The present disclosure relates to marine propulsion systems, and particularly to actively tunable sound for marine propulsion systems.
The following U.S. Patents disclose additional state of the art. These patents are incorporated herein by reference, in entirety:
U.S. Pat. No. 9,051,041 discloses a marine propulsion system for propelling a marine vessel in water. The system comprises an outboard motor that is coupled to a marine vessel. The system comprises an exhaust gas relief outlet that is located above the water when the outboard motor is operated at idle speed. A conduit conveys exhaust gas from the exhaust gas relief outlet to a discharge outlet located on the marine vessel.
U.S. Pat. No. 8,876,566 discloses a marine drive and marine exhaust pipe that include a main exhaust flow chamber and an auxiliary idle relief chamber. The auxiliary idle relief chamber vents exhaust above the surface of the body of water in which the vessel is operating.
U.S. Pat. No. 4,952,182 discloses an exhaust relief system for an outboard motor that includes an exhaust chamber into which exhaust is discharged from the engine. A first passage in communication with the exhaust chamber provides contraction of the exhaust as the exhaust passes rearwardly from which the exhaust is discharged into an expansion chamber which substantially surrounds the exhaust chamber. From the expansion chamber, the exhaust is routed through and contracted into a second passage in communication with the expansion chamber, after which it is discharged to atmosphere. The tortuous path provided by the exhaust relief system, along with the repeated expansion and contraction of the exhaust as it flows to atmosphere, provides a muffling effect at idle operation.
U.S. Pat. No. 4,668,199 discloses an exhaust system for an outboard motor that includes a main exhaust passageway extending through a partially water-filled chamber in the drive shaft housing. An inlet idle relief passage connects the top of the chamber with the main exhaust passageway and an outlet passage connects the top of the chamber with the atmosphere.
U.S. Pat. No. 3,967,446 discloses a tuned exhaust gas relief system for marine propulsion systems, for example an outboard motor, that includes a lower drive shaft housing coupled to a two stroke engine by a pair of intermediate stacked exhaust extension plates. The housing directs the exhaust gas downwardly to a through-the-hub exhaust propeller for exit there through. With the unit in reverse or idling, exhaust gases are trapped within the housing. A pair of tuned exhaust relief passageways may be formed by cavities in the mating faces of the two extension plates with a pair of inlet openings in the lower wall of the bottom plate. A baffle member may overlie the inlet openings. The passageways define constant cross-sectional area channels which terminate in exhaust openings in the rear wall of the drive shaft housing.
U.S. Pat. No. 6,273,771 discloses a control system for a marine vessel that incorporates a marine propulsion system that can be attached to the marine vessel and connected in signal communication with a serial communication bus and a controller. A plurality of input devices and output devices are also connected in signal communication with the communication bus. A bus access manager, such as a CAN Kingdom network, is connected in signal communication with the controller to regulate the incorporation of additional devices to the plurality of devices in signal communication with the bus. The controller is connected in signal communication with each of the plurality of devices on the communication bus. The input and output devices can each transmit messages to the serial communication bus for receipt by other devices.
This Summary is provided to introduce a selection of concepts that are further described below in the Detailed Description. This Summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
In certain examples, a marine propulsion system is configured to propel a marine vessel in a body of water. The marine propulsion system includes an engine and an exhaust system that conveys exhaust gas from the engine. A controller controls the marine propulsion system and comprises a memory module that stores operating modes with corresponding sound profiles for controlling the marine propulsion system. An input device is provided for selecting one of the operating modes for controlling the marine propulsion system. Selecting a first operating mode causes the marine propulsion system to sound different than selecting a second operating mode.
Other examples relate to methods of making a marine propulsion system configured to propel a marine vessel in a body of water. One such method includes coupling an exhaust system to an engine, where the exhaust system conveys exhaust gas from the engine. The method includes operatively connecting a controller to the marine propulsion system, the controller controlling the marine propulsion device and also comprising a memory module. The method further includes storing in the memory module operating modes with corresponding sound profiles for controlling the marine propulsion system and operatively connecting to the controller an input device configured for selecting one of the operating modes for controlling the marine propulsion system. Selecting a first operating mode causes the marine propulsion system to sound different than selecting a second operating mode.
Another example relate to a marine propulsion device for propelling a marine vessel in a body of water that includes an engine and an exhaust system that conveys exhaust gas from the engine. A controller controls the marine propulsion device according to alternate first and second operational modes stored in a memory module and the marine propulsion device is controllable to perform a same set of functions in either of the first and second operational modes. The first and second operational modes cause the marine propulsion device to produce first and second sound profiles that are different from each other. An operator input device facilitates operator selection between the first and second operational modes to thereby produce the selected one of the first and second sound profiles.
The present disclosure is described with reference to the following drawing FIGURES. The same numbers are used throughout the FIGURES to reference like features and like components.
Through research and development, the inventors have determined that noise requirements and expectations for a given outboard marine engine can vary depending upon the operator application. For example, performance boaters may desire a louder, more aggressive sound quality than recreational boaters or an off-shore fisherman. However, satisfying these differing product noise requirements or expectations for a given marine propulsion system presently requires extensive modification and is accomplished exclusively through changes to hardware. Specifically, existing solutions are limited to changes in hardware configuration with a single engine calibration used for controlling this hardware. Additional information regarding control systems for marine vessels known in the art is provided in U.S. Pat. No. 6,273,771, which is incorporated herein by reference.
Referring to
Referring first to
An intermediate exhaust conduit 20 is coupled to the primary exhaust conduit 12 between the upstream end 14 and the downstream end 16. The intermediate exhaust conduit 20 receives the exhaust gas from the primary exhaust conduit 12. Optionally, a muffler 22 (sometimes referred to in the art as an “idle relief muffler”) receives the exhaust gas from the intermediate exhaust conduit 20 and discharges the exhaust gas to an idle relief outlet 24, which typically is formed through a cowling of the outboard marine engine. In other examples, the intermediate exhaust conduit 20 discharges the exhaust gas to the idle relief outlet 24 without passing through a muffler. In these examples, the intermediate exhaust conduit 20 and/or idle relief outlet 24 can form a tuned outlet duct that exits the cowl of the outboard marine engine separately or through the idle relief outlet 24. The idle relief outlet 24 is configured to discharge the exhaust gas to atmosphere. More specifically, the idle relief outlet 24 is configured to be located above the body of water in which the outboard marine engine is operating, at least when the outboard marine engine is operated at an idle speed.
According to the present disclosure, a bypass valve 26 is coupled to and/or located in the intermediate exhaust conduit 20 between the primary exhaust conduit 12 and the idle relief outlet 24. The type of bypass valve 26 can vary and in certain examples can be a conventional mechanically-controlled valve and in other examples can be a conventional electrically-controlled valve. The bypass valve 26 is positionable into an open position, shown in
In some examples, the bypass valve 26 can be positionable into one or more intermediate position(s) wherein, as compared to the noted open position, a reduced amount of the exhaust gas is permitted to bypass the downstream end 16 of the primary exhaust conduit 12 and gearcase cavity 18. In other words, when the bypass valve 26 is in the intermediate position(s), some of the exhaust gas is allowed to bypass the downstream end 16 of the primary exhaust conduit 12 and bypass the gearcase cavity 18 and flow directly from the primary exhaust conduit 12 to the idle relief outlet 24 via the intermediate exhaust conduit 20 and optionally the muffler 22. The remainder of the exhaust gas is forced to bypass most of or all of the intermediate exhaust conduit 20 and flow to the gearcase cavity 18 for subsequent discharge to the body of water via the propeller housing outlet 19 and/or to atmosphere via the muffler 22 and idle relief outlet 24, which are connected to the gearcase cavity 18 by a secondary exhaust conduit 28. This example provides the operator with additional active tunability of the sound emanating from the exhaust system 10.
In some examples, the exhaust system 10 can include an operator input device 34 that is mechanically and/or electrically and/or otherwise communicatively coupled to and configured to control the bypass valve 26. The operator input device 34 can be configured such that, via the operator input device 34, an operator can have the ability to selectively position the bypass valve 26 into and out of the open and closed positions, and optionally the intermediate position(s). The type and configuration of the operator input device 34 can vary and the manner in which the operator input device 34 is connected to the bypass valve 26 can vary. In certain non-limiting examples, the operator input device 34 can include one or more mechanical levers, and/or computer keypads, and/or touch screens and/or the like. The operator input device 34 can be configured to directly communicate with and control the position of the operator input device 34 via for example a mechanical, or electronically wired or wireless communication link, an example of which is schematically shown in the drawings. In other examples, the operator input device 34 can be configured to communicate an operator input to the operator input device 34 to a computer controller 35, such as an engine control unit (ECU) that is configured to electronically control the bypass valve 26.
The noted controller 35 can be programmable and include a processor and a memory, which are also discussed in further detail below. The controller 35 can be located anywhere in the system and/or located remote from the system and can communicate with various components of the marine vessel via wired and/or wireless links. In certain examples, the controller 35 is an engine control unit (ECU) that is also configured to control the internal combustion engine and/or other components of the outboard marine engine. Although
One having ordinary skill in the art will recognize that the controller 35 can have many different forms and is not limited to the example that is shown and described. In some examples, the controller 35 may include a computing system that includes a processing system, storage system, software, and input/output (I/O) interfaces for communicating with devices such as those shown in
The processing system loads and executes software from the storage system. When executed by the computing system, software directs the processing system to operate as described herein below in further detail to execute the methods described herein. The computing system may include one or many application modules and one or more processors, which may be communicatively connected. The processing system can comprise a microprocessor and other circuitry that retrieves and executes software from the storage system. Processing system can be implemented within a single processing device but can also be distributed across multiple processing devices or sub-systems that cooperate in existing program instructions. Non-limiting examples of the processing system include general purpose central processing units, applications specific processors, and logic devices.
Optionally, the exhaust system 10 can include an indicator device 36 that is configured to indicate to the operator a current position of the bypass valve 26. The operator input device 34 and/or indicator device 36 can be located remotely from the outboard marine engine, for example at the helm of the marine vessel, or even remotely from the marine vessel. The type of indicator device 36 can vary. In certain non-limiting examples, the indicator device 36 can include a video or touch screen, and/or flashing lights, and/or the like. The indicator device 36 can be electronically controlled by the controller 35 to indicate to the operator the current position of the bypass valve 26.
Via the operator input device 34, the exemplary system shown in
Effectively, these examples transform a traditional passively-controlled exhaust system (A) for an outboard marine engine into a multi-stage exhaust system 10 that can be actively controlled by the operator. The operator can select between through-cowl and through-prop exhaust modes, rather than relying on a passive pressure differential. The exhaust gas can be routed through a muffler 22 prior to exiting the idle relief outlet 24, creating an opportunity to refine the audible exhaust note. This allows the operator to select the sound quality “character” of their choosing, advantageously eliminating a need to provide alternative hardware options to address different market demands with a common engine architecture. In addition, the purchaser of the outboard marine engine no longer needs to choose between one type of sound quality and another, but rather has the ability to change back and forth depending on their wants and needs. These examples thus provide an opportunity to showcase noise-vibration-harshness characteristics that are both quiet and powerful.
An additional, initially unforeseen advantage of these examples is their potential to increase horsepower through reduced exhaust gas backpressure as well as reduce risk for water reversion to the internal combustion engine by adding an exhaust circuit at a higher elevation (i.e. above the surface of the body of water 11) on the primary exhaust conduit 12.
The exemplary exhaust system 50 includes a primary exhaust conduit 52 having an upstream end 54 that is configured to receive exhaust gas from the noted internal combustion engine and a downstream end 56 that is configured to discharge the exhaust gas to a surrounding body of water 51 via a gearcase cavity 58 and via a secondary exhaust conduit 80. The secondary exhaust conduit 80 has an upstream end 82 configured to receive the exhaust gas from the gearcase cavity 58 and a downstream end 84 configured to discharge the exhaust gas to the body of water 51.
An intermediate exhaust conduit 60 is coupled to the primary exhaust conduit 52 between the upstream end 54 and downstream end 56 and is configured to receive the exhaust gas from the primary exhaust conduit 52. A primary muffler 62 receives the exhaust gas from the intermediate exhaust conduit 60. A secondary muffler 64 receives the exhaust gas from the primary muffler 62 via the intermediate exhaust conduit 60. The intermediate exhaust conduit 60 has an upstream end 68 that receives the exhaust gas from the primary muffler 62 and a first downstream outlet 70 that discharges the exhaust gas to the secondary muffler 64.
The exhaust system 50 also includes an idle relief outlet 72 that discharges the exhaust gas from the secondary muffler 64 to atmosphere. The idle relief outlet 72 is configured to be located above the body of water in which the outboard marine engine is operated, at least when the outboard marine engine is operated at an idle speed.
A bypass valve 74 is coupled to and/or positioned in the intermediate exhaust conduit 60 and is positionable into an open position, shown in
In certain examples, the bypass valve 74 is also positionable into one or more intermediate position(s) wherein, compared to the open position, at an idle speed of the internal combustion engine, a reduced amount of exhaust gas is permitted to bypass the secondary muffler 64 and flow from the primary muffler 62 to the idle relief outlet 72. In other words, at an idle speed of the internal combustion engine, in the intermediate position(s) a portion of the exhaust gas is permitted to bypass the secondary muffler 64 and a portion of the exhaust gas is forced to flow through the secondary muffler 64. Both portions are discharged from the outboard marine engine via the idle relief outlet 72. In certain examples, the bypass valve 74 is located at the second downstream end 76 of the intermediate exhaust conduit 60, at a location that is on an opposite side of an adapter plate 78 of the outboard marine engine relative to the primary and secondary mufflers 62, 64.
When the bypass valve 74 is in the closed position the exhaust system 50 forms a dual muffler circuit and when the bypass valve 74 is in the open position, the exhaust system includes a single muffler circuit. The exhaust system 50 operates in a “quiet mode” when the bypass valve 74 is in the closed position and the exhaust gas is routed through the more restrictive, increased-transmission-loss, dual muffler circuit. The exhaust system 50 operates in a relatively louder “sport mode”, when the bypass valve 74 is in the open position and the exhaust gas is routed through the less restrictive, decreased-transmission-loss, single muffler circuit.
In certain examples, the exhaust system 50 includes an operator input device 90, an indicator device 92 and/or a computer controller 94, which can be constructed and function in the same manner as the operator input device 34, indicator device 36, and computer controller 35 described herein above with respect to
An advantage of the example shown in
Further aspects of the present disclosure relate to actively controlling or tuning the sound output generated by a marine propulsion system that is configured to propel a marine vessel in a body of water, such as those shown in
In particular,
The operating modes 121a-x provide for corresponding sound profiles 125a-x for controlling the marine propulsion system 100. As will become apparent through the discussion to follow, the sound profiles 125a-x generally correspond to the sound output 180 (for example, in decibels) produced by the marine propulsion system 100 over time as it is controlled by the controller 110 in accordance with one of the operating modes 121a-x. For example, controlling the marine propulsion system 100 according to operating mode 121a produces a sound output 180 that resembles or follows the pattern of the corresponding sound profile 125a. Some of the sound profiles 125a-x provide for a sound output 180 that begins at startup more “aggressively” than a conventional marine propulsion system (i.e., louder), but that quickly transitions to a sound output 180 consistent with conventional marine propulsion systems. Likewise, other sound profiles 125a-x provide for a sound output 180 that is quieter than a conventional marine propulsion system at startup, for example. In this regard, the present systems and methods provide for active tuning of the sound output 180 produced by a marine propulsion system 100 through selection of operating modes 121a-x providing corresponding sound profiles 125a-x.
It should be recognized that selecting between operating modes 121a-x indicates also selecting between the sound profiles 125a-x (and visa versa). As such, the present disclosure often refers to selecting among either the operating modes 121a-x or the sound profiles 125a-x, without expressively identifying both.
The marine propulsion systems 100 of
As shown in
While the present disclosure provides systems and methods for actively tuning the sound output 180 generated by a marine propulsion device 100 through control of the engine 160 and/or the exhaust system 140, specific details regarding the interconnectivity and signal communication among devices to effectuate such control are provided in U.S. Pat. No. 6,273,771, along with control arrangements known in the art.
In certain embodiments, the operating modes 121a-x include startup characteristics for controlling the marine propulsion system 100 when the engine 160 starts, as well as idle characteristics for controlling the marine propulsion system 100 when the engine 160 is controlled at an idle speed. Exemplary functions that are controllable by the controller 110 according to operating modes 121a-x when the engine 160 starts or is controlled at an idle speed are shown in
In certain embodiments and in certain operating modes 121a-x, control by the controller 110 changes only with respect to the engine 160 or with respect to the exhaust system 140 with the other remaining static. Moreover, in certain embodiments, the controller 110 is operatively connected to only one or the other of the exhaust system 140 and the engine 160. In some embodiments where the controller 110 controls the engine 160, the startup characteristics previously described include a startup RPM for the engine 160, as well as an idle RPM for controlling the engine 160 within the idle characteristics. In an exemplary embodiment, the startup RPM is higher for the first operating mode 121a than for a second operating mode 121b. Other exemplary startup RPM and idle RPM values are provided in
In addition to the controller 110 being operatively connected to the engine 160, the same or other functions of the engine 160 may be controlled by a separate engine control unit (ECU) 170. In such a configuration and in certain embodiments, the engine control units 170 may override the controller 110 in controlling one or more functions of the engine 160 during operation. For example, despite a selected operating mode corresponding to controlling the engine 160 to produce a quieter sound output 180, the engine control unit 170 may override control of the engine 160 to nonetheless perform in a manner that produces a louder sound output 180. In certain embodiments, this override of the controller 110 by the engine control unit 170 occurs when the throttle position 161b is in a particular orientation (such as full open), when the engine 160 is struggling to run at idle speed, or in other circumstances as required for safe and efficient operation and a positive user experience. Control by the controller 110 may also be deactivated entirely when other features of the marine vessel are active, such as a station-keeping or automatic docking functions, for example. A separate feedback loop is optionally provided between the engine control unit 170 and the controller 110 directly. For example, such a feedback loop may be incorporated into a CAN Kingdom network as disclosed in U.S. Pat. No. 6,273,771.
While not expressly shown, the engine control unit 170 (or another control unit) may also or alternatively be connected to the exhaust system 140, which is discussed further below. Such an arrangement may again override the controller 110 in certain embodiments and in certain operating modes 121a-x.
As discussed above,
For comparison, operating mode 121b is depicted in
It should be recognized that in addition to the exemplary combinations of controls provided as operating modes 121a-r in
It should further be noted that, in use, a marine propulsion system 100 may be equipped with any number of selectable operating modes. For example, some embodiments of marine propulsion system 100 have a first operating mode colloquially referred to as a “sport” or “aggressive” mode in which the sound output 180 generated by the marine propulsion system 100 is louder, or sustained at a louder volume for longer duration of time at startup or other states of operation relative to a standard marine propulsion system. The “standard” marine propulsion device 100 referenced may be a conventional marine propulsion system that does not provide active tuning of sound. Alternatively, the “standard” may simply be one of the operating modes 121a-x according to the present disclosure that is designated as such. Likewise, a selectable second operating mode in such embodiments may either cause the marine propulsion system 100 to operate and generate a sound output 180 in a conventional or standard manner, or in a “quiet” mode in which a lower volume of sound output 180 is generated by the marine propulsion system 100, and/or to transition to a quieter volume faster.
In certain embodiments, the operating modes 121a-x further include different transitions between the startup characteristics and the idle characteristics previously described, whereby each transition defines control by the controller 110 between the engine 160 starting and the engine 160 operating at the idle speed. In this regard, the transition for a first operating mode 121a is different than for a second operating mode 121b such that different sound output 180 is generated by the marine propulsion system 100 during that period. In certain embodiments, the transitions of operation modes 121a-x may include different durations of time between the engine 160 starting and the engine 160 being controlled at idle speed. For example, the time for the transition may be longer for the first operating mode 121a than for the second operating mode 121b.
As previously described, certain embodiments of the present disclosure provide that the controller 110 controls the marine propulsion system 100 to produce different sound outputs 180 by controlling engine 160 parameters, including engine RPM 161a and fuel/air blend 161d. However, certain embodiments also or alternatively provide that the controller 110 to change or tune the sound output 180 by controlling the exhaust system 140 (such as the exhaust system 10 previously described with respect to
As shown in
In accordance with the present disclosure, the controller 110 (
In further embodiments, such as those shown in
In accordance with the present disclosure, a controller 110 can be coupled to systems such as those shown in
In other embodiments, multiple bypass valves 74 are incorporated within the exhaust system 140 such that the controller 110 can select whether the exhaust gas also bypasses the primary muffler 62. In some embodiments, this causes the exhaust gas to be discharged straight from the engine to the idle relief outlet 72 in certain operating modes 121a-x, via the primary muffler 62 in certain other operating modes 121a-x, and/or through both the primary muffler 62 and the secondary muffler 64 in further operating modes 121a-x.
The present disclosure also provides for methods of making a marine propulsion system 100 configured to propel a marine vessel in a body of water. Similarly to the systems previously described, these methods include coupling an exhaust system 140 to an engine 160, where the exhaust system 140 conveys exhaust gas from the engine 160. A controller 110 is operatively connected to the marine propulsion system 100 such that the controller 110 controls the marine propulsion system 100. The controller 110 also includes a memory module 120 that stores operating modes 121a-x and corresponding sound profiles 125a-x for controlling the marine propulsion device 100. The controller 110 is also operatively connected to input device 102 configured for selecting one of the operating modes 121a-x for controlling the marine propulsion system 100.
In this manner, selecting a first operating mode 121a causes the marine propulsion system 100 to sound different, or to generate a different sound output 180, than when selecting a second operating mode 121b. In certain embodiments, the operating modes 121a-x include startup characteristics for controlling the marine propulsion system 100 when the engine 160 starts, and idle characteristics for controlling the marine propulsion system 100 when controlling the engine 160 at an idle speed such that at least one of the startup characteristics and the idle characteristics is different for the first operating mode 121a than for the second operating mode 121b.
In certain embodiments, the startup characteristics include a startup RPM for controlling the engine 160 and the idle characteristics include an idle RPM for controlling the engine 160, where at least the startup RPM is higher for the first operating mode 121a than for the second operating mode 121b. Furthermore, in certain embodiments, the operating modes 121a-x include a transition between the startup characteristics and the idle characteristics for each of the operating modes 121a-x. The transition defines control of the marine propulsion device 100 between the engine 160 starting and the engine 160 operating at the idle speed, and the transition for the first operating mode 121a is different that for the second operating mode 121b.
Certain embodiments of the present disclosure also include an idle relief outlet 24 that operates in conjunction with the exhaust system 140. As previously discussed, the idle relief outlet 24 is located above the body of water when the engine 160 is controlled at the idle speed. Furthermore, certain embodiments include a bypass valve 26 that is coupled within the exhaust system 140, where the bypass valve 26 is positionable in an open position whereby the exhaust gas is permitted to discharge to atmosphere via the idle relief outlets 24 and also positionable in a closed position wherein the exhaust gas is not permitted to discharge to the atmosphere via the idle relief outlet 24. In such embodiments, the bypass valve 26 is positioned based at least in part on which of the operating modes 121a-x is selected.
Further embodiments include the step of coupling a primary muffler 62 and a secondary muffler 64 within the exhaust system 140. In certain embodiments, when the bypass valve 74 is in the open position, the exhaust gas is permitted to bypass the secondary muffler 64 and to discharge from the primary muffler 62 to the idle relief outlet 72. In contrast, when the bypass valve 74 is in the closed position, the exhaust gas is not permitted to bypass the secondary muffler 64 and instead discharges from the primary muffler 62 to the idle relief outlet 72 via the secondary muffler 64.
In certain embodiments, the controller 110 positions the bypass valve 150, and also controls the engine 160, such that selecting the first operating mode 121a causes the marine propulsion system 100 to be louder than selecting a second operating mode 121b.
Yet another embodiment of the present disclosure relates to a marine propulsion device 100 for propelling a marine vessel in a body of water. The marine propulsion device 100 includes an engine 160 and an engine exhaust system 140 that conveys exhaust gas from the engine 160. A controller 110 controls the marine propulsion device 100 according to alternate first and second operational modes 121a-b stored in a memory module 120 within the controller 110. It should be recognized that the memory module 120 may be incorporated within the controller 110, or may be a separate device in commination with the controller 110. The marine propulsion device 100 is controllable to perform a same set of functions in either of the first and second operational modes 121a-b, wherein the first and second operational modes 121a-b cause the marine propulsion device 100 to produce first and second sound profiles in generating a sound output 180, which are different from each other. An operator input device (shown as input device 102) facilitates operator selection between first and second operational modes 121a-b to thereby produce the selected one of the first and second sound profiles.
Through experimentation and development, the present inventors have identified that in devices known in the art only provide for changes to sound output by changing the path of exhaust gas conveyed from the engine. Even in devices offering a “sport mode” and “quiet mode”, these modes merely correspond to a physical change to the exhaust system (such as opening or closing a bypass valve). Regardless of the configuration chosen, a same, common “base” operating mode and sound profile (also referred to as a calibration map) is used to control the device. In other words, the devices known in the art are controlled according to a single calibration map for the particular device.
As such, the present inventors have identified that devices known in the art devices do not provide for control to select or actively tune of the sound output produced. Instead, changes in sound output are limited only to the selection of valve position for the bypass valve.
Moreover, the present inventors have identified that because devices are controlled using the same operating mode or calibration map regardless of changes to the exhaust system circuit (i.e., regardless of bypass valves being opened or closed), performance and sound output are not optimized for each given configuration. Furthermore, controlling the devices with only a single calibration map causes the controller to counteract or work against physical changes to the exhaust system in an attempt to achieve the same target values. For example, if the calibration map targets a particular RPM at idle speed, then even if the position of a bypass valve would otherwise cause that RPM to be higher or lower, the controller will negate the impact of the bypass valve change to “correct” the resultant RPM.
The present inventors have identified the presently disclosed solutions for leveraging the selection of operating modes (with corresponding sound profiles) to accentuate hardware differentiations. In this regard, the presently disclosed systems and methods provide for active tuning of the sound output generated by a marine propulsion system that also accounts for hardware configuration.
Through this optimization, the present inventors have also identified that additional sound quality benefits can be achieved beyond what can be provided through hardware changes. In other words, the presently disclosed systems and methods allow differences in sound output provided by changes in engine and exhaust system performance to be accentuated or minimized at the operator's discretion. Moreover, leveraging the different operating modes also provides for actively tuning the sound output of a marine propulsion device that does not have an active idle relief system, or a bypass valve, which is not presently possible with device known in the art.
In the present description, certain terms have been used for brevity, clarity and understanding. No unnecessary limitations are to be inferred therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes only and are intended to be broadly construed.
The present application is a continuation-in-part of U.S. patent application Ser. No. 15/088,656, filed Apr. 1, 2016, which is hereby incorporated herein by reference in entirety.
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Number | Date | Country | |
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Parent | 15088656 | Apr 2016 | US |
Child | 15885261 | US |