The invention relates to a marking apparatus and a marking method.
A carbon dioxide laser can be used to make dark markings such as data matrices and barcodes on cardboard. When performing the transference of the marks care should be taken because a right amount of optical power should be delivered to the cardboard in order to avoid burning but still ensuring a clearly readable marks. However, this kind of careful marking to the surface of cardboard requires several process stages. Additionally, the present marking possibilities do not respond properly to the desired variety of the markings.
The present invention seeks to provide an improvement in the markings.
The invention is defined by the independent claims. Embodiments are defined in the dependent claims.
If one or more of the embodiments is considered not to fall under the scope of the independent claims, such an embodiment is or such embodiments are still useful for understanding features of the invention.
Example embodiments of the present invention are described below, by way of example only, with reference to the accompanying drawings, in which
The following embodiments are only examples. Although the specification may refer to “an” embodiment in several locations, this does not necessarily mean that each such reference is to the same embodiment(s), or that the feature only applies to a single embodiment.
The articles “a” and “an” give a general sense of entities, structures, components, compositions, operations, functions, connections or the like in this document. Note also that singular terms may include pluralities.
Single features of different embodiments may also be combined to provide other embodiments. Furthermore, words “comprising” and “including” should be understood as not limiting the described embodiments to consist of only those features that have been mentioned and such embodiments may also contain features/structures that have not been specifically mentioned. All combinations of the embodiments are considered possible if their combination does not lead to structural or logical contradiction.
The term “about” means that quantities or any numeric values are not exact and typically need not be exact. The reason may be tolerance, resolution, measurement error, rounding off or the like, or a fact that the feature of the solution in this document only requires that the quantity or numeric value is approximately that large. A certain tolerance is always included in real life quantities and numeric values.
It should be noted that while Figures illustrate various embodiments, they are simplified diagrams that only show some structures and/or functional entities. The connections shown in the Figures may refer to logical or physical connections. It is apparent to a person skilled in the art that the described apparatus may also comprise other functions and structures than those described in Figures and text. It should be appreciated that details of some functions, structures, and the signalling used for measurement and/or controlling are irrelevant to the actual invention. Therefore, they need not be discussed in more detail here.
At least one controller 104 receives information on the at least one mark from the one or more memories 108. From this on the at least one controller 104 is called the controller 104, for simplicity. Then the controller 104 controls the laser beam directing apparatus 102 and/or the at least one carbon dioxide laser 100 based on the information on the at least one mark to perform a selection of an energy-per-unit-area range from a first energy range and a second energy range. The selection may vary as a function of time during a single process stage from start to finish. The first energy range and the second energy range may be predetermined ranges, which are known because they depend on the material of the solid material 10 of vegetable fibers. The selection is based on the at least one mark each requiring at least one energy-per-unit-area range. Energy of the laser beam 30 per surface area of the solid material of the vegetable fibers 10 may be based on control parameters of the laser 100 and/or the laser beam directing apparatus 102 such as travelling speed of the laser beam 30, power and frequency of pulsation of the laser 100 (the laser may also output the optical radiation continuously). Energy of the laser beam 30 per surface area of the solid material of the vegetable fibers 10 may be based on hatching distance and their angle with respect to representation 40 or a sub-feature of the representation 40.
The first energy range for the laser beam 30 causes the solid material 10 of vegetable fibers to become visibly darker than the natural hue in response to interaction with the laser beam 30 and the second energy range causes the solid material 10 of vegetable fibers to become visibly lighter than the natural hue in response to interaction with the laser beam 30. That is, the change to visibly darker or lighter hue takes place at an area hit by the laser beam 30 and it is caused by the laser beam 30. The change to visibly darker can be considered to mean that a ratio of the visible light reflected from the solid material 10 of vegetable fibers with respect to the visible light directed to it becomes lower. Correspondingly, the change to visibly lighter can be considered to mean that a ratio of the visible light reflected from the solid material 10 of vegetable fibers with respect to the visible light directed to it becomes higher. It can be considered that brightness of the surface of the solid material of vegetable fibers 10 changes.
The laser beam directing apparatus 102 causes the laser beam 30 to travel over the solid material 10 of vegetable fibers in response to the control by the controller 104. The travelling of the laser beam 30 is based on the at least one mark for forming the representation 40 of said at least one mark on a surface of the solid material 10 of vegetable fibers with the selected at least one energy-per-unit-area range in the single process stage from start to finish.
A process cycle can be defined as a single process phase or stage that completes a single manufacturing operation, from start to finish, meaning that a product passes through the single stage of its production. In this document the single stage of production includes formation of visible marks on the solid material 10 made of vegetable fibers of natural hue.
The single process stage can be understood to mean that once the program, which causes the at least one desired mark that is to be transferred to the solid material of vegetable fibers 10, is triggered to start, it continues without a break till the end of the program and all of the at least one desired mark is replicated on the solid material of vegetable fibers 10 in a continuous manner.
It may be considered that the natural hue is caused by lignin without limiting to this. The vegetable fibers may comprise only virgin fibers, only recycled fibers or their combination. The vegetable fibers may comprise only wood fibers, only fibers from at least one other plant or their combination. The natural hue means that the fibers are not bleached or they are not fully bleached. Bleaching is typically performed chemically. That the fibers are not fully bleached may mean that all the fibers have been in a process causing bleaching but the process has only lightened the brownish color of the natural hue but not fully removed it. That is, a substantial part of the natural hue has remained. Alternatively or additionally, the natural hue may mean that a part of the fibers, which means less than all fibers, have been partially or fully bleached while another part of the fibers have not been bleached at all and they have the full natural hue. That the representation 40 is visible means that the representation 40 is seen with a naked eye of a human being in illumination of visible light. According to a general concept, the visible light means one or more optical bands of electromagnetic radiation within a range from about 400 nm to about 750 nm.
The wavelength of the carbon dioxide laser 100 may be about 10 600 nm±about 2 000 nm. In an embodiment, the controller 104 may control the wavelength of the laser 100 with respect to the natural hue and/or composition of the solid material 10 of vegetable fibers. Additionally or alternatively, the controller 104 may control the wavelength of the laser 100 with respect to at least one mark that is to be transferred on a surface of the solid material 10 of vegetable fibers.
In an embodiment, the laser beam 30 may be made to travel over the solid material 10 of vegetable fibers by moving the laser 100 with respect to the solid material 10 of vegetable fibers. The laser 100 may be moved by an actuator, which may comprise electric, pneumatic or hydraulic motors, for example.
In an embodiment, the laser beam 30 may be made to travel over the solid material 10 of vegetable fibers by moving the solid material 10 of vegetable fibers with respect to the laser 100. The solid material 10 of vegetable fibers may be moved by an actuator, which may comprise electric, pneumatic or hydraulic mover(s)/motor(s), conveyor belt, for example. In an example, the actuator may be a roll-to-roll system. A person skilled in the art is familiar with these kinds of movement arrangements, per se.
In an embodiment an example of which is illustrated in
The controller 104 may then control the laser beam deflector 50 and/or the carbon dioxide laser 10 based on the information on the at least one mark to perform the selection of an energy-per-unit-area range from the first energy range for a laser beam 30 and the second energy range.
The laser beam deflector 50 may cause the laser beam 30 to travel over the solid material 10 of vegetable fibers in response to the control by the controller 104. The laser beam deflector 50 makes the laser beam 30 to travel on the surface of the solid material of vegetable fibers 10 in order to replicate the at least one mark as the representation 40 to the surface.
The laser beam deflector 50 may comprise a first direction reflector 60 and a second direction reflector 70 which may rotate by turning with respect to their rotation axes. The first direction X and the second direction Y may be orthogonal and they can be parallel to unit vectors of a Cartesian coordinate system. The reflectors 60 and 70 may comprise silicon, molybdenum, nickel copper alloy (NiCu), aluminum and/or copper mirrors, for example, without limiting to these. The reflectors 60, 70 may covered with gold or silver, for example. The first direction reflector 60 receives the laser beam 30 and deflects it in the first direction toward the second direction reflector 60 that then deflects the laser beam 30 in the second direction and directs the laser beam 30 toward the marking area 20 where the solid material 10 of vegetable fibers is. When the first and second reflector 60, 70 rotate round their rotational axes 80 and 90 they cause the laser beam 30 to travel over the solid material 10 of the vegetable fibers according to and following a geometrical shape defined the at least one mark, the geometrical shape resulting in the representation 40 on the solid material 10 of the vegetable fibers.
The first and second reflectors 60, 70 may be rotated round their rotation axes using actuators 80, 90. The actuators 80, 90, in turn, may comprise electric, pneumatic or hydraulic motors, for example.
Additionally or alternatively, the laser beam deflector 50 may comprise an acousto-optic modulator and/or magneto-optic modulator for making the laser beam 30 to travel on the surface of the solid material of vegetable fibers 10 in order to replicate the at least one mark as the representation to the surface.
In an embodiment examples of which are illustrated in
In an embodiment, the controller 104 may control the carbon dioxide laser 100 and/or the laser beam directing apparatus 102 to direct the laser beam 30 within an energy range about 0.5 J/cm2 and about 30 J/cm2, without limiting to these values. Here the energy range may refer to a fixed energy range or an average energy range. The energy of the laser beam 30 at the surface of the solid material 10 of vegetable fibers depends in general on both a travelling speed of the laser beam 30 caused by the laser beam directing apparatus 102 and the optical power of the laser beam 30. Additionally, the energy range or values may depend on the type or quality of the solid material 10 of the vegetable fibers.
In an embodiment an example of which is illustrated in
In an embodiment, illustrated in
In an embodiment, illustrated in
In an embodiment, illustrated in
In an embodiment, illustrated in
In an embodiment of
In an embodiment of
In an embodiment, the controller 104 may control the carbon dioxide laser 100 and/or the laser beam directing apparatus 102 to direct a laser beam of the first energy range within an energy range about 4.5 J/cm2 and about 30 J/cm2, without limiting to these values, in order to cause the solid material 10 of the vegetable fibers to become darker than the natural hue of the solid material 10 of the vegetable fibers (see
In an embodiment, the optical power of the carbon dioxide laser 100 may be constant or controllably varying and the controller 104 may control the travelling speed of the laser beam 30 for performing the selection from the first energy range and the second energy range. In order to cause the solid material 10 of the vegetable fibers to become visibly lighter than the natural hue, the travelling speed of the laser beam 30 should be greater than the travelling speed for making the solid material 10 of the vegetable fibers visibly darker than the natural hue.
In an embodiment, the solid material 10 of vegetable fibers may move and the laser beam directing apparatus 102 may cause the laser beam 30 to travel over the moving solid material 10 of vegetable fibers in response to the control by the controller 104 based on the at least one mark and information on the movement of the solid material 10 of vegetable fibers. That is, the marking of the solid material 10 of vegetable fibers may be performed on the fly. The solid material 10 of vegetable fibers may move at a constant speed and the controller 104 may have the information of the constant speed which enables the controller 104 to regulate the speed of the laser beam 30 suitably with respect to the speed of the solid material 10 of vegetable fibers.
In an embodiment, the controller 104 may control also the speed of the solid material 10 of vegetable fibers and the speed of the solid material 10 of vegetable fibers may be constant or variable. As the information of the speed of the solid material 10 of vegetable fibers is available to the controller 104, it may regulate the speed of the laser beam 30 suitably with respect to the speed of the solid material 10 of vegetable fibers. In this manner, it is possible to move the laser beam at a desired or constant speed with respect to the solid material 10 of vegetable fibers in any direction on the surface of the solid material 10 of vegetable fibers. That means that the movement of the laser beam with respect to the solid material 10 of vegetable fibers can be kept the same in a direction parallel to the movement of the solid material 10 of vegetable fibers and in the direction vertical to it and in any direction therebetween. A person skilled in the art is familiar with this kind of speed control, per se.
In an embodiment, the controller 104 may receive the information on the speed of the solid material 10 of vegetable fibers from an external source, and based on the received information the controller 104 may regulate the speed of the laser beam 30 suitably with respect to the speed of the solid material 10 of vegetable fibers. As already mentioned, a person skilled in the art is familiar with this kind of regulation of speed, per se.
In an embodiment, the controller 104 may set the first and/or second energy range for the laser beam 30 based on the properties and/or composition of the solid material 10 of vegetable fibers, for example. When the properties and/or composition of the solid material 10 of vegetable fibers changes, the controller 104 may also increase or decrease energy of the first and/or second energy ranges. Properties may be, for example, natural hue and/or humidity of the solid material 10 of vegetable fibers without limiting to these. Here the energy range may refer to a fixed energy range or an average energy range.
The marking apparatus comprises at least one optical arrangement 74 for forming the laser beam 30. From this on the at least one optical arrangement 74 is called the optical arrangement 74, for simplicity. In an embodiment, the carbon dioxide laser 100 comprises the optical arrangement 74. In an embodiment, the optical arrangement 74 is related to the resonator cavity of the carbon dioxide laser 100.
In an embodiment, the energy per unit area of the laser beam 30 may be increased by making a diameter of the laser beam 30 smaller by causing convergence to the laser beam 30. Alternatively, the energy per unit area of the laser beam 30 may be decreased by making a diameter of the laser beam 30 larger by causing divergence to the laser beam 30.
In addition to the optical components integrated within or with the carbon dioxide laser 100, the at least one optical arrangement 74 of the marking apparatus may have additional and separate optical components for manipulating the laser beam 30.
In an embodiment an example of which is illustrated in
As illustrated in
In an embodiment, the marking apparatus may comprise a user interface 108, and the controller 104 may present information on advancement of the formation of the representation 40 on the surface of the solid material 10 of vegetable fibers. A representation may be divided into a plurality of sub-features which may be letters of alphabets or writing character such as kanji-signs, hiragana signs, katakana-signs, Arab, Korean, (Indian) devanagari, Burmese writing symbols, or numbers, any of their combination or the like, for example. Alternatively or additionally, the sub-features may be geometrical figures such as lines, curves or polygons, any of their combination or the like, for example. When the controller 104 has the information how many sub-features are to be formed, the monitoring of the advancement may be based on a comparison how many of the sub-features have already been formed and how many still needs to be formed on the surface of the surface of the solid material 10 of vegetable fibers.
In an embodiment, the monitoring of the advancement may be based on time used for formation of a representation. The controller 104 may have predetermined information on a duration how long it takes to transfer a sub-feature or a whole representation to the surface of the surface of the solid material 10 of vegetable fibers. When a marking is on-going the controller 104 may monitor the time used for the formation of the representation. The percentage of used time for the formation or the representation with respect to the predetermined information may be a suitable measure of the advancement.
In an embodiment an example of which is illustrated in
The one or more memories 106 and the computer program code may, with the one or more processors 900, cause the controller 104 to cause the laser beam directing apparatus 102 to cause the laser beam 30 to travel over the solid material 10 of vegetable fibers based on geometry of the at least one mark.
It is possible to mark one side, any side, all sides or some sides of the solid material 10 of the vegetable fibers. That may be done without moving the laser 100 and/or the solid material 10 of the vegetable fibers when the laser beam deflector 50 is utilized.
In step 1002, a laser beam 30 is output by at least one carbon dioxide laser 100.
In step 1004, the laser beam 30 is directed, by a laser beam directing apparatus 102, to a marking area 20 which is configured to have solid material 10 of vegetable fibers with natural hue for forming a representation 40 of at least one mark of the one or more marks thereon.
In step 1006, the at least one controller 104 controls the laser beam directing apparatus 102 based on the information on the at least one mark and/or the at least one carbon dioxide laser 100 to perform a selection of an energy-per-unit-area range from a first energy range for a laser beam 30 that is configured to cause the solid material 10 of vegetable fibers to become visibly darker than the natural hue in response to interaction with the laser beam 30 and a second energy range that is configured to cause the solid material 10 of vegetable fibers to become visibly lighter than the natural hue in response to interaction with the laser beam 30. The selection is based on the at least one mark each requiring at least one energy-per-unit-area range.
In step 1008, the laser beam directing apparatus 102 causes the laser beam 30 to travel over the solid material 10 of vegetable fibers in response to the control by the at least one controller 104 based on the at least one mark for forming the representation 40 of the at least one mark on a surface of the solid material 10 of vegetable fibers based on the travelling of the laser beam 30 with the selected at least one energy-per-unit-area range over the solid material 10 of vegetable fibers in a single process stage from start to finish.
The marking method shown in
The marking apparatus may comprise without going to basic prior art details which the person skilled in the art is familiar with optical galvanometer(s), servo motor(s), step motor(s), rotating polygon mirror(s) (mirror(s), see
The software for the marking method may contain CAD (Computer Aided Design) features that make it a tool for designing marking templates for different purposes. In addition to basic shapes, marking can contain bitmap graphics, vector graphics, texts, barcodes and 2D-codes. The software may driven by a PC (Personal Computer) that controls the marking apparatus. That is, the at least one controller 104 shown in
The marks and the control parameters of the at least one laser 100 may be stored in the at least one memory 106.
The computer program may be distributed using a distribution medium which may be any medium readable by the at least one controller. The medium may be a program storage medium, a memory, a software distribution package, or a compressed software package. In some cases, the distribution may be performed using at least one of the following: a near field communication signal, a short distance signal, and a telecommunications signal.
It will be obvious to a person skilled in the art that, as technology advances, the inventive concept can be implemented in various ways. The invention and its embodiments are not limited to the example embodiments described above but may vary within the scope of the claims.
Number | Date | Country | Kind |
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22160156.0 | Mar 2022 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2023/054930 | 2/28/2023 | WO |