 in the back-and-forth direction. The restriction portion 40b is disposed in front of the inner tubular portion 11 so as to be spaced apart therefrom in the back-and-forth direction.
The support portion 40c is disposed between the positioning portion 40a and the restriction portion 40b. The support portion 40c extends in the axial direction. The support portion 40c is disposed in contact with the inner peripheral surface of a portion adjacent to the front end in the inner tubular portion 11 and radially supports the inner tubular portion 11.
The second spacer 50 has a tubular shape. The second spacer 50 is disposed axially between the bushing 20 and the washer 60. The second spacer 50 is mounted to the outer peripheral surface of the propeller shaft 5. The front surface of the second spacer 50 is in contact with the rear end 20b of the bushing 20. The rear surface of the second spacer 50 is in contact with the washer 60.
The washer 60 is disposed axially between the second spacer 50 and the nut 70. The washer 60 is mounted to the male threaded portion 5c of the propeller shaft 5. The rear surface of the washer 60 is in contact with the nut 70.
The nut 70 is fastened to the male threaded portion 5c of the propeller shaft 5. The bushing 20, the second spacer 50, and the washer 60 are interposed between, and held by, the nut 70 and the first spacer 40.
The propeller 10 is movable from an initial position shown in
When a load greater than a predetermined load acts on the damper 30 in a condition that a thrust is being generated in the forward rotation of the propeller 10 (hereinafter simply referred to as “forward moving condition”), the damper 30 is elastically deformed such that the contact portion 14 is brought into contact with the restriction portion 40b of the first spacer 40 in the back-and-forth direction. The contact portion 14 is not kept in contact with the restriction portion 40b unless a load greater than the predetermined load acts on the damper 30 in the forward moving condition. In other words, the inner tubular portion 11 is kept spaced apart from the first spacer 40 in the back-and-forth direction unless a load greater than the predetermined load acts on the damper 30 in the forward moving condition.
The predetermined load is set to be less than or equal to a limit load of the damper 30. The limit load has a magnitude not enough to damage or break the damper 30. Also, the magnitude of the limit load is not enough to impair the innate function of the damper 30. For example, it is preferable that the magnitude of the limit load is not enough to cause plastic deformation of the damper 30.
It should be noted that the contact portion 14 may be configured to be brought into contact with the restriction portion 40b of the first spacer 40 in the back-and-forth direction by the elastic deformation of the damper 30 caused when a drive force, transmitted from the drive source 3 to the propeller shaft 5, becomes greater than a predetermined drive force in the forward moving condition. In this case, the predetermined drive force is set to be less than or equal to the limit load of the damper 30. Alternatively, the contact portion 14 may be configured to be brought into contact with the restriction portion 40b of the first spacer 40 in the back-and-forth direction by the elastic deformation of the damper 30 caused when the rotational speed of the drive source 3 becomes greater than a predetermined rotational speed in the forward moving condition. In this case, the predetermined rotational speed is set to be less than or equal to a rotational speed corresponding to the limit load of the damper 30. For example, the predetermined rotational speed is set to be less than or equal to about 2000 rpm. Besides, the predetermined rotational speed is preferably set to be greater than about 1000 rpm and is more preferably set to be greater than about 1500 rpm, for example.
Specifically, the predetermined rotational speed is preferably set to be greater than about 1500 rpm if rattle sounds are produced in the outboard motor 2 when the rotational speed of the drive source 3 is about 1500 rpm or less. Alternatively, the predetermined rotational speed is preferably set to be greater than about 1200 rpm if rattle sounds are produced in the outboard motor 2 when the rotational speed of the drive source 3 falls in a range of about 400 to about 1200 rpm, for example. Yet alternatively, the predetermined rotational speed is preferably set to be greater than about 1000 rpm if rattle sounds are produced in the outboard motor 2 when the rotational speed of the drive source 3 falls in a range of about 400 to about 1000 rpm, for example. It should be noted that, from the perspective of inhibiting transmission of a rotational force or torque from the drive source 3 to the propeller 10 in a path without being through the damper 30, the predetermined rotational speed is preferably set to be more approximate to the rotational speed corresponding to the limit load of the damper 30 than to the maximum rotational speed in the rotational speed range in which rattle sounds are produced. For example, the predetermined rotational speed is preferably set to be greater than about 1800 rpm when the rotational speed corresponding to the limit load of the damper 30 is about 2100 rpm and the maximum rotational speed of the drive source 3 is about 1500 rpm in the rotational speed range in which rattle sounds are produced.
The recess 31 is recessed in a direction from the outer peripheral surface of the damper 30 toward the inner peripheral surface of the damper 30. The recess 31 includes a bottom 31a, a first inner wall 31b, and a second inner wall 31c. The bottom 31a extends in the axial direction. As shown in
As shown in
The protrusion 15 is provided on the inner peripheral surface of the inner tubular portion 11. The protrusion 15 is shaped to protrude in a direction from the outer peripheral surface of the inner tubular portion 11 toward the inner peripheral surface of the inner tubular portion 11. The protrusion 15 is shaped to be fitted to the recess 31. Because of the configuration, when the damper 30 is press-fitted to the inner tubular portion 11, it is easy for the first inner wall 31b to move over the protrusion 15.
In the outboard motor 2 described above, the first spacer 40 has a gap with respect to the propeller 10 in the back-and-forth direction. Because of this, when a thrust is generated in the forward moving direction by rotation of the propeller 10, friction is inhibited from being caused between the propeller 10 and the first spacer 40. Accordingly, a torque transmitted to the propeller 10 through a friction force generated between the propeller 10 and the first spacer 40 is inhibited, so that a rotational force outputted from the drive source 3 is inhibited from being transmitted to the propeller 10 in a path without being through the damper 30. As a result, an attenuating effect exerted by the damper 30 is obtained such that it is made possible to inhibit noises produced by repetitive collisions between the gears in the dog clutch 6d due to torque fluctuations of the drive source 3 and an impact sound produced by the dog clutch 6d during a shift operation.
Next, a series of steps of assembling the propeller unit 7 to the propeller shaft 5 in the outboard motor 2 will be explained.
As shown in
More specifically, the bushing 20, including the damper 30 fixed thereto, is fixed to the inner tubular portion 11 of the propeller 10 by press-fitting, for example. The damper 30 positions the propeller 10 in place in the back-and-forth direction by locking the protrusion 15 to the recess 31. It should be noted that the damper 30 may have been preliminarily fixed to the inner tubular portion 11 of the propeller 10 by press-fitting.
The bushing 20, the second spacer 50, and the washer 60 are fitted to the propeller shaft 5, then, the bushing 20 is fixed to the propeller shaft 5 by screwing the nut 70 onto the male threaded portion 5c until the front end 20a of the bushing 20 is contacted with the positioning portion 40a of the first spacer 40. Here, the axial distance between the restriction portion 40b and the positioning portion 40a in the first spacer 40 is set to be longer than that between the contact portion 14 of the propeller 10 and the front end 20a of the bushing 20. Because of this, when the bushing 20 is fixed to the propeller shaft 5, the contact portion 14 of the propeller 10 is spaced apart from the restriction portion 40b of the first spacer 40 in the back-and-forth direction as shown in
Preferred embodiments of the present invention have been explained above. However, the present invention is not limited to the preferred embodiments described above, and a variety of changes can be made without departing from the gist of the present invention.
The recess 16 is provided on the inner peripheral surface of the inner tubular portion 11. The recess 16 is recessed in a direction from the inner peripheral surface of the inner tubular portion 11 toward the outer peripheral surface of the inner tubular portion 11. The recess 16 includes a bottom 16a, a first inner wall 16b, and a second inner wall 16c. The bottom 16a extends in the axial direction. The first inner wall 16b radially extends toward the bushing 20 from the rear end of the bottom 16a in the cross-sectional view. The second inner wall 16c is shaped such that an angle defined between the bottom 16a and the second inner wall 16c is obtuse in the cross-sectional view. The second inner wall 16c radially extends forward and toward the bushing 20 from the front end of the bottom 16a in the cross-sectional view.
The protrusion 32 is provided on the outer peripheral surface of the damper 30. The protrusion 32 is shaped to protrude in a direction from the inner peripheral surface of the damper 30 toward the outer peripheral surface of the damper 30. The protrusion 32 is shaped to be fitted to the recess 16.
In the preferred embodiments described above, the outboard motor 2 has been explained as an exemplary marine propulsion device. However, the present invention may be applied to another type of marine propulsion device such as an inboard engine outboard drive.
The drive source 3 may be an electric motor. Alternatively, the drive source 3 may be a hybrid system including an engine and an electric motor.
In the propeller unit 7, the bushing 20, the damper 30, or the second spacer 50 may have a function of inhibiting or preventing the propeller 10 from sliding backward with respect to the damper 30. For example, the second spacer 50 may be configured to be meshed with one or more cutouts (not shown in the drawings) provided on the rear end surface of the inner tubular portion 11.
The recess 31 may be one of a plurality of recesses 31 disposed at intervals in the rotational direction of the propeller shaft 5. The protrusion 15 may be one of a plurality of protrusions 15 disposed at intervals in the rotational direction of the propeller shaft 5. The recess 16 may be one of a plurality of recesses 16 disposed at intervals in the rotational direction of the propeller shaft 5. The protrusion 32 may be one of a plurality of protrusions 32 disposed at intervals in the rotational direction of the propeller shaft 5.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2021-163566 | Oct 2021 | JP | national |