The present disclosure generally relates to marine vessels and methods of making marine vessels providing air flow for an engine compartment.
The following U.S. Patents provide background information and are incorporated by reference in entirety.
U.S. Pat. No. 9,937,984 discloses a wake control system aft of the driveshaft, propeller, and rudder of a vessel that includes a fin base and at least one fin slidingly engaged with the fin base. The fin(s) are vertically oriented and extend down into the water surface. The fins are transversely adjustable along the fin base to redirect a wake generated by the boat. In other embodiments, fin tabs are selectively deployable and retractable into and out of the water surface to redirect a wake generated by the vessel from one side to the other. A novel underwater exhaust system redirects exhaust depending on speed of the vessel and complements the wake control system.
U.S. Pat. No. 6,799,546 discloses a method for starting a marine internal combustion engine independent of a continued signal received from a starting switch. If the operator of the marine vessel momentarily depresses a starting switch, a predetermined procedure is followed by a microprocessor that does not require continued involvement of the marine vessel operator. Various parameters are checked during the starting sequence and various actuators are activated to assure a safe and reliable starting procedure.
U.S. Pat. No. 4,250,829 discloses a vapor sensitive switch for a marine engine. An alarm device is connected to the battery. A test switch varies the circuit connection of the vapor sensitive switch to simulate a high or low limit condition and thereby test circuit operation.
U.S. Pat. No. 8,535,104 discloses a marine battery provides power to a marine vessel. A cooling system comprises a substantially air-tight housing, at least one battery disposed in the housing, a heat exchanger circulating cooling fluid through the housing, and a fan circulating cooling air along a series of flow paths comprising a first flow path across the heat exchanger and the at least one battery and a second flow path returning to the fan.
U.S. Pat. No. 9,126,664 discloses a watercraft comprising a bow, a stern, a hull, a transform, and a deck. The transom is located at the stern of the watercraft and the deck extends forward from the transom. One or more cavities are disposed through the deck adjacent to the transom wherein the cavities are each configured to receive an outboard motor. An enclosure is disposed over each of the cavities, providing a means to hide and enclose the outdoor motor. The top of the enclosure includes a seating surface, providing a sun deck for boaters. The enclosures are hingeably mounted to the deck to provide selective access to the enclosures respective cavity and motor therein. The interior of the enclosures defines a curved surface to promote air turnover inside the enclosures, optimizing engine performance.
U.S. Pat. Nos. 10,975,762; 7,597,760; and 7,806,741 also generally relate to the present disclosure and are incorporated by reference herein in their entireties.
This Summary is provided to introduce a selection of concepts that are further described below in the Detailed Description. This Summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
One embodiment of the present disclosure generally relates to a marine vessel including a hull extending horizontally from a bow to a stern with a midpoint therebetween. The hull has opposing walls that extend upwardly, where the opposing walls have inner sides that face inwardly toward each other and outer sides that face outwardly. A first of the outer sides defines a first opening therein that is horizontally closer to the midpoint than to the stern and horizontally closer to the midpoint than to the bow. An engine compartment is configured for positioning an engine therein. A first conduit fluidly couples the first opening and the engine compartment for at least one of ventilating and exhausting the engine compartment. The first opening is positioned to prevent water from entering the first conduit.
In another embodiment, the outer sides define a first opening and a second opening therein, respectively, which are each horizontally closer to the midpoint than to the stern and horizontally closer to the midpoint than to the bow. A first conduit fluidly couples the first opening and the engine compartment for ventilating the engine compartment, and a second conduit fluidly couples the second opening and the engine compartment for exhausting the engine compartment. The first opening and the second opening are positioned to prevent water from entering the first conduit and the second conduit. A fan is operatively coupled within the second conduit to force air from the engine compartment via the second conduit. A tower has opposing feet with a raised section therebetween, where the opposing feet are coupled to the tops of the opposing walls and horizontally aligned at least in part with the first opening and the second opening, respectively. The opposing feet are coupled to the opposing walls via fasteners accessible via the first opening and the second opening, respectively.
An exemplary method according to the present disclosure generally relates to assembling a marine vessel. The method includes providing a hull extending horizontally from a bow to a stern with a midpoint therebetween. The hull has opposing walls that extend upwardly, where the opposing walls have inner sides that face inwardly toward each other and outer sides that face outwardly. The method further includes configuring the outer sides to define a first opening and a second opening therein, respectively. The first opening and the second opening are each horizontally closer to the midpoint than to the stern and horizontally closer to the midpoint than to the bow. The method further includes providing an engine compartment configured for positioning an engine therein. The method further includes fluidly coupling the engine compartment to the first opening via a first conduit for ventilating the engine compartment, and fluidly coupling the engine compartment to the second opening via a second conduit for exhausting the engine compartment. The first opening and the second opening are each positioned to prevent water from entering the first conduit and the second conduit, respectively.
Various other features, objects and advantages of the disclosure will be made apparent from the following description taken together with the drawings.
The present disclosure is described with reference to the following drawings.
The present disclosure generally relates to marine vessels, and particularly those in which an engine is contained within an engine compartment of a hull. The engine compartment may be a portion of a bilge of the marine vessel, whereby the bilge may also contain a fuel tank for supplying the engine with fuel. Marine vessels known in the art commonly provide for ventilating and exhausting the engine compartment or bilge more generally. In certain examples, the operator is instructed to operate a fan for a predetermined time before starting the engine. This removes any explosive vapors within the engine compartment from the engine and/or fuel tank, preventing explosion upon starting the engine. These marine vessels may include openings for the intake of fresh air for ventilation, and for exhausting of the vapors, for the engine compartment or bilge in general.
Marine vessels presently known in the art often position these openings toward the stern of the marine vessel to avoid water from splashing and entering these openings when underway. The openings may face outwardly and/or upwardly from the walls of the hull, or in other locations of the marine vessel such as upwardly from the deck. When facing upwardly, the present inventors have recognized that these openings (and related grates or louvers) create a stumbling hazard for operators and passengers entering and exiting the marine vessel. The upward facing opening (and related grates or louvers) may also be damaged from being stepped on or otherwise contacted. Similarly, upward facing openings allow water to easily enter the bilge, for example from passing wet equipment over top, or stepping over the opening with a dripping wet bathing suit. These issues also exist for upward facing openings in other locations on the marine vessel, including those positioned in front of the windshield (another convenient location for passing equipment or boarding the marine vessel, whereby one can use the windshield for balance).
The present inventors have further recognized that the nature of certain types of marine vessels and water activities further exacerbate the problem of water entering the openings, including those located near the stern. For example, marine vessels used for wake sports such as wake surfing or wake boarding are designed to displace a lot of water near the stern. It is not uncommon for the water spray to cover the entire rear quarter of one or more sides of the marine vessel while wake surfing (including covering the entire height of the hull in this region). Moreover, this spray is likely to amplify as the marine vessel speed and ballast increases, which is a necessary condition for wake boarding since it is typically done at speeds twice as fast as the speeds necessary for wake surfing. Consequently, openings located near the stern tend to encounter a significant amount of wake spray, which leads to excessive water within the bilge and damage to the marine vessel.
In certain examples, marine vessels known in the art locate the openings in different positions for the intake side and exhaust side. For example, the opening for the intake side (i.e., for ventilating) may be positioned to face upwardly in front of the windshield, with the exhausting side facing outwardly aft of the marine vessel. However, due to the spraying discussed above, the present inventors have recognized that even the outward, aft facing configuration tends to be problematic.
It is known that openings should never be covered by towels, swim gear, or other items, which would reduce or prevent the air flow needed for ventilating and/or exhausting the engine compartment. In addition, the required size of the openings to provide sufficient air flow often dictates the location of these openings within the marine vessel, which the present inventors have recognized often interferes with the desired aesthetic of the marine vessel. For example, the openings may be interfere with features such as deck steps, cleats, lights, and/or other style features (e.g., locations, sizes, shapes, the visual appearance, or general configurations of these features). Likewise, when the openings are positioned too closely to another feature, there is a high likelihood of the operator at least partially blocking air flow when using the feature. For example, in the case of a cleat, air flow via the opening may be impacted by hanging items on the cleat (e.g., a life jacket or drying swimsuit), or by coiling a rope on the cleat in an otherwise intended manner.
In view of this, the present inventors have recognized that marine vessels presently known in the art do not adequately prevent water from entering the openings for the engine compartment while also providing the necessary airflow.
In certain embodiments, the walls 22 are formed in part or in whole by a deck mounted atop the hull 10 to extend upwardly therefrom in a manner known in the art. In this case, the openings 32 described herein below may be defined within the hull 10, within the deck atop the hull 10, or both. Likewise, the tower 100 described herein below may be coupled to the hull 10, and/or the deck atop the hull 10. For simplicity, the walls 22 will be described herein as being part of the hull 10 extending from the bottom 26 to the top 24 as shown in
Openings 32 are defined within the outer sides 30 of the walls 22 that open to an interior of the walls 22 between the outer sides 30 and inner sides 28. In this manner, the openings 32 face outwardly from the walls 22. Through experimentation and development, the present inventors have identified improved locations for positioning the openings 32 within the marine vessel 1. In the example shown, the openings 32 are positioned at or near the tops 24 of the walls 22, maximizing the distance over the water 2. Moreover, the openings 32 are positioned to be horizontally closer to the midpoint 16 than to either the bow 12 or stern 14. Specifically, the opening 32 has a center 42 horizontally positioned a first distance D1 from the midpoint 16, a second distance D2 from the stern 14, and a third distance D3 from the bow 12. The hull 10 is configured such that the maximum height H occurs at or near the midpoint 16 (such as being between 2′ and 3′6″, for example 2′9″), once again maximizing the distance between the opening 32 and the water 2. The height H may remain at or near its maximum height at the center of the opening 32 (e.g., within 1-2″ thereof). In certain examples, the first distance D1 is between 0″ and 6′ (e.g., approximately 3′ 3″), the second distance D2 is between 6′ and 9″ (e.g., approximately 7′9″), the third distance D3 is between 12′ and 16′ (e.g., approximately 14′6″), and the length from the bow 12 to the stern 14 is between 18′ and 25′ (e.g., approximately 22′6″).
The openings 32 are at least partially covered or hidden by covers 170. In the example shown, the covers 170 are horizontally aligned with the openings 32. Additional information regarding the covers 170 is provided below.
With continued reference to
The marine vessel 1 of
Continuing away from the opening 32 in opening box 34 of the port side 18 in
In the present example, the first conduit 70 provided within the wall 22 of the port side 18 provides fresh air as ventilation for the engine 64 within the engine compartment 50. The engine compartment 50 is then exhausted out the starboard side 20 as discussed further below. The entire path of air flow from the port side 18 to the starboard side 20 through the engine compartment 50 is shown via the flow arrows F. However, it should be recognized that the sides may be reversed such that the air flows from the starboard side 20 to the port side 18.
The engine compartment 50 is also fluidly coupled to exhaust the air therein via the wall 22 of the starboard side 20 of the marine vessel 1. In the example of
With continued reference to
With continued reference to
As discussed above and with reference to
In addition to positioning the openings 32 farther from the water 2, the bow 12 and the stern 14, the present inventors have recognized that positioning the openings 32 below the tower 100 provides further physical protection for the openings 32 and related grates or louvers. The position further reduces the possibility of water entering the bilge via the openings 32 from passengers. For examples, swimmers cannot walk over the openings 32 when returning from the water 2, nor physically contact the openings 32 (and relates grates or louvers, including the cover 170), due to the tower 100 being an obstacle. Additionally, the present inventors have recognized that positioning the openings 32 in conjunction with the tower 100, and particularly directly below the tower 100, has additional advantages for manufacturing and serviceability.
With continued reference to
The tower 100 is coupled to the tops 24 of the walls 22 by positioning the plate 130 on the tops 24 of the walls 22 with the feet 110 above the plates 130. The openings 140 in the plate and the openings 124 in the feet 110 align with openings 102 defined through the tops 24 of the walls 22. Similarly, an opening 104 is provided through the top 24 of the wall 22 on at least one side of the marine vessel 1, which aligns with the opening 142 in the plate 130 and with the wiring harness 162 extending through the tubular frame 154 of the tower 100. The tower 100 is therefore anchored to the hull 10 by threaded engagement between fasteners 128 extending upwardly through the openings 102 in the top 24 of the wall 22, through the openings 140 and the plate 130, and into the openings 124 and the feet 110 of the tower 100.
The present inventors have recognized that configuring the opening 32 in this manner within the outer side 30 of the walls 22, and below the tower 100, provides easy and unobstructed access to the fasteners 128 for installing the tower 100. The openings 32 also have sufficient size to manipulate a tool therein, for example to install a bolt as the fastener 128 from below the tower 100 using a socket wrench or torque tool. This provides for efficient production of the marine vessel 1, as well as for simple maintenance, changing towers 100 or installing a tower 100 as an aftermarket product. Towers presently known in the art are not able to be installed on the tops 24 of the walls 22, and/or require permanent threaded studs to extend upwardly from a mount plate on the tops 24 of the walls 22. In other words, without the openings 32 being provided and positioned below the tower 100 as presently discussed, there is no access to install a tower 100 from below, and particularly in an ergonomic fashion with clear access to the fasteners 128.
With continued reference to
In this manner, the openings 32 are particularly convenient for mounting the handles 240, tower 100, or other items, whereby the installation personnel has direct line of sight with fasteners 244 and fasteners 245, rather than working blindly within the walls 22 from inside the hull or other techniques presently known in the art. Likewise, electrical connections for the tower 100 (or other accessories, such as a horn, depth finder, and/or the like) may be made via the openings 32. For example, connections or service may be provided to the wire harness 162 extending through the tower 100 via the opening 32.
As discussed above, water is further prevented from entering the openings 32 by the inclusion of covers 170 horizontally and/or vertically aligned with the openings 32.
The grate 210 is formed by a frame 212 having ribs 216 spaced apart between the forward end and the back end (oriented generally the same as the forward end 188 and back end 190 of the frame 82). The ribs 216 may have an aesthetically pleasing design, as ribs 216 are visible to the opening 200 in the panel 180. Openings 214 are provided between the ribs 216, which the present inventors have particularly sized to provide sufficient air flow through the grate 210 and therefore panel 180 in addition to the airflow through the gap G between the panel 180 and the outer side 30 of the wall 22. In certain examples, lights 300 (e.g., LEDs) are positioned within the openings 32 such that a glow is visible through the openings 214 in the grate 210, for example. The lights 300 may change color or intensity based on operator controls, whether the fan 98 (
Openings 218 are defined through the grate 210, which enables the grate 210 to be coupled to the inside 192 of the panel 180 via fasteners 219 received through the grate 210 and into the openings 198 of the panel 180. Exemplary fasteners 219 include screws, bolts, or press-fit connectors. However, it should be recognized that the grate 210 may also be coupled to the frame 212 via adhesives, hook and loop fasteners, welds, rivets, or other methods known in the art.
With continued reference to
The size, shape, and stylistic features of the cover 170 may vary from what is shown. It should be recognized that the height between the top 184 and bottom 186 of the panel 180, size of the openings 200, and the location of the opening 200, are particularly selected to align the opening 200 with the openings 32 in the walls 22 to provide the desired air flow through the opening 200 and gap G (
In this manner, the marine vessel 1 provides for the desired air flow for ventilating and exhausting the engine compartment 50, while also preventing water ingress, protecting the openings 32 and related grates or louvers, and also improving manufacturability.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to make and use the invention. Certain terms have been used for brevity, clarity, and understanding. No unnecessary limitations are to be inferred therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes only and are intended to be broadly construed. The patentable scope of the invention is defined by the claims and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have features or structural elements that do not differ from the literal language of the claims, or if they include equivalent features or structural elements with insubstantial differences from the literal languages of the claims.
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