Marine stern drive two-speed transmission

Information

  • Patent Grant
  • 6554663
  • Patent Number
    6,554,663
  • Date Filed
    Thursday, November 1, 2001
    22 years ago
  • Date Issued
    Tuesday, April 29, 2003
    21 years ago
Abstract
An inboard/outboard powered watercraft (10) incorporating a transmission (30, 80) in its vertical drive unit (24) for providing two forward speeds plus reverse. The transmission is packaged to fit within the vertical drive unit (24) by incorporating a bevel gear apparatus (44, 120). In one embodiment, the transmission (30) also includes a planetary gear apparatus (46) together with two hydraulic clutches (70, 72) and a ring gear brake (56). In a second embodiment, three hydraulic clutches (98, 100, 114) are utilized with bevel gears (94,96,106,110,112) alone to provide the two forward and reverse speeds.
Description




BACKGROUND OF THE INVENTION




The present invention relates generally to the field of watercraft, and more particularly to the field of marine propulsion systems, and specifically to a transmission having two forward speeds and reverse for an inboard/outboard stern drive watercraft.




In conventional single speed marine drives, an engine is mechanically coupled to a propeller either directly or through a gearbox to provide a single gearing ratio. It is known that a single gear ratio connection between the engine and propeller will provide less than optimal performance for many applications. There have been efforts to improve the performance of marine propulsion systems by the use of multi-speed and hydraulically coupled transmissions. It is known that the performance of a watercraft may be improved by providing a higher gear ratio connection between the engine and the propeller for low speed operation and acceleration, and by providing a direct drive or overdrive gear ratio between the engine and the propeller for high speed operation. In this manner, the engine may be operated at a point closer to its peak power output during a wider range of operating conditions.




U.S. Pat. No. 5,711,742 issued on Jan. 27, 1998, to Leinonen, et. al., incorporated by reference herein, describes a multi-speed marine propulsion system with an automatic shifting mechanism. An automatic transmission is interposed between the engine and the inboard/outboard drive apparatus. Although providing improved performance when compared to prior art single speed propulsion systems, the device of Leinonen creates an excessively long driveline that necessitates the placement of the engine in a more forward position within the watercraft hull than may otherwise be desirable.




U.S. Pat. No. 4,820,209 issued on Apr. 11, 1989, to Newman, incorporated by reference herein, describes a marine propulsion system having a fluid coupling with a variable power output. While this system avoids the long driveline of the Leinonen apparatus, it does so at the expense of multi-speed forward gear ratios. In lieu of multi-speed gears, the device of Newman provides for a controlled slippage between the engine and the propeller in order to improve low speed watercraft operation. The hydraulic coupling and forward-reverse gearing of the Newman transmission are enclosed within a housing passing through the transom of the watercraft, which in turn connects to the vertical drive unit containing the propeller. The device of Newman fails to provide a direct mechanical connection between the engine and the propeller at a plurality of forward gear ratios.




BRIEF SUMMARY OF THE INVENTION




Thus, there is a particular need for an improved multi-speed mechanical drive transmission for a stern drive watercraft. Accordingly, a transmission for a watercraft is described herein as including: a generally horizontal input shaft rotatably supported by the vertical drive unit housing and adapted for coupling to an engine output shaft of the watercraft; a generally vertical output shaft rotatably supported by the vertical drive unit housing and adapted for coupling to a propeller gear apparatus; a bevel gear apparatus selectively connectable between the input shaft and the output shaft in one of a high forward, reverse and neutral positions for providing a high forward ratio of rotation between the input shaft and the output shaft, a reverse ratio of rotation between the input shaft and the output shaft, and neutral connection between the input shaft and the output shaft respectively; a planetary gear apparatus having a sun gear connected for rotation with a portion of the bevel gear apparatus, a planet gear having an axis of rotation connected for rotation with the output shaft, and a ring gear; a brake selectively connected between the vertical drive unit housing and the ring gear, the brake having an engaged position for providing a low forward ratio of rotation between the input shaft and the output shaft and a disengaged position for allowing independent rotation of the sun gear and the planet gear.




In another embodiment, a transmission for a stem drive watercraft is described herein, the stern drive having a vertical drive unit housing disposed rearward of a transom of the watercraft, the transmission including: a generally horizontal input shaft rotatably supported by the vertical drive unit housing and adapted for coupling to an engine output shaft of the watercraft; a generally vertical output shaft rotatably supported by the vertical drive unit housing and adapted for coupling to a propeller gear apparatus; and a bevel gear apparatus selectively connectable between the input shaft and the output shaft for alternatively providing a first forward gear ratio connection, a second forward gear ratio connection, a reverse gear ratio connection, and a neutral connection between the input shaft and the output shaft.











BRIEF DESCRIPTION OF THE DRAWINGS




The features and advantages of the present invention will become apparent from the following detailed description of the invention when read with the accompanying drawings. Similar parts appearing in multiple figures may be numbered consistently among the figures, in which:





FIG. 1

is a partial cross-sectional view of a watercraft having a stem drive apparatus.





FIG. 2

is a cross-sectional view of a first embodiment of a bevel gear transmission disposed in the vertical drive unit of the watercraft of FIG.


1


.





FIG. 3

is a cross-sectional view of a second embodiment of a bevel gear transmission disposed in the vertical drive unit of the watercraft of FIG.


1


.





FIG. 4

is a top view of the steering arm of a marine propulsion unit illustrating the routing of control wiring.





FIG. 5

is a schematic flow diagram for the pressurized hydraulic system of the transmission of FIG.


3


.











DETAILED DESCRIPTION OF THE INVENTION




A watercraft


10


is illustrated in

FIG. 1

as having a hull


12


including a transom


14


forming the rearward portion of the watercraft


10


. The watercraft


10


is powered by a marine propulsion apparatus


16


including an engine


18


disposed within the hull


12


. Engine


18


may be any known type such as a gasoline or diesel engine. Engine


18


includes an output shaft


20


for conveying mechanical energy to a propeller


22


through a vertical drive unit


24


rotatably and pivotally connected to a gimbal housing


26


. This style of marine propulsion apparatus


16


is known in the art as an inboard/outboard drive unit. The vertical and horizontal drive axes of the propeller


22


may be adjusted by pivoting/rotating the vertical drive unit


24


relative to the gimbal housing


26


. As will be described more fully with regard to FIG.


2


and

FIG. 3

, the vertical drive unit


24


utilizes a combination of bevel gears and clutches so that the ration of the speed of rotation of propeller


22


with respect to the speed of rotation of output shaft


20


may be selected to be one of two forward drive ratios, a reverse ratio, or a neutral ratio. The inventor has found that the use of bevel gears and clutches will facilitate the packaging of a multi-speed transmission to be small enough to fit within the confines of a standard vertical drive unit. By including the necessary gearing for two forward speeds and reverse within the vertical drive unit


24


, the applicant has avoided many of the disadvantages of prior art multi-speed marine transmissions.





FIG. 2

illustrates one embodiment of a transmission


30


that may be used in stern drive watercraft


10


. The transmission


30


includes a housing


32


which may form at least part of the vertical drive unit


24


of watercraft


10


. Transmission


30


includes an input shaft


34


coupled to the engine output shaft


20


. Input shaft


34


is rotatably supported by one or more thrust bearings


36


for rotation relative to housing


32


. Transmission


30


further includes a generally vertical output shaft


38


rotatably supported within housing


32


by bearings


40


,


42


. Output shaft


38


is adapted for coupling to propeller


22


through a propeller gear apparatus as is known in the art for translating the vertical rotation of output shaft


38


into the horizontal rotation of propeller


22


. Although input shaft


34


is illustrated as being generally horizontal and output shaft


38


as being generally vertical, one may appreciate that in other embodiments the components of transmission


30


may be disposed in other orientations as may be appropriate for the particular application.




Transmission


30


utilizes the combination of a bevel gear apparatus


44


and a planetary gear apparatus


46


to provide a compact multi-speed drive mechanism. Bevel gear apparatus


44


is selectively connectable between the input shaft


34


and the output shaft


38


in any one of a high forward, reverse, and neutral positions for providing a high-forward ratio of rotation between the input shaft


34


and the output shaft


38


, a reverse ratio of rotation between the input shaft


34


and the output shaft


38


, and a neutral connection between the input shaft


34


and output shaft


38


respectively. The term neutral connection is used herein to describe a neutral gear where no power is transmitted between the input shaft


34


and the output shaft


38


, and wherein those two shafts are free to rotate independent of each other. The planetary gear apparatus


46


includes a sun gear


48


connected for rotation with a portion of the bevel gear apparatus


44


, a planet gear


50


having an axis of rotation


52


connected for rotation with the output shaft


38


, and a ring gear


54


. Planetary gear apparatus


46


may include one or a plurality of planet gears


50


, each having an axis of rotation


52


supported by a carrier


58


. Carrier


58


is in splined connection with output shaft


38


for concentric rotation therewith. Transmission


30


also includes a brake


56


selectively connected between the vertical drive unit housing


32


and the ring gear


54


. The brake


56


may be any style known in the art for use with ring gears, and has an engaged position for preventing the rotation of ring gear


54


relative to housing


32


and a disengaged position for allowing ring gear to rotate.




Input shaft


34


is driven by drive shaft


20


to rotate with engine


18


. In one embodiment, the speed of rotation of input shaft


34


will be the same as the speed of rotation of engine


18


. However, one may envision applications wherein a speed reducer or overdrive mechanism may be interposed between the engine


18


and transmission input shaft


34


. An input bevel gear


60


is in splined connection with input shaft


34


for concentric rotation therewith. Input bevel gear


60


forms a portion of the bevel gear apparatus


44


, together with a forward bevel gear


62


and a reverse bevel gear


64


. Forward bevel gear


62


and reverse bevel gear


64


are rotatably supported to be concentric with output shaft


38


by bearings


66


,


68


respectively. Forward bevel gear


62


is engaged with a first portion of input bevel gear


60


for rotation in a forward direction therewith. Reverse bevel gear


64


is engaged with a second portion of input bevel gear


60


on an opposed side of input bevel gear


60


from forward bevel gear


62


. Accordingly, reverse bevel gear


64


is engaged for rotation in a reverse direction with input bevel gear


60


. Forward bevel gear


62


and reverse bevel gear


64


, forming a further portion of bevel gear apparatus


44


, will be in rotation coincident with input shaft


34


and engine


18


. The relative speeds of rotation of forward bevel gear


62


and reverse bevel gear


64


will be a function of the diameter of each of these respective gears and the diameter of the input bevel gear


60


. Sun gear


48


is attached to, and preferably formed to be integral with the forward bevel gear


62


for concentric rotation therewith.




Transmission


30


further includes a forward clutch


70


connected between the forward bevel gear


62


and the output shaft


38


for selectively connecting the output shaft


38


for forward rotation with the forward bevel gear


62


. A reverse clutch


72


is connected between the reverse bevel gear


64


and the output shaft


38


for selectively connecting the output shaft


38


for reverse rotation with the reverse bevel gear


64


. Clutches


70


,


72


may be any style known in the art, and may be preferably hydraulically operated clutches, such as for example the Hydra Series provided by Yamaha Motor Corporation. Pressurized hydraulic fluid for the operation of the clutches


70


,


72


may be provided by a pump (not shown) driven by any of the components of transmission


30


that rotate coincident with engine


18


, or by a pump connected directly to the engine


18


such as a power steering pump.




Transmission


30


may be operated in a first forward (low) gear ratio mode by disengaging forward clutch


70


and reverse clutch


72


and engaging brake


56


. In this mode, output shaft


38


will be free to rotate independent of forward bevel gear


62


and reverse bevel gear


64


. The forward rotation of sun gear


48


together with forward bevel gear


62


will result in the forward rotation of carrier


58


and its attached output shaft


38


through the action of the planetary gear assembly


46


. The relative speeds of rotation of sun gear


48


and output shaft


38


(i.e. plant gear carrier


58


) will depend upon the relative sizes of the sun gear


48


, planet gear


50


and ring gear


54


. In one embodiment, the gear ratio provided by such an arrangement may be 1.33:1 lower than that provided by a standard forward single speed transmission. Transmission


30


may be shifted to a second (high) gear ratio mode by disengaging brake


56


and engaging forward clutch


70


, while reverse clutch


72


remains disengaged. In this mode, output shaft


38


will rotate together with forward bevel gear


62


at a speed determined by the relative diameters of forward bevel gear


62


and input bevel gear


60


. Sun gear


48


and carrier


58


are thereby caused to rotate together, and will accordingly cause the rotation of ring gear


54


. A reverse gear ratio mode of operation may be achieved with transmission


30


by engaging reverse clutch


72


and disengaging forward clutch


70


with brake


56


being disengaged. In this mode, output shaft


38


will rotate together with reverse bevel gear


64


. The resulting counter-rotation of carrier


58


and sun gear


48


will then be accommodated by the free turning of ring gear


54


. The speed of reverse rotation of output shaft


38


will be a function of the relative diameters of input bevel gear


60


and reverse bevel gear


64


.




One may appreciate that the size of transmission


30


may be minimized by arranging its various components as illustrated in FIG.


2


. In particular, having the output shaft


38


disposed to have its axis of rotation being perpendicular to the axis of rotation of input shaft


34


is conducive to a layout wherein input bevel gear


60


is concentric with input shaft


34


while forward bevel gear


62


and reverse bevel gear


64


are each concentric with output shaft


38


and are disposed at respective locations on the output shaft


38


corresponding to the diameter of the input bevel gear


60


. This layout provides a volume between the forward bevel gear


62


and the reverse bevel gear


64


for locating the forward clutch


70


and reverse clutch


72


, each having an axis of rotation concentric with the output shaft


38


. Furthermore, forming the sun gear


48


as an extension of the forward bevel gear


62


and disposing sun gear


48


to be concentric with the output shaft


38


on a side of the forward bevel gear


62


opposed the reverse bevel gear


64


allows the planetary gear apparatus


46


may be located proximate the bevel gear apparatus


44


. Support of output shaft


38


is accomplished by having a thrust bearing


40


located at an end of output shaft


38


above reverse bevel gear


64


, and by having a roller or ball bearing


42


located proximate the carrier


58


. An extension


74


of input bevel gear


60


is supported by one double-thrust bearing


36


. Thus, a robust, compact package is provided for connecting perpendicular input and output shafts in any of two forward speed ratios or a reverse speed ratio.





FIG. 3

illustrates a partial cross-sectional view of another embodiment of a bevel gear transmission


80


as may be used in the marine propulsion apparatus


16


of watercraft


10


. Transmission


80


includes a housing


82


rotatably supporting an input shaft


84


and an output shaft


86


through respective bearings


88


,


90


,


92


. Input shaft


84


is connected to engine output shaft


20


. Input shaft


84


may be selectively connected to first forward bevel gear


94


or reverse bevel gear


96


by the operation of the respective first forward clutch


98


or reverse clutch


100


. First forward bevel gear


94


and reverse bevel gear


96


are rotatably supported for concentric rotation about input shaft


84


by respective bearing assemblies


102


,


104


. A first output bevel gear


106


is in splined connection for concentric rotation with output shaft


86


. First output bevel gear


106


is engaged on a first side with first forward bevel gear


94


and on an opposed side with reversed bevel gear


96


. An extension


108


of first output bevel gear


106


is supported by thrust bearing


92


for corresponding support of output shaft


86


. A second forward bevel gear


110


is in splined connection with input shaft


84


for concentric rotation therewith. Second forward bevel gear


110


may be selectively engaged with output shaft


86


through second output bevel gear


112


and clutch


114


. Second output bevel gear


112


is formed to be concentric with output shaft


86


and is supported on one side by bearing


92


and on an opposed side by bearing


116


.




The combination of first forward bevel gear


94


, second forward bevel gear


110


, second output bevel gear


112


, and reverse bevel gear


96


constitute a bevel gear apparatus


120


selectively connectable between the input shaft


84


and the output shaft


86


for alternatively providing a first forward gear ratio connection, a second forward gear ratio connection, a reverse gear ratio connection, and a neutral connection between the input shaft


84


and the output shaft


86


. To obtain the first forward (low) gear mode of operation, the first forward clutch


98


is engaged, and the reverse clutch


100


and second forward clutch


114


are disengaged. In this mode, first forward bevel gear


94


rotates with input shaft


84


and is engaged with first output bevel gear


106


to drive output shaft


86


in a forward direction. The ratio of the speeds of rotation between input shaft


84


and output shaft


86


is a function of the relative diameters of the first forward bevel gear


94


and the first output bevel gear


106


. In one embodiment, this ratio may be 1.2/1. A second forward (high) gear ratio mode of operation may be obtained by disengaging first forward clutch


98


and reverse clutch


100


while engaging second forward clutch


114


. In this mode of operation, second forward bevel gear drives second output bevel gear


112


in a forward direction to rotate output shaft


86


therewith at a ratio determined by the relative diameters of the second forward bevel gear


110


and the second output bevel gear


112


. In one embodiment, this ratio may be an overdrive ratio of 0.74:1. Reverse operation of transmission


80


may be achieved by disengaging first forward clutch


98


and second forward clutch


114


while engaging reverse clutch


100


. In this mode of operation, reverse bevel gear


96


is driven to rotate with input shaft


84


, and is engaged to rotate first output bevel gear


106


and output shaft


86


in a reverse direction. The relative speeds of rotation of input shaft


84


and output shaft


86


will be a function of the respective diameters of reverse bevel gear


96


and first output bevel gear


106


.




The bevel gear apparatus


120


of the embodiment of

FIG. 3

is advantageously configured to provide a robust, compact, multi-speed transmission


80


adapted for use in a vertical drive unit


24


of an inboard/outboard marine propulsion unit


16


. First forward bevel gear


94


and reverse bevel gear


96


are disposed for concentric rotation about input shaft


84


at a distance corresponding to the diameter of first output bevel gear


106


. The space between first forward bevel gear


94


and reverse bevel gear


96


is advantageously utilized to locate first forward clutch


98


and reverse clutch


100


. The desired greater diameter of second forward bevel gear


110


permits second output bevel gear


112


to be positioned below the first output bevel gear


106


and to be concentrically supported with output shaft


86


by bearing


92


. Second forward clutch


114


may be positioned below second output bevel gear


112


along output shaft


86


in an area that is otherwise not utilized. In this manner, a two forward speed transmission


80


may be packaged in a housing


82


that is not substantially different in size than prior art single forward speed vertical drive units.




Clutches


98


,


100


,


114


may be any style known in the art and may preferably be hydraulic clutches. Pressurized hydraulic fluid may be provided for the operation of the clutches and for the lubrication of the various parts of transmission


80


by an oil pump


118


connected to input shaft


84


. As shown in schematic flow diagram

FIG. 5

, oil pump


118


may draw hydraulic fluid from a sump


119


and may have an output


120


connected to a plurality of control valves


122


,


124


,


126


for the control of respective clutches


98


,


96


,


114


. A pressure regulator


121


may be used to limit and/or control the pressure of the hydraulic fluid being supplied to the valves


122


,


124


,


126


. In one embodiment, pressure regulator


121


is used in conjunction wet slip clutches, as are known in the art, to enhance control of the watercraft


10


during slow speed operation. This is accomplished by varying the hydraulic fluid pressure below a predetermined speed, such as 10 miles per hour, and/or below a predetermined engine speed, such as 1,000 revolutions per minute. In this embodiment, pressure regulator


121


may take the form of a plurality of relief valves, with a lower pressure relief valve (such as 200 psi) being made operable during periods of slow speed operation and a higher pressure relief valve (such as 1,000 psi) being made operable during normal periods of operation. For this example, a pressure regulator


121


may be connected in fluid communication between first forward clutch


98


and pump outlet


120


. This feature improves control of the watercraft


10


during docking or other slow speed maneuvers. Any sudden acceleration will result in the clutch locking up at normal operating pressure.




The embodiment of

FIG. 3

is particularly adapted for the use of a fly-by-wire control system. The term “fly-by-wire” is meant to describe a control system wherein the shifting of transmission


80


is accomplished by the electrical control of valves


122


,


124


,


126


without the need for a mechanical connection passing through housing


82


. By using electrically controlled valves


122


,


124


,


126


such as solenoid valves or an electrically-driven rotary valve, the need for mechanical penetrations through housing


82


is eliminated. In one embodiment as illustrated in

FIG. 4

, the electrical wires used for controlling the position of valves


122


,


124


,


126


are routed out of housing


82


through the center line of a steering arm


130


attached to housing


82


along its vertical axis of rotation. By locating wires


128


along this axis of rotation, the flexing of the wires


128


during the steering of watercraft


10


is minimized.




While the preferred embodiments of the present invention have been shown and described herein, it will be obvious that such embodiments are provided by way of example only. Numerous variations, changes and substitutions will occur to those of skill in the art without departing from the invention herein. Accordingly, it is intended that the invention be limited only by the spirit and scope of the appended claims.



Claims
  • 1. A transmission for a stern drive watercraft, the stern drive having a vertical drive unit housing disposed rearward of a transom of the watercraft, the transmission comprising:a generally horizontal input shaft rotatably supported by the vertical drive unit housing and adapted for coupling to an engine output shaft of the watercraft; a generally vertical output shaft rotatably supported by the vertical drive unit housing and adapted for coupling to a propeller gear apparatus; a bevel gear apparatus selectively connectable between the input shaft and the output shaft for alternatively providing a first forward gear ratio connection, a second forward gear ratio connection, a reverse gear ratio connection, and a neutral connection between the input shaft and the output shaft.
  • 2. The transmission of claim 1, wherein the first forward gear ratio connection comprises a first forward bevel gear connected to the input shaft for rotation therewith engaged with a first output bevel gear connected to the output shaft for rotation therewith.
  • 3. The transmission of claim 2, wherein the reverse gear ratio connection comprises a reverse bevel gear connected to the input shaft for rotation therewith engaged with the first output bevel gear on a side opposed the first forward bevel gear.
  • 4. The transmission of claim 3, wherein the second forward gear ratio connection comprises a second forward bevel gear connected to the input shaft for rotation therewith engaged with a second output bevel gear connected to the output shaft for rotation therewith.
  • 5. The transmission of claim 4, further comprising:a first forward clutch connected between the first forward bevel gear and the input shaft; a reverse clutch connected between the reverse bevel gear and the input shaft; and a second forward clutch connected between the second forward bevel gear and the output shaft.
  • 6. A transmission comprising:an input shaft; an output shaft; a first output bevel gear connected to the output shaft for rotation therewith; a first forward bevel gear engaged with a forward portion of the first output bevel gear; a first forward clutch connected between the first forward bevel gear and the input shaft for selectively connecting the first forward bevel gear for rotation with the input shaft to cause rotation of the first output bevel gear and the output shaft in a first forward direction; a reverse bevel gear engaged with a reverse portion of the first output bevel gear; a reverse clutch connected between the reverse bevel gear and the input shaft for selectively connecting the reverse bevel gear for rotation with the input shaft to cause rotation of the first output bevel gear and the output shaft in a reverse direction; a second forward bevel gear connected to the input shaft for rotation therewith; a second output bevel gear engaged with the second forward bevel gear for rotation therewith; a second forward clutch connected between the second output bevel gear and the output shaft for selectively connecting the output shaft with the second output bevel gear for rotation of the output shaft in a second forward direction.
  • 7. The transmission of claim 6, further comprising:a hydraulic pump connected to the input shaft, the hydraulic pump operable to provide pressurized hydraulic fluid at a pump outlet; a connection between the pump outlet and each of the first forward clutch, second forward clutch and reverse clutch for providing pressurized hydraulic fluid to each of the respective clutches; a valve disposed between the pump outlet and each of the respective clutches for controlling the flow of pressurized hydraulic fluid to each of the respective clutches.
  • 8. The transmission of claim 7, further comprising a pressure regulator in fluid communication with the pump outlet and operable to control the pressure of the hydraulic fluid supplied by the hydraulic pump to the first forward clutch.
  • 9. A marine propulsion apparatus comprising:an engine having an output shaft; a gimbal housing connected to the engine and rotatably supporting a drive shaft connected to the engine output shaft, the gimbal housing adapted for passing through the transom of a watercraft; a vertical drive unit rotatably and pivotally connected to the gimbal housing; an input shaft rotatably supported by the vertical drive unit and connected to the drive shaft; an output shaft rotatably supported by the vertical drive unit; a propeller attached to the output shaft; a first output bevel gear connected to the output shaft for rotation therewith; a first forward bevel gear engaged with a forward portion of the first output bevel gear; a first forward clutch connected between the first forward bevel gear and the input shaft for selectively connecting the first forward bevel gear for rotation with the input shaft to cause rotation of the first output bevel gear and the output shaft in a first forward direction; a reverse bevel gear engaged with a reverse portion of the first output bevel gear; a reverse clutch connected between the reverse bevel gear and the input shaft for selectively connecting the reverse bevel gear for rotation with the input shaft to cause rotation of the first output bevel gear and the output shaft in a reverse direction; a second forward bevel gear connected to the input shaft for rotation therewith; a second output bevel gear engaged with the second forward bevel gear for rotation therewith; a second forward clutch connected between the second output bevel gear and the output shaft for selectively connecting the output shaft with the second output bevel gear for rotation of the output shaft in a second forward direction.
  • 10. A watercraft comprising:a hull including a transom; an engine disposed within the hull and having an output shaft; a gimbal housing connected to the engine and rotatably supporting a drive shaft connected to the engine output shaft, the gimbal housing adapted for passing through the transom of a watercraft; a vertical drive unit rotatably and pivotally connected to the gimbal housing; an input shaft rotatably supported by the vertical drive unit and connected to the drive shaft; an output shaft rotatably supported by the vertical drive unit; a propeller attached to the output shaft; a first output bevel gear connected to the output shaft for rotation therewith; a first forward bevel gear engaged with a forward portion of the first output bevel gear; a first forward clutch connected between the first forward bevel gear and the input shaft for selectively connecting the first forward bevel gear for rotation with the input shaft to cause rotation of the first output bevel gear and the output shaft in a first forward direction; a reverse bevel gear engaged with a reverse portion of the first output bevel gear; a reverse clutch connected between the reverse bevel gear and the input shaft for selectively connecting the reverse bevel gear for rotation with the input shaft to cause rotation of the first output bevel gear and the output shaft in a reverse direction; a second forward bevel gear connected to the input shaft for rotation therewith; a second output bevel gear engaged with the second forward bevel gear for rotation therewith; a second forward clutch connected between the second output bevel gear and the output shaft for selectively connecting the output shaft with the second output bevel gear for rotation of the output shaft in a second forward direction.
  • 11. A two-forward speed transmission assembly for a stem drive watercraft, the transmission assembly comprising:an input shaft capable of receiving driving power from an engine; an output shaft generally perpendicular to the input shaft and capable of translating driving power to a marine propulsion unit; a first gear assembly configured concentric to the output shaft and capable of forward and reverse rotation; a second gear assembly configured concentric to the output shaft and capable of forward rotation; and a multi-clutch assembly disposed in a volume defined between the first gear assembly and the second gear assembly.
  • 12. The transmission assembly of claim 11 wherein the multi-clutch assembly includes a forward clutch and a reverse clutch, each having an axis of rotation concentric with the output shaft.
  • 13. The transmission assembly of claim 11 wherein the first gear assembly includes a forward bevel gear engaged with a first portion of an input bevel gear connected to the input shaft for rotation in a forward direction therewith and the second gear assembly includes a reverse bevel gear engaged with a second portion of the input bevel gear for rotation in a reverse direction therewith.
  • 14. The transmission assembly of claim 11 wherein the second gear assembly includes:a sun gear attached to a forward bevel gear for concentric rotation with the output shaft; a carrier attached to the output shaft for rotation therewith; a ring gear having an axis of rotation similar to an axis of rotation of the sun gear and the carrier; and a planet gear engaged between the sun gear and the ring gear and attached to the carrier for rotation therewith.
  • 15. The transmission assembly of claim 11 further comprising a first forward bevel gear and a reverse bevel gear; andwherein the multi-clutch assembly further comprises a first forward clutch and a reverse clutch located between the first forward bevel gear and the reverse bevel gear.
  • 16. The transmission assembly of claim 11 further comprising:a first output bevel gear; a second forward bevel gear; and a second output bevel gear positioned below the first output bevel gear and concentrically supported with the output shaft.
  • 17. The transmission assembly of claim 16 wherein the clutch assembly further comprises a second forward clutch positioned below the second output bevel gear along the input shaft.
  • 18. A two-forward speed transmission assembly for a stem drive watercraft, the transmission assembly comprising:an input shaft capable of receiving driving power from an engine; an output shaft generally perpendicular to the input shaft and capable of translating driving power to a marine propulsion unit; a first gear assembly configured concentric to the input shaft, the first gear assembly having a forward bevel gear, a first output bevel gear, and a second output bevel gear positioned below the first output bevel gear and concentrically supported with the output shaft; a second gear assembly configured concentric to the output shaft and having a reverse bevel gear; and a clutch assembly disposed in a volume defined between the first gear assembly and the second gear assembly, wherein the clutch assembly comprises a first forward clutch and a reverse clutch located between the forward bevel gear and the reverse bevel gear.
  • 19. The transmission assembly of claim 18 wherein the clutch assembly further comprises a second forward clutch positioned below the second output bevel gear along the input shaft.
Parent Case Info

The present application is a divisional and claims the priority of U.S. patent application Ser. No. 09/598,207 filed Jun. 21, 2000, now U.S. Pat. No. 6,350,165 entitled “Marine Stem Drive Two-Speed Transmission” which claims 1-16 thereof were allowed on Oct. 5, 2001.

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