Patent Application
20080194158
(1) Field of the Invention
The present invention relates to a marine reversing gear assembly.
(2) Description of the Related Art
Conventionally, a marine reversing gear assembly provided with a friction disk hydraulic clutch is known for use in small crafts, such as motorboats, fishing boats, and the like. Such a marine reversing gear assembly is disclosed in, for example, Japanese Patent Publication No. 1994-80098.
The marine reversing gear assembly is configured in such a manner that hydraulic oil pressure is applied to the friction disks of a forward clutch or a reverse clutch to press the friction disks against each other, and the rotation of an output shaft is transmitted to an input shaft, thereby forwarding and reversing crafts.
There are two means for exchanging the hydraulic oil pressure of the hydraulic clutch according to the forwarding or reversing motions. In one means, a directional control valve for hydraulic oil disposed in a hydraulic line is directly operated in a manual manner. In another means, the directional control valve is remotely controlled by operating an electromagnetic valve with an electric signal. The former means is disclosed in, for example, Japanese Patent Publication No. 1994-80098, and the latter means is disclosed in, for example, Japanese Patent Publication No. 1999-182582.
Among the above-mentioned directional control valves, the electromagnetic directional control valve is advantageous in that since remote control can be easily performed, crafts can be comfortably controlled as compared with crafts provided with the manually-operated directional control valve. However, the electromagnetic directional control valve has drawbacks in that it is susceptible to salt damage by sea water, and the function of the directional control valve tends to be spoiled by electrical shorts in the electrical circuit of the electromagnetic valve or by the malfunction of relay switches. When such failure arises, the spool of the electromagnetic valve needs to be directly operated by human power, which makes it quite difficult and troublesome to manage crafts. On the other hand, the manually-operated directional control valve is advantageous in such problems do not occur, and failures are rare.
Therefore, in view of the advantages of the forward/reverse directional control valve, requests are sometimes made to change the specifications of an already-installed directional control valve from a manual directional control valve to an electromagnetic directional control valve, or vice versa.
However, the manual directional control valve and the electromagnetic directional control valve have different spool structures. Conventionally, in order to avoid sudden engagement of the forward clutch or the reverse clutch when the forward/reverse directional control valve is changed, a kind of pressure control valve referred to as a loose-fitting valve is disposed in the hydraulic oil supply circuit. The manual directional control valve is integrally provided with a restrictor for the loose-fitting valve in its valve body, while the electromagnetic directional control valve is not provided with a restrictor. Therefore, changing the specifications of the already-installed directional control valve from a manual directional control valve to an electromagnetic directional control valve, or vice versa, requires replacing the marine reversing gear assembly itself or at least the entire oil passage block to which the directional control valve is installed. This results not only in wasting the marine reversing gear assembly itself or the parts installed therein but also requires much work for the replacement.
Small crafts, such as fishing boats, fishing leisure boats, and the like, are frequently required to travel at quite low-speeds for some uses. The following cases can be cited: stopping at fishing grounds; crafts stopping at a fixed point against a current without anchoring; traveling at a slow speed in accordance with the net hauling speed so as not to apply an excessive load to the net and to avoid tangling the net around the propeller during net hauling, etc.
As a device for achieving such travel, a marine reversing gear assembly with a trolling device provided with a friction disc hydraulic clutch is conventionally known. Such a marine reversing gear assembly with a trolling device is disclosed in, for example, Japanese Patent Publication No. 1994-80098.
The trolling device is configured in such a manner as to enable trolling by the slippage of the friction discs caused by lowering the hydraulic oil pressure applied to the friction discs of the forward clutch or reverse clutch, which can be suitably changed, and by lowering the ship speed by reducing the rotation of the output shaft to be less than that of the input shaft.
Conventionally, the hydraulic oil pressure is adjusted in a mechanical manner or in an electrical manner. More specifically, the hydraulic oil pressure is mechanically adjusted by a governor provided on a rotary shaft that is interlocked with the propeller shaft so as to rotate a propeller shaft at the number of revolutions corresponding to the ship speed during trolling. Alternatively, it is electrically adjusted by electrically detecting the number of revolutions of the propeller shaft, and electrically adjusting the hydraulic oil pressure of the hydraulic clutch to achieve the number of revolutions corresponding to the ship speed during trolling. The former case is disclosed in, for example, Japanese Patent Publication No. 1996-200405, and the latter case is disclosed in, for example, Japanese Patent Publication No. 2001-63692.
However, since the prior-art mechanical and electrical adjustment elements of the hydraulic oil pressure for trolling are different in the structure of the hydraulic oil circuit, the structure of the adjustment elements must be matched with either one of the hydraulic oil circuits at the manufacturing stage. Therefore, if the hydraulic oil adjustment element is changed from a mechanical element to an electrical element, or vice versa, after the installation thereof, the gear case itself for the trolling device must be replaced, resulting in wasting the hydraulic oil pressure adjusting element installed beforehand requiring much work for the replacement.
In some cases, trolling travel is not required depending on the intended use of the ship or craft. In that case, the mechanical or electrical hydraulic oil adjusting device installed beforehand is completely useless.
The first object of the invention is to enable installation of either a manual directional control valve or an electromagnetic directional control valve in the same hydraulic oil supply line, thereby facilitating exchange of the valve from a manual directional control valve to an electromagnetic directional control valve, or vice versa.
The second object of the invention is to provide a marine reversing gear assembly with a trolling device configured in such a manner that either a mechanically-operated hydraulic oil pressure adjusting element or an electrically-operated hydraulic oil pressure adjusting element can be installed in one and the same hydraulic oil supply line, and when unnecessary, the hydraulic oil pressure adjusting element alone can be easily removed from the hydraulic oil supply line.
In order to achieve the above-described first object, the invention provides a marine reversing gear assembly wherein a manual directional control valve and an electromagnetic directional control valve for a forward/reverse directional control valve for a hydraulic oil supply line have a common structure of an oil line joint surface for the hydraulic oil supply lines for forward and reverse clutches, and the forward/reverse directional control valve for the hydraulic oil supply line can be changed to either the manual directional control valve or the electromagnetic directional control valve by exchanging a spool of the manual directional control valve or the electromagnetic directional control valve.
According to the invention, the manual directional control valve and the electromagnetic directional control valve can be easily changed simply by exchanging the spool in the same marine reversing gear assembly. Therefore, changing the specification of the already-installed valve from the manual directional control valve to the electromagnetic directional control valve, or vice versa, can be effected by replacing the spool, i.e., replacement of parts, which makes it possible to change the specification of the valve with great ease, no waste of parts installed beforehand, and at low cost. In this case, the spool of the electromagnetic directional control valve is also configured to shift by a manual operation in such a manner that this shift permits exchanging of the oil passage, thereby securing the safety at the time of failure.
A directional control valve for supplying hydraulic oil to a loose-fitting valve for adjusting hydraulic oil pressure that is provided for the hydraulic oil supply line may be equipped with a restrictor for adjusting the oil pressure applied to the loose-fitting valve. This makes it possible to control the operation of either the manual or electromagnetic directional control valve that is not provided with any restrictor, thereby facilitating replacement of the directional control valve.
The marine reversing gear assembly can be configured as follows:
a spool of the manual directional control valve is a cylindrical rotator to be received in a cylinder; the spool is provided on its outer peripheral surface with circumferential grooves, which corresponds to hydraulic oil communicating openings that are open at a plurality of positions on the inner surface of the cylinder, and axial grooves, which axially communicates with these circumferential grooves; the communicating state of the openings can be selected by rotating the spool around the axis inside the cylinder;
a spool of the electromagnetic valve is axially inserted in a slidable manner in an adapter sleeve to be received in the cylinder; circumferential grooves formed at the outer peripheral surface of the spool of the electromagnetic valve communicate via the adapter sleeve with the hydraulic oil communicating openings that open at a plurality of positions on the inner surface of the cylinder; and the communicating state of the openings at the inner surface of the cylinder can be selected by axially sliding the spool.
In order to adapt to a complicated oil passage, the spool of the manual directional control valve can be provided with an axially extending oil passage that is formed in the axial center and communicates with at least one of the circumferential grooves and the axial grooves, and the cylinder is provided with apertures that communicate with the axially extending oil passage. On the other hand, the adapter sleeve of the electromagnetic directional control valve can have a dual structure of an outer sleeve and an inner sleeve. The outer sleeve is provided with radial oil through passages that communicate, on the outer surface of the outer sleeve, with the hydraulic oil communicating openings formed at a plurality of positions on the inner surface of the cylinder and that open, on the inner surface of the outer sleeve, toward a concave portion for forming an oil passage. The concave portion is formed on the outer surface of the inner sleeve. The inner sleeve can be provided with radial openings that communicate with the radial oil through passages opening on the inner surface of the outer sleeve and that open at positions corresponding to the circumferential grooves formed at the outer peripheral surface of the spool that is disposed inside the inner sleeve. Further, the spool of the electromagnetic directional control valve to be received in the inner sleeve can be provided with an axially extending oil passage, and a radial opening communicating with the axially extending oil passage and the outer peripheral surface of the spool. An opening communicating with the axially extending oil passage of the spool is formed on the cylinder.
The spool of the electromagnetic directional control valve may be configured to shift in the axial direction also by a manual operation.
The marine reversing gear assembly may be configured in such a manner that the manual directional control valve and the electromagnetic directional control valve are disposed beforehand in parallel in the hydraulic oil supply line, as a forward/reverse directional control valve for hydraulic oil supply to a friction disc of the forward and reverse clutches, and either the manual directional control valve or the electromagnetic valve can be suitably selected by a directional control valve of the oil passage. This configuration eliminates the necessity of replacing the parts, and thus makes it possible to select the wanted directional control valve simply by exchanging the oil passage. This creates an advantage such that even when the electromagnetic valve is subjected to salt damage by sea water, resulting in electrical shorts in the electrical circuit of the electromagnetic valve or malfunction of relay switches, the manual directional control valve functions as a complementary operating element, thereby enhancing the safety in traveling.
The marine reversing gear assembly can be configured such that the operation of the loose-fitting valve is controlled by a directional control valve that is operated by using oil pressure of the hydraulic oil supply line as a pilot pressure, or the operation of the loose-fitting valve is controlled by a directional control valve that is directly operated by oil pressure of the hydraulic oil supply line. When the loose-fitting valve for adjusting oil pressure of the hydraulic oil supply line is controlled by the directional control valve that is operated by using oil pressure of the hydraulic oil supply line as a pilot pressure, hydraulic oil for the loose-fitting valve can be supplied directly from a pump, thereby securing operation of the loose-fitting valve. Further, when the loose-fitting valve is operated by a directional control valve that is directly controlled by oil pressure of the hydraulic oil supply line, a pilot line can be omitted, thereby simplifying the configuration of the hydraulic lines of the invention.
A restrictor for controlling flow rate that is provided inside the directional control valve so as to control the operation of the loose-fitting valve may comprise a cylinder in which a hydraulic oil supply port and a hydraulic oil discharge port are open on the inner surface and a plurality of pistons each having a hydraulic oil guide groove, on the outer peripheral surface, extending from the hydraulic oil supply port to the hydraulic oil discharge port, wherein the restriction amount thereof is adjustable by selectively inserting into the cylinder some of the pistons each with a different capacity of the hydraulic oil guide passage in a slidable manner. This makes it possible to determine a basic restriction amount in accordance with properties of the marine reversing gear assembly or the viscosity of hydraulic oil.
In this case, the following configuration may be employed. The hydraulic oil guide groove is provided spirally on the outer peripheral surface of the piston, and the capacity of the hydraulic oil guide groove is varied by varying a spiral length. Alternatively, the capacity of the hydraulic oil guide groove is varied by varying a cross-sectional area of the hydraulic oil guide groove. This makes it possible to easily vary the length of the hydraulic oil guide groove even in one and the same piston, and the restriction amount can be variously adjusted even in a small piston.
In order to achieve the second object, the marine reversing gear assembly with a trolling device of the invention is characterized in that either a mechanically-operated hydraulic oil pressure adjusting element such as a manual adjustor or an electrically-operated hydraulic oil pressure adjusting element such as an electromagnetic valve can be applied as a hydraulic oil pressure adjusting element for trolling to be attached to a hydraulic oil supply element for supplying oil to friction discs of forward and reverse clutches, and either one of the mechanically-operated or electrically-operated hydraulic oil pressure adjusting element suitably selected can be attached to the hydraulic oil supply element. This makes it possible to install either the mechanically-operated or electrically-operated hydraulic oil pressure adjusting element for trolling on the same marine reversing gear assembly. Thus, changing the specification of the controlling element from the mechanically-operated adjusting element to the electrically-operated adjusting element, or vice versa, after the installation thereof can be effected simply by replacing the hydraulic oil pressure adjusting element, which makes it possible to change the specification with very ease, with no waste, and at low cost.
In the above configuration, the mechanically-operated hydraulic oil adjusting element and the electrically-operated hydraulic oil pressure adjusting element can have a common attachment structure to the hydraulic oil supply element, and either the mechanically-operated hydraulic oil adjusting element or the electrically-operated hydraulic oil pressure adjusting element can be attached to the one attachment site formed on the hydraulic oil supply element. Thereby, this facilitates replacement of the adjusting elements.
The attachment site on the side of the hydraulic oil supply element to which the mechanically-operated hydraulic oil pressure adjusting element or the electrically-operated hydraulic oil pressure adjusting element may be attached can be sealed with a cover. This makes it possible to deal with situations where no hydraulic oil pressure adjusting element is needed, thereby permitting a wide use of the marine reversing gear assembly with a trolling device of the invention.
Preferably, the hydraulic oil supply element comprises the hydraulic oil supply lines for the forward and reverse clutches, and a hydraulic line casing for encasing the hydraulic oil supply line is connected to a gear casing for accommodating the forward and reverse clutches.
The marine reversing gear assembly further comprises marks provided around the input/output shaft of the forward and reverse clutches and a sensor that is fixed opposite the marks and that detects the number of revolutions of an input/output shaft to the electrically-operated hydraulic oil pressure adjusting element, wherein the sensor can count the number of times that the mark passes the sensor per a certain period of time, thereby detecting the number of revolutions of the input/output shaft. Thus, digital detection of the number of revolutions can be performed, thereby securing the control of hydraulic oil.
The marks may be a dot-like magnets, and the sensor may be a magnetic sensor. The marks may be spline teeth formed at a shaft end, and the sensor may be a sensor for detecting spline teeth. When the marks are magnet and the sensor is a magnetic pickup, the magnet marks can be adhered to the rotation shaft with adhesive or a gluing agent, thereby facilitating the attachment of the accurate sensor of the number of revolutions. Thereby, the sensor can be disposed very easily even when changing from the mechanically-operated hydraulic oil pressure adjusting element to the electrically-operated hydraulic oil pressure adjusting element.
Hereinafter, a marine reversing gear assembly according to one embodiment of the invention will be described. In all of the figures, the same reference numerals denote the same constitutional elements.
Although not shown in detail, the forward clutch 2f and the reverse clutch 2a comprise friction discs and steel plates that are disposed alternately. The steel plates are connected to an inside gear, and the friction discs are connected to an outside gear that is in continuous rotation. By pressing the friction discs and steel plates against each other by a hydraulic piston, the outside gear and the inside gear rotate integrally. This rotate a large gear that engages the inside gear, thereby rotating a propeller via a propeller shaft.
Hydraulic oil for the forward or reverse clutch selectively changed via a forward-drive oil line 10f or a reverse-drive oil line 10a of a hydraulic oil supply circuit 10 is supplied to the hydraulic piston of the forward clutch 2f or the reverse clutch 2a.
As shown in
The hydraulic oil supply circuit 10 is provided with a loose-fitting valve 8 so as to avoid sudden contact between the forward clutch 2a and the reverse clutch 2b when the forward/reverse directional control valve 7 is changed.
The loose-fitting valve 8 is one kind of a pressure control valve, and hydraulic oil is supplied to the loose-fitting valve 8 through an oil line 10r. The hydraulic oil is supplied to the loose-fitting valve 8 from a pump 5 through a three position directional control valve 9 that is operated by using as a pilot pressure the oil pressure of the forward-drive oil line 10f or the reverse-drive oil line 10a of the hydraulic oil supply circuit 10.
The three position directional control valve 9 is provided with cylinders 9b, pistons 9p, and return springs 9d. Pressure oil flows to the forward-drive oil line 10f or the reverse-drive oil line 10a to increase the oil pressure inside the cylinders 9b, whereby one of the pistons 9p shifts to change the directional control valve 9. Thus, hydraulic oil whose flow rate is controlled by a restrictor 9c flows, and is supplied under pressure to a back chamber 8a of the loose-fitting valve 8 through the hydraulic oil line 10r. After changing the forward/reverse directional control valve 7, a relief spring of the valve 7 is gradually energized via a control piston of the valve 7 over a certain period of time, and in other words, a setting relief pressure of the loose-fitting valve 8 is gradually increased, and when the energy applied to the spring reaches a maximum, a pressure capable of completely engaging the clutch can be obtained. If oil pressure is not applied to the back chamber 8a, the directional control valve 9 returns to a neutral state by energized force of the return springs 9d, which stops flow of hydraulic oil, and thus the control piston of the loose-fitting valve 8 is reset to its original position.
More specifically, when the forward/reverse directional control valve 7 is in a neutral position (as shown in the figure), the three position directional control valve 9 is also in a neutral position, which prevents pressure oil being supplied to the back chamber 8a of the loose-fitting valve 8. Therefore, in this state, the spool of the loose-fitting valve 8 moves backward, and behaves as a relief valve with a low relief pressure. Part of the pressure oil supplied from the pumps is discharged by the relief operation of the loose-fitting valve 8, and then passed to a lubricating oil line 10L through an oil cooler 10c, and finally circulates to a drain of the directional control valve 7 through the forward clutch 2f and the reverse clutch 2a.
The oil pressure relieved from the loose-fitting valve 8 to the lubricating oil line 10L is kept to a setting low pressure by a lubricating oil pressure setting relief valve 8b.
Next, when the forward/reverse directional control valve 7 is changed to a forward or reverse position, the three position directional control valve 9 also moves towards either the right or left by the pistons 9p by using the oil pressure of hydraulic oil which begins to flow through the oil lines 10f and 10a as a pilot pressure. Thereby, an oil passage in the valve 7 is opened, and simultaneously the flowrate of hydraulic oil is controlled by the restrictor 9c disposed in the three position directional control valve 9. Therefore, the hydraulic oil is supplied under the controlled pressure to the back chamber 8a of the loose-fitting valve 8 via the hydraulic oil line 10r. The hydraulic oil supplied under the controlled pressure moves the spool forward to gradually increase relief pressure, thereby gradually closing the lubricating oil line 10L. As reflex action of the gradually closing action, each of the hydraulic oil pressure to the forward clutch 2f and the reverse clutch 2a is gradually raised, thereby avoiding sudden contact of the clutches.
Finally, the forward clutch 2f and the reverse clutch 2a are completely pressed by a high pressure, to fully transmit driving force.
In
The forward/reverse directional control valve 7 to be disposed in the above-described hydraulic oil supply circuit 10 will be described.
For the forward/reverse directional control valve 7 of
As shown in
The spool 7c of the manual directional control valve 7a is a cylindrical rotator, and is provided with circumferential grooves 72, 73, and 74 at positions corresponding to hydraulic oil communicating openings 12, 13, 14, and 15 formed on the cylinder 11, and with axial grooves 71 axially communicating with these circumferential grooves at positions where the axial grooves communicate with adjacent circumferential grooves that shift depending on the rotation angle.
As shown in
When the handle 7d is moved in the direction of arrow A so that the circumferential groove 71 is adjusted to the position of the discharge port 13, hydraulic oil entering from the communicating opening 12 as a supply port is discharged from communicating opening 13 as another discharge port via the circumferential groove 72, the axial groove 71, and the circumferential groove 73, and thus hydraulic oil flows to, for example, the forward clutch 2f to transmit rotation for going ahead. In this situation, the drain communicating opening 15 is closed by a surface of the spool 7c.
When the handle 7d is moved toward the direction of arrow B so that the axial groove 71 is adjusted to the position of the communicating opening 14, hydraulic oil supplied from the communicating opening 12 serving as a supply port is discharged from the communicating opening 14 via the circumferential groove 72, the axial groove 71, and the circumferential groove 74, and thus hydraulic oil flows to, for example, the reverse clutch 2a to transmit rotation for going astern. In this situation, the communicating opening 15 as a drain port is closed with another surface of the spool 7c.
The structure of the spool 7e of the electromagnetic directional control valve 7b shown in
The spool 7e is received in the adapter sleeve 75 in a slidable manner in the axial direction. This adapter sleeve 75 comprises a cylindrical body with an outer diameter D which is the same as in the outer diameter D of the spool 7c shown in
As shown in
When the operation of the electromagnetic valve shifts the spool 7e in the direction of arrow A in the figure so that the circumferential groove 76 covers the communicating ports 12a and 13a, hydraulic oil entering from the communicating opening 12a is discharged from the communicating opening 13a via the circumferential groove 76 to the forward clutch 2f, thereby transmitting rotation for going ahead. In this situation, hydraulic oil does not flow to the communicating opening 14 as a drain port because the flow is blocked by the partitions 76a and 76a.
When the operation of the electromagnetic valve shifts the spool 7e in the direction of arrow B in the figure so that the circumferential groove 78 covers the communicating openings 12a and 14a, hydraulic oil entering from the communicating opening 12a is discharged from the communicating opening 14 via the circumferential groove 78 to the reverse clutch 2a, thereby transmitting rotation in the reverse direction. In this case, hydraulic oil does not flow to the communicating opening 15 serving as a discharge port for drain because the flow is blocked by the partitions 78a and 78a.
As is clear from the above, either the spool 7c shown in
More specifically, when the spool 7c is inserted in the cylinder 11, the directional control valve is a manual directional control valve 7a, and when the adapter sleeve 75 and the spool 7e are inserted therein, the directional control valve is an electromagnetic directional control valve 7b.
The spool 7c of the manual directional control valve shown in
Openings equivalent to the communicating openings 12 to 15 shown in
Reference numeral 9 denotes a hydraulic oil directional control valve for the loose-fitting valve 8, which operates by using the oil pressure of the oil lines 10f and 10a shown in
Hereinafter, the spool 7e of the electromagnetic directional control valve 7b is described.
In
When current cannot be applied to the electromagnetic solenoid 83 due to power outage, etc., the electromagnetic directional control valve cannot be electrically controlled. In such an emergency situation, the other end 82 is kept pressed in the direction of the arrow so as to hold the clutches in engagement, thereby enabling traveling. In preparation of such emergency sailing, it is preferable to provide an emergency device to the other end 82 in some embodiments as shown in
An emergency nut 84 as the emergency device shown in
The emergency device 85 shown in
As shown in
The outer sleeve 75a is provided with a radially extending oil passage 75r that communicates, on its outer surface, with the openings w, x, y, and z formed in the inner surface of the cylinder 11, and that opens, on its inner surface, toward an oil passage forming concave portion 75c formed in the surface of the inner sleeve 75b. The inner sleeve 75b is provided with a radial oil through passage 75q that communicates with the radially extending oil passage 75r opening on the inner surface of the outer sleeve 75a and that is open at a position corresponding to a circumferential groove formed in the outer peripheral surface of a spool disposed inside the inner sleeve. An oil passage is changed to each of the openings w, x, y, and z by inserting or withdrawing the spindle 81 in the direction of either the left or right by the electromagnetic solenoid device 80.
As is clear from the above, either the spool 7c or the adapter sleeve 75 and the spool 7e can be alternatively received and fixed in the same cylinder 11, and the cylinder 11 in which either one is inserted and fixed can serve as either a manual directional control valve or an electromagnetic directional control valve.
As shown in
The following configuration can be employed. The spool configuration is made to be exchangeable, and as shown in
In this case, changing between the manual directional control valve 7a and the electromagnetic directional control valve 7b can be rapidly conducted by changing the selector valve 41 (
As a control valve 9 for supplying hydraulic oil to the loose-fitting valve 8 in the hydraulic oil supply circuit 10 is described above, the following directional control valves can be employed; the three position directional control valve 9 of
In this case, the pistons 9p contained inside the cylinder 9b are actuated directly by hydraulic oil, which obviates the necessity of a pilot hydraulic circuit.
In either case, the directional control valves 9 and 9a are provided with a restrictor 9c. This eliminates the necessity of providing a restrictor to the forward/reverse directional control valve 7, thereby achieving easier replacement of the directional control valve from the manual operation to electromagnetic operation by simply replacing just the spool.
Given the same lead angle g, the restriction amount can also be adjusted also by varying not only the spiral length but also the cross-sectional area of the spiral groove. Thus, a spiral groove permits easy variation of the restriction amount over a larger range, even if a piston-like valve body, whose axial length of is short, is employed.
As described above, the forward/reverse directional control valve of the marine reversing gear assembly of the invention can be easily changed from a manual directional control valve to an electromagnetic directional control valve, or vice versa, simply by replacing the spool, i.e., replacement of parts. Moreover, a restrictor for hydraulic oil supplied to the loose-fitting valve is disposed in a directional control valve other than the forward/reverse directional control valve, which facilitates replacement of either the manual or the electromagnetic directional control valve.
When the restrictor is configured in such a manner that a spiral groove is formed in the outer peripheral surface of the piston and the flow rate of hydraulic oil is controlled by the flow passage resistance of the spiral groove, the length of the spiral groove can be extended or shortened by varying the lead angle of the spiral groove 96. Thus, even if a piston with a short axial length is employed, the flow rate can be controlled over a wide range.
Hereinafter, a marine reversing gear assembly with a trolling device according to this embodiment of the invention will be described.
An input shaft 102 from an engine 101 is provided with a forward clutch 102f and a reverse clutch 102a.
Although not illustrated in detail in the figure, the forward clutch 102f and the reverse clutch 102a comprise friction discs and steel plates that are disposed alternately (see
By adjusting the pressure on the hydraulic piston 102s, the friction disc can be caused to slip on the steel plate to obtain a half-clutch state (slip engagement), thereby enabling trolling.
Hydraulic oil is supplied to the hydraulic piston 102s from hydraulic oil passages 110f and 110a of the hydraulic oil supply circuit 110 as a hydraulic oil supply element, and the hydraulic oil supply circuit 110 is further provided with a hydraulic oil pressure controlling circuit 120 as a hydraulic oil pressure controlling element. By adjusting the hydraulic oil pressure to be supplied to the hydraulic piston 102s, a half-clutch state for trolling can be obtained.
Since the hydraulic oil supply circuit 110 of
The discharge pressure of the hydraulic pump 6 that reaches a port 1102 is regulated by the loose-fitting valve 8, and the hydraulic oil pressure from a port 1101 is regulated by a hydraulic oil pressure adjusting oil circuit 120 or the like, which is described later.
Although not shown, a three position directional control valve 109 can be used as an electromagnetic valve. In this case, the operation of the directional control valve is controlled by a detecting means (not shown) which comprises a contact switch, a pressure sensor, or the like that interlocks with the forward/reverse control lever 107a.
Next, the descriptions of a hydraulic oil pressure adjusting oil-circuit as a hydraulic oil pressure adjuster for trolling disposed in the hydraulic oil supply circuit 110 are given below.
The oil circuit enclosed by a chain line 120 shown in FIG. 16 is an electrically-operated hydraulic oil pressure adjusting oil-circuit, and the oil circuit similarly enclosed by a chain line 130 is a mechanically-operated hydraulic oil pressure adjusting oil-circuit.
The electrically-operated hydraulic oil pressure adjusting oil-circuit 120 is provided with a port 1202 that is joined to a port 1102 of the hydraulic oil supply circuit 110 to receive hydraulic oil, a proportional solenoid valve 121, a low-speed valve 122, a trolling directional control electromagnetic valve 123, an oil filter 125, a port 1201 that discharges hydraulic oil from the low-speed valve 122 to the port 1101 of the hydraulic oil supply circuit 110, and a controller 140 that detects the number of revolutions of an input shaft 102 and a propeller shaft 103 to determine the amount of slips of the clutch based on the difference in the number of revolutions thereby determining the craft traveling speed for trolling. Reference numeral 140d of the figures denotes a dial for setting the above-mentioned amount of slips.
The controller 140 first receives an ON/OFF signal for trolling from the dial 140d, etc. When an OFF signal is input, an excitation signal for the trolling directional control electromagnetic valve 123 is not output. In this situation, the electromagnetic valve 123 is maintained at the position as shown in
When an input signal for trolling is input, an excitation signal is output to the trolling directional control electromagnetic valve 123 so that the electromagnetic valve 123 moves to a port position at the right end as seen in the figure, thereby draining the control pump chamber 122p of the low-speed valve 122 and simultaneously introducing a pilot pressure into the pilot chamber 122d through the valve body 122s through the proportional solenoid valve 121. This controls the degree of opening of the valve body 122s, whereby the pressure oil supplied to the inlet port of the valve body 122s is reduced and then discharged from the port 1201 via an outlet port 122c. The amount of clutch slippage during trolling is determined based on an amount that the dial 140d is turned, and the controller 140 controls the proportional solenoid valve 121 by duty control according to this amount.
Hydraulic oil controlled by duty control enters the pilot chamber 122d of the low speed valve 122 from the proportional solenoid valve 121. The chamber 122d has a smaller pressure area than that of the control piston 122a, and the valve body 122s of the low-speed valve 122 is pushed to the right as viewed from the figure by the pressing force of the spring and the difference between the pressure areas to reduce the degree of opening of the inlet port 122b. Thus, an oil pressure inversely proportional to the pressure of the proportional solenoid valve 121 is output from the low-speed valve 122 as a control pressure. The low-speed valve 122 can thereby regulate pressure over a range of from a pressure that is regulated by the loose-fitting valve 108 so as to engage the clutch completely to a pressure reduced to approximately 0.
Reference numeral 1203 in the figure denotes a port for drain oil passage, which is connected to a port 1103 disposed in the hydraulic oil supply circuit 110. Drain oil is discharged from the port 1103 through an oil passage 1103a.
The mechanically-operated hydraulic oil pressure adjusting circuit 130 is provided with a port 1302 which is to be connected to a port 1102 of the hydraulic oil supply circuit 110 to receive hydraulic oil, a low-speed valve 132 equipped with a manual adjuster 132a, a port 1301 which is to be connected to a port 1101 of the hydraulic oil supply circuit 110 to discharge hydraulic oil, and a port 1303 for a drain line. The low-speed valve 132 adjusts the pressure of hydraulic oil introduced from the port 1302, and discharges the adjusted hydraulic oil from a port 1301. The mechanically-operated hydraulic oil pressure adjusting circuit can employ a well-known structure that controls the low-speed valve 132 using a governor, instead of the manual adjuster shown in the figure.
The low-speed valve 132 of the mechanically-operated hydraulic oil pressure adjusting circuit 130 regulates the hydraulic oil pressure over the range of from a pressure that is regulated by the loose-fitting valve 108 according to the operation amount of the manual adjuster 132a so as to engage the clutch completely, in the same manner as in the low-speed valve 122, to a pressure reduced to approximately 0, and transmits the adjusted pressure to the hydraulic oil supply circuit 110 via ports 1301 and 1101.
The three ports 1201, 1202, and 1203 of the electrically-operated hydraulic oil pressure control circuit 120 or the ports 1301, 1302, and 1303 of the mechanically-operated hydraulic oil pressure control oil-circuit can be suitably connected to the three ports 1101, 1102, and 1103 of the hydraulic oil supply circuit 110. After connection, the hydraulic oil pressure is adjusted and controlled by a suitably selected control method.
The oil circuit surrounded by the chain line 150 in
The two position directional control valve 109a of
The other parts are the same as in the hydraulic oil supply circuit 110 shown in
As described above, any structure can be applied to the hydraulic oil supply circuit 110 according to the output and dimensions of the marine reversing gear assembly with a trolling device.
The gear casing 112 comprises two elements that can be separated and joined in the axial direction (see
In
Hydraulic oil escapes into a drain through a gap between the outer peripheral surface of the rotation spool 107b of the forward/reverse directional control valve 107 and the cylindrical sliding surface 113a receiving the rotation spool 107b. The amount escaping into the drain increases in proportion to the increase in oil pressure. However, when the escaping amount excessively increases due to highly-pressurized hydraulic oil, the flow rate of oil passing the oil cooler decreases, a lubricating oil temperature is unfavorably raised, resulting in a problem of reduced durability. However, this problem can be solved by providing the seal rings 160 and 161.
Seal rings that are made of gum-like elastic materials, such as fluorocarbon rubbers, etc. and that have an approximately rectangular cross section are usable as seal rings 160 and 161. Instead of such seal rings, O rings with a circular cross section may be fitted in the annular grooves 107c and 107d.
The annular grooves in which the seal rings 160 and 161 or O rings are fitted may be formed in a cylindrical slipping surface (not shown) of the oil passage casing, instead of on the outer peripheral surface of the rotation spool 107b.
Referring to
In
As shown in
Accordingly, the oil pressure adjusting method for the hydraulic oil supply circuit 110 can be easily changed by exchanging an electrically-operated hydraulic oil pressure adjusting circuit 120, a mechanically-operated hydraulic oil pressure adjusting circuit 130, and a lid body 150.
When an electrically-operated hydraulic oil pressure adjusting circuit 120 is disposed in the marine reversing gear assembly with a trolling device according to the above-described embodiment, the number of revolutions of the input shaft 102 or the propeller shaft 103 need to be detected as an electric signal as shown in
In
The sensor 119 for detecting the concavities 117 may be disposed in the radial direction as shown in
Permanent magnets 117m may be adhered to the propeller shaft 103 with adhesive tape 117p as shown in
As is clear from the above, the permanent magnets can be fixed to the propeller shaft 103 with adhesive-tape 117p or adhesive 117r, which advantageously facilitates replacing the sensor 119m when the mechanically hydraulic oil pressure control device is changed to the electrically-operated hydraulic oil pressure adjusting device, or vice versa.
Therefore, the above-described structure makes it possible to change the oil pressure adjusting method of a marine reversing gear assembly with a trolling device, even after the trolling device is installed in a ship or craft, from an electrical operational manner to a mechanical operational manner, or vice versa. Moreover, the oil pressure control element can be easily removed or added at low cost, including the installation of a sensor for the number of revolutions.
As shown in
Oil shortage in the reservoir adversely affects the operation of the marine reversing gear assembly. Therefore, as shown in
However, it is often difficult with conventional marine reversing gear assemblys to check the lubricant because there is usually only one insertion opening 206 provided in the casing 204 to insert the dipstick 205.
By reference to
In the case of a small craft 201 that drives two propeller shafts by a pair of engines 201e, as shown in
When the marine reversing gear assembly 202 is equipped with a controller 204d, as shown by the chain line in
Therefore, the demand exists for a marine reversing gear assembly that makes it possible to suitably select the location of the insertion opening for receiving a dipstick in the casing and to easily check the oil level in a small engine space.
Embodiments of such a marine reversing gear assembly that makes it possible to suitably select the location of the insertion opening provided in the casing for receiving a dipstick and to easily check the oil level in a small engine space are described below by reference to
The casing 204 shown in
As shown in
In the casing 204, insertion openings 206 are provided at two or more locations on the upper surface of the body part 204b, as shown in
The dipstick 205 has marks 205h and 205L at the tip to indicate the upper and lower limits of the proper amount of oil L contained in the oil reservoir 204L. Whether the amount of oil is within the proper level or not can be determined by inserting the dipstick 205 into the insertion opening 206, removing it, and examining the mark created by the oil left on the dipstick 205 to see whether it is between the marks 205h and 205L or not.
As shown in
Such a configuration makes it possible to easily remove and insert the dipstick 205 in a small space even for a pre-installed marine reversing gear assembly 202, as shown in
Although insertion openings 206 may be provided in any location on the upper surface of the casing 204, it is advantageous to create insertion openings 206 that are separated from each other in the direction of the belly of the craft, as indicated by arrow B in
When the casing 204 of the marine reversing gear assembly 202 is furnished with a controller 204d, it is advantageous, as indicated by arrow L in
As shown in
Next, the structure of the marine reversing gear assembly 202 to which the aforementioned oil is supplied and the oil passage thereof are described below.
As shown in
On the side that would be closer to the background as viewed in
Detailed drawings for the forward clutch 202f and the reverse clutch 202a are not provided herein. Both are composed of friction disks and steel plates that are alternately arranged. The friction disks of the forward clutch 202f are connected to the pinion gear 202d (
When the friction disks on the input shaft 202u are pressed against the steel plates by a hydraulic piston 202s, the outer gear 202b and the pinion gear 202d are integrally rotated. The pinion gear 202d rotates the large gear 202g. The idle gear 202h provided on the same shaft as the large gear 202g then rotates the output gear 202k, thereby spinning the propeller shaft 203.
In this instance, since the friction disks of the reverse clutch 202a are not pressed, the pinion gear 202e is not in contact with the outer gear 202c, and thereby idles on the support shaft 202t.
Slipping occurs between the frictional disks and the steel disks, i.e., half clutching, by controlling the pressure applied by the hydraulic piston 202s, thereby enabling trolling travel.
Oil is supplied to the hydraulic piston 202s for the forward/reverse clutches 202f and 202a, through oil passages 210f and 210a, as shown in
The oil contained in the oil reservoir 4L is supplied to each circuit as hydraulic oil or lubricating oil. When the oil level shown in
As shown in
The oil level in the separator 204w is thus lowered to L3, and agitation resistance is minimized.
An oil communicating port 204q is created at the bottom of the oil reservoir 204L so as not to completely partition the oil reservoir 204L by the oil separator 204w.
Bubbles are formed in the oil when the oil is agitated by the rotation of gears 202h and 202k. The flow of bubbles into the oil reservoir 204L is prevented by the oil separator 204w. The oil separator 204w therefore also functions to prevent the suction pipe 204e from sucking in the bubbles.
It is preferable that the space between the oil separator 204w and gears such as 202k and 202h is as small as possible. In particular, when part of the gear 202h or 202k is immersed in the oil L, the space should preferably be as small as possible to reduce the agitation resistance.
Changing the speed reduction rate of the marine reversing gear assembly 202 has been accomplished by replacing all the gears 202d to 202k. In such a case, the use of a gear 202k or 202h with a smaller diameter results in a large space between the gear and the oil separator 204w, which is likely to increase agitation resistance due to the viscosity of the oil L.
In the marine reversing gear assembly 202, conical gears are often used for the idle gear 202h and the output gear 202k. Such a configuration is problematic in that it increases the number of assembly processes and also costs because backlash control is necessary every time the speed reduction rate is changed.
Therefore, with respect to the marine reversing gear assembly 202, the speed reduction rate is changed by selecting a large gear 202g or pinion gear 202d with a different number of teeth. In particular, the speed reduction rate is changed without replacing the output gear 202k and idle gear 202h with ones having a different number of teeth. In this manner, the increase of the space between the oil separator 204w and the perimeter of the large gear 202g, idle gear 202h and output gear 202k immersed in the oil L can be prevented, thus not increasing the agitation resistance.
Moreover, since the conical gears used for the gears 202h and 202k are not replaced with ones having a different number of teeth, it is not necessary to perform backlash control when the speed reduction rate is changed, thereby enabling the reduction rate to be easily changed.
Next, described below are the suction pipe 204e and the pump member used in supplying the oil from the oil reservoir 204L to the oil circuit 210.
It has already been described above that the oil L is sucked by the pump 208 through the vertically arranged suction pipe 204e and supplied to various parts, as shown in
In prior-art techniques, the oil passage from the oil reservoir 204L to the pump 208 is created by casting a communicating tube, which functions as the oil passage, at the time of casting the casing 204, or by casting a groove into the inner surface of the casing and covering the opening of the groove with a cover plate from the inside of the casing after casting.
In such a manner, different casings have to be cast according to the model, and this kind of high-mix, low-volume production is highly uneconomical. Even in high-volume production, a design change or the like makes already cast casings useless and requires a new mold for producing another type of casing, thereby being highly uneconomical.
Alternatively, instead of creating an oil passage by casting, a pipe is sometimes used for an oil passage by casting mounts onto the inner surface of a casing, and fixing a suction pipe to the mounts by flanges. However, flanges may sometimes interfere with gears installed in a casing, thereby being troublesome by requiring careful attention in the design and installation of the pipe.
The suction pipe 204e was therefore invented to solve such problems. The suction pipe 204e is described below.
As shown in
The oil passage 208L is designed to be closable by inserting a filter 208f into the filter case 204f from outside the casing 204, placing a covering member 215a over the opening of the through-hole 204h, and fastening bolts 215b for sealing. In
The middle section of the suction pipe 204e is affixed to the inner surface of the casing 204 by using a band or a bolt/nut 209a in combination with a bracket 209.
The suction pipe 204e can rotate in conjunction with the filter case 204f with the filter case 204f being at the center, thus making it easy to adjust the installation position. Since the suction pipe 204e is affixed in a desired position by using a band or a bolt/nut 209a in combination with a bracket 209, even when the design specifications of the entire casing 204 are changed, the same suction pipe 204e can be used if there is a through-hole 204h having the same inner diameter, thereby increasing applicability.
The filter 208f is readily replaceable from outside the casing once the covering member 215a is removed, thereby simplifying maintenance and inspection.
In such a configuration, there is no need to weld the suction pipe 204e and the filter case 204f. The suction pipe 204e shown in
With respect to the marine reversing gear assembly 202 shown in
When actually installed in a craft, as shown in
In such a configuration, compared with the configuration (
Moreover, such a configuration simplifies inspection procedures by allowing the oil level of the marine reversing gear assembly 202 to be checked from the direction of the inboard living space R.
The configuration to furnish a plurality of insertion openings 206 to receive a dipstick 205 is applicable to the oil reservoir of internal combustion engines.
As is clear from the description given in reference to
In such a case, a plurality of insertion openings 206 are preferably provided at distant locations in the direction of the belly of the craft on the upper surface of the casing 204. The insertion openings 206 at different locations can be designed to be sealable with plugs 207. A controller 204d may be provided on one side of the casing 204 to control the pressure of the hydraulic oil. Insertion openings situated on the same side as the controller preferably are sufficiently distant from the controller so as not to allow the controller 204d to hinder the removal and insertion of the dipstick 205. Furthermore, it is preferable to create insertion openings 206 at a plurality of locations such that all of the openings are at the same height from the oil level of the oil reservoir 204L.
When a plurality of insertion openings 206 are provided at distant locations in the direction of the belly of the craft on the upper surface of the casing of the marine reversing gear assembly 202, the dipstick 205 can be easily removed and inserted by selecting an insertion opening on the side closer to the space, in consideration of the position of the marine reversing gear assembly and the space where a person can enter. Since the insertion openings 206 are sealable with plugs 207, foreign substances can be kept from entering from the unused openings, thereby preventing oil contamination. When an insertion opening 206 that is on the controller 204d side is placed sufficiently distant from the controller 204d, the oil level can be easily checked by using the insertion opening situated on the controller 204d side. Moreover, the oil level can be checked while the controller 204d is in operation, and both the checking of the oil level and the operation of the controller can be easily performed. When insertion openings 206 created at a plurality of locations have the same height from the oil level of the oil reservoir 204L, a single dipstick 205 can be used in any of the insertion openings 206.
Propulsion devices for small crafts such as motorboats and fishing boats generally transmit engine power to a propeller shaft while adjusting the rotational direction and speed by means of a marine reversing gear assembly.
For example,
An input connecting portion 332 fitted into the output connecting port 325 is provided at one end of the input shaft 331 of the marine reversing gear assembly 303, whereas an input gear 333 is provided at the other end. Although hidden at the back side of the input gear 333 and not shown in
A pinion 337f is rotably supported on the input shaft 331 via a clutch 336f relative to the input gear 333. The transmission of forward rotation is turned on and off by means of the clutch 336f. When a large output gear 304 is engaged with the pinion 337f and the clutch 336f activates the forward rotational transmission, forward rotation is transmitted to the large output gear 304 and is passed from the output shaft 305 via a coupling joint 350 to rotate the propeller shaft 306.
In contrast, a pinion 337a is rotably supported on the support shaft 335 via a clutch 336a relative to the intermediate gear 334. The transmission of reverse rotation is turned on and off by means of the clutch 336a. When the large output gear 304 is engaged with the pinion 337a and the clutch 336a activates the reverse rotational transmission, reverse rotation is transmitted to the large output gear 304.
When the forward clutch 336f is engaged, the pinion 337f rotates so that the output large gear 304 rotates in the forward direction to rotate the propeller shaft 306 in the forward direction. Since the reverse clutch 336a is disengaged at this time, the pinion 337a rotates idly while being engaged with the large output gear 304.
Vice versa, when the reverse clutch 336a is engaged, the pinion 337a rotates so that the large output gear 304 rotates in the reverse direction to rotate the propeller shaft 306 in the reverse direction. Since the forward clutch 336f is disengaged at this time, the pinion 337f rotates idly while being engaged with the output large gear 304.
In
Manufacturers that produce marine reversing gear assemblys as mentioned above must be careful about the spline configuration of the output connecting port of various coupling members provided in various types of engines.
In the case of the engine 302 and the marine reversing gear assembly 303 shown in
In this case, the diameter of the input shaft of the marine reversing gear assembly must be changed in accordance with the output connecting port of the coupling member. To make such a design change, however, changes are also needed in the input gear 333 attached around the input shaft 331 and the pinion 337f and furthermore in the diameter of the feed hole of the hydraulic clutch 336f attached thereto, thus making the change extremely troublesome.
When the output connecting port 325 and the input connecting portion 332 are to be connected by splines or when the outer periphery of the output shaft 305 of the marine reversing gear assembly 303 and the inner surface of the coupling joint 350 are to be connected by splines, they are usually configured to have a closely fitting contact surface therebetween so as to transmit a high power.
Therefore, when a connecting shaft having outer peripheral splines is inserted into a connecting port having inner peripheral splines, the surface of the tooth tip of splines may cut the surface of the tooth grove of corresponding splines, causing shavings to enter the engine 302 or the casing of the marine reversing gear assembly 303 as indicated by arrows P and Q in
Furthermore, when the central axis of the shaft having splines to be inserted is tilted even slightly relative to the central axis of the port with the corresponding splines, coupling of the splines becomes very difficult. If the insertion is done forcibly, the generation of shavings increases, which may result in abnormal cutting or burning of the splines and make the device useless.
Therefore, easy connection is desired even when the diameter of the input shaft of the marine reversing gear assembly does not match that of the engine output portion, and it is also desired to reduce shavings when these are connected by splines.
Such a marine reversing gear assembly capable of suppressing the generation of shavings is described below in detail with reference to
The basic structure of the marine-reducing and reversing machine 303 is the same as shown in
The marine reversing gear assembly 303 is configured so that the output connecting port 325 of the inner hub ring 323c of an elastic coupling 323 that transmits engine powder to the marine reversing gear assembly 303 has a diameter “r” greater than the outer diameter “d” of the input shaft 331 of the marine reversing gear assembly 303.
The output connecting port 325 has female splines formed according to the same specification as used by the manufacturer of the elastic coupling 323.
In contrast, the outer end of the input shaft 331 of the marine reversing gear assembly 303 has male splines formed according to the same specification as used by the manufacturer of the marine reversing gear assembly.
The gap between the inner surface of the output connecting port 325 and the outer surface of the input connecting portion 332 of the input shaft 331 is filled with a cylindrical sleeve 310 having the same thickness as the gap.
The outer and inner peripheral surfaces of the sleeve 310 are provided with male and female splines, respectively. Several types of sleeves can be prepared in advance having various types of splines formed according to various specifications and having different thicknesses that match the gaps calculated from the combination of types of splines and elastic coupling 323 used.
Therefore, if the manufacturer of the marine reversing gear assembly 303 knows the type of elastic coupling 323 that will be attached to the marine reversing gear assembly 303 and the output connecting port 325, it is possible to prepare a sleeve 310 that matches the gap therebetween and attach such a sleeve to the input shaft, so that an immediate connection can be made even when the diameter “r” of the output connecting port 325 of the elastic coupling 323 does not match the diameter of the input connecting portion 332 in the marine reversing gear assembly side.
To allow high torque transmission, the outer surface and inner surface of the sleeve 310 should be closely contacted with the inner surface of the output connecting port 325 and the outer surface of the input connecting portion 332, respectively.
Splines 311 are provided on the outer surface of the sleeve 310 and configured so that the splines 311 fit into connecting splines 326 of the output connecting port 325 provided at the center of the inner ring 323c.
In this case, the sleeve 310 is axially fitted forcibly over the outer surface of the input connecting portion 332 and splines 338 and 312 are mated to one another to firmly secure the sleeve 310. The sleeve 310 is then inserted into the output connecting port 325 and splines 311 and 326 are mated to one another to connect the output connecting port 325 of the engine 302 side and to the input connecting portion 332 via the sleeve 310.
Accordingly, a connection can be easily made by the sleeve 310 even when there is a difference between the inner diameter of the output connecting port 325 on the engine 302 side and the outer diameter of the input connecting portion 332 on the marine reversing gear assembly 303 side.
A connection of a shaft of the marine reversing gear assembly 303 is present not only between the elastic coupling 323 and the input connecting portion 332 but also between the output shaft 305 and the propeller shaft 306.
In
The flange 361 of the propeller shaft 306 is firmly attached by bolts 362 and nuts 363 to the flange 353 formed on the coupling 350. In
In
In this case, when splines 352 are inserted into the grooves of corresponding splines 351, the surface of tooth tip 340a is prevented from shaving the inner surface 340b of the groove of the corresponding spline 351, thereby suppressing the generation of shavings.
Furthermore, when the splines 352 and 351 are axially engaged with one another, the portion having a small thickness “s” functions as a guide so as to facilitate the insertion. Moreover, even when the central axes of the splines 352 and 351 deviate from each other, axial deviation can be corrected during the insertion. Therefore, the generation of unwanted shavings can also be prevented.
Length L should be about 36 to about 15% of the overall length of the spline. If the length is less than 3%, a satisfactory anti-shaving effect cannot be obtained, whereas if the length is over 15%, the effective length for torque transmission is reduced, which may result in insufficient strength for torque transmission.
Further, the teeth of the splines 352 with a smaller thickness “S” may be configured to be harder than the teeth T of the corresponding connecting splines 351.
With this construction, it is also possible during the insertion of the spline with the hardened teeth to connect while compressively deforming the teeth of the corresponding splines 351 peripherally, so that a connection structure capable of withstanding a higher torque transmission without generating shavings can be provided.
The above structures of the splines 352, 351 are not limited to those between the output shaft 305 and the coupling 350 but are likewise applicable to the splines 311 and 312 of the sleeve 310 inserted between the output connecting port 325 of the engine and the input connecting portion 332 of the input shaft 331.
The thrust bearing 343 of the gears of the marine reversing gear assembly 303 is described below.
Gears 304, 333 and 334 and the like provided in the marine reversing gear assembly 303, such as pinion 337f (
Accordingly, as shown in
According to this embodiment, when the engine 302 output rotation is counterclockwise as seen from the stern and the propeller rotates clockwise as seen from the stern for forward movement, the teeth T of the forward pinion 337f shown in
In contrast, as shown in
In small crafts, there are cases in which thrust always act in one direction as described above, depending on the purpose of use. In such a case, the antifriction lining for the right-hand thrust collar 342 provided for the pinion 337f shown in
Therefore, the low-friction treatment for the thrust collars 342 can be simplified to that extent. It is also possible to omit the thrust collars 342 themselves that have no linings.
Alternatively, as a low-friction treatment, the thrust collars 342 of the thrust shaft 343 may be subjected to a fine particle peening surface treatment. A fine particle peening surface treatment is a surface treatment comprising blowing fine steel spherules with a particle diameter of 10 to 20 microns onto the surface of a metal by high-pressure compressed air. Numerous minute pits and bumps formed on the metal surface by the fine steel spherules provides the surface with better oil retentivity, and the impact of the fine steel spherules increases the residual compression stress of the metal surface, thus extending the fatigue time of the metal and increasing the surface strength.
Therefore, such a treatment can simplify the low-friction treatment for a thrust collar 342 used as a sliding member and extend the lifetime.
According to the marine reversing gear assembly configured as above, even when the input shaft of the marine reversing gear assembly has a diameter different from that of the engine coupling member, the coupling member can be easily connected by attaching to the input shaft one of the sleeves prepared in advance having various inner and outer diameters and various types of splines.
Furthermore, the generation of shavings as conventionally generated during spline connection in the marine reversing gear assembly as mentioned above can be greatly suppressed. Moreover, a marine reversing gear assembly can be provided at low cost due to the omission of low-friction members used in consideration of thrust, or by simplification of the low-friction treatment.
As is clear from the descriptions referring to
In the above embodiment, the sleeve 310 is preferably secured to the engine-side front end of the input shaft 331 by shrink fitting and configured so that the outer periphery of the sleeve 310 fits into the engine output connecting port 325 by splines. Alternatively and preferably, connecting splines that fit to splines on the outer periphery of the input connecting portion 332 of the input shaft 331 and the inner periphery of the output connecting port 325 of the engine are provided on the inner and outer peripheries of the sleeve 310, respectively and are configured so that the engine output connection and the engine-side front end of the input shaft are connected via the sleeve by the connecting splines.
Alternatively and preferably, keys 313 may be provided on the inner and outer peripheries of the sleeve and configured so that the engine-side output connecting port and the input connection of the input shaft are connected by fitting the keys into key grooves provided on the input connection of the input shaft and the engine-side output connecting port.
With respect to the connection between the output shaft and the propeller shaft, preferably, splines are provided on the outer periphery of the end of the output shaft having a large output gear, and splines that match these splines are provided on the inner periphery of the end of the coupling shaft with a flange that connects with the propeller shaft, so that the output shaft and the coupling are connected to each other by axially inserting and fitting these latter splines to the former splines provided on the outer periphery of the output shaft.
In the case of spline-type connection, the teeth of the splines are preferably configured to be thinner than the gap between the teeth of the corresponding splines only at the end of the shaft, and further preferably, the teeth of such thin-toothed splines are harder than the teeth of the corresponding splines.
When the teeth of the connecting splines are configured to be thinner than the gap between the teeth of the corresponding connecting splines only at the end of the shaft, initial axial insertion becomes very easy and the amount of shavings generated during axial insertion can be greatly reduced.
In this case, if the teeth of the thin-toothed splines are configured to be harder than the teeth of the corresponding splines, the teeth of the corresponding splines can be compressively deformed without being shaved, thereby suppressing the generation of shavings.
When the teeth of the pinion and the large output gear are helical, low-friction linings for sliding members provided for the input shaft and the thrust bearing that supports the pinion on the support shaft are preferably provided only on the side to which thrust is applied, or sliding members for the input shaft and the thrust bearing that supports the pinion on the support shaft are preferably provided only on the side of the input shaft and the thrust bearing to which thrust is applied.
When the teeth of the pinion and the large output gear are helical, the structure can be simplified if low-friction linings for sliding members provided for the thrust bearing or the sliding members themselves are provided only on the side to which thrust is applied.
With respect to sliding materials provided for the thrust bearing, the surfaces that face the pinion are preferably subjected to a fine particle peening treatment.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2004-293988 | Oct 2004 | JP | national |
| 2004-298485 | Oct 2004 | JP | national |
| 2004-298557 | Oct 2004 | JP | national |
| 2004-308603 | Oct 2004 | JP | national |
| 2005-225837 | Aug 2005 | JP | national |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 11242028 | Oct 2005 | US |
| Child | 12078362 | US |
