Patent Application
20080280064
The present invention relates to a marking composition and an information display method. More particularly, the present invention relates to a marking composition which exhibits excellent concealing properties and heat resistance and produces a high definition marking with high contrast and excellent discrimination capability when applied to the surface of an article, and to an information display method using the marking composition.
A method of displaying information by forming a marking on the surface of an article is widely used for displaying a variety of information. For example, Patent Document 1 discloses a method of forming a marking as identification information. This method includes forming a coating layer containing a silicone resin and TiO2-coated mica on a product or a tag attached to the product, and irradiating predetermined parts of the coating layer with a carbon dioxide (CO2) laser beam to blacken the irradiated parts.
Patent Document 1: U.S. Pat. No. 5,855,969
However, the invention disclosed in Patent Document 1 pertains to a marking composition containing a pigment with transparency and strong reflection that reduce marking discrimination capability and a resin with a large heating loss. The concealing properties, discrimination capability, and heat resistance of the resulting marking are not necessarily sufficient.
The present invention has been achieved in order solve the above problem and has an object of providing a marking composition which exhibits excellent concealing properties and heat resistance and produces a high definition marking with high contrast and excellent discrimination capability when applied to the surface of an article, and to an information display method using the marking composition.
According to the present invention which achieves the above object, the following marking composition and information display method are provided.
[1] A marking composition for forming a marking on the surface of an article, comprising an inorganic pigment having an average particle diameter of 0.1 to 5 μm and a titanium-containing ceramic resin.
[2] The marking composition described in above item [1], wherein the inorganic pigment is at least one inorganic pigment selected from the group consisting of titanium oxide, aluminum oxide, zirconium oxide, zinc oxide, white lead, and zinc sulfide.
[3] The marking composition described in above item [1] or [2], further comprising at least one auxiliary additive selected from the group consisting of mica, talc, kaolin, and silica.
[4] The marking composition described in above item [3], wherein the marking composition contains the inorganic pigment in an amount of 30 to 40 mass %, the titanium-containing ceramic resin in an amount of 20 to 30 mass %, and the auxiliary additive in an amount of 5 to 15 mass %.
[5] The marking composition described in any one of above items [1] to [4], the marking composition having a property capable of changing color when irradiated with a laser beam.
[6] An information display method for displaying information on an article, the method comprising applying a marking composition which comprises an inorganic pigment having an average particle diameter of 0.1 to 5 μm and a titanium-containing ceramic resin to the surface of the article to form a coated film, and irradiating a predetermined part of the coated film with a laser beam to blacken and display the predetermined part as discrimination information with respect to the remaining part.
[7] The information display method described in above item [6], wherein a marking composition, of which inorganic pigment is at least one inorganic pigment selected from the group consisting of titanium oxide, aluminum oxide, zirconium oxide, zinc oxide, white lead, and zinc sulfide, is used as a marking composition.
[8] The information display method described in above item [6] or [7], wherein the marking composition further contains at least one auxiliary additive selected from the group consisting of mica, talc, kaolin, and silica.
[9] The information display method described in any one of above items [6] to [8], wherein a laser beam which is emitted from a carbon dioxide (CO2) laser is used as a laser beam.
[10] The information display method described in any one of above items [6] to [9], wherein a carbon dioxide (CO2) laser having an output intensity of 0.005 to 0.06 W·sec/mm is used as a carbon dioxide (CO2) laser.
[11] The information display method described in above items [6] to [10], wherein the information is displayed on a ceramic honeycomb structural body as the article.
According to the present invention, a marking composition which exhibits excellent concealing properties and heat resistance and produces a high definition marking with high contrast and excellent discrimination capability when applied to the surface of an article, and an information display method using the marking composition can be provided.
This patent application contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawings will be provided by the Office upon request and payment of the necessary fee.
Preferred embodiments of the present invention will be described below.
The present invention provides a marking composition for forming a marking on the surface of an article. The marking composition comprises an inorganic pigment having an average particle diameter of 0.1 to 5 μm and a titanium-containing ceramic resin.
As the inorganic pigment used in one embodiment of the marking composition of the present invention, any inorganic pigment having an average particle diameter of 0.1 to 5 μm can be used without limitations. It is preferable that the inorganic pigment be at least one inorganic pigment selected from the group consisting of titanium oxide, aluminum oxide, zirconium oxide, zinc oxide, white lead, and zinc sulfide. Since such an inorganic pigment has properties inherent to pigment such as opacity and highlight scattering properties when applied on the surface of an article, the resulting marking composition exhibits excellent concealing properties and heat resistance and produces a high definition marking with high contrast excelling in discrimination capability.
The inorganic pigment must have an average particle diameter of 0.1 to 5 μm as mentioned above. A preferable range of the average particle diameter, however, is 0.2 to 3 μm, with a more preferable range being 0.4 to 1 μm. Particles of inorganic pigment such as the titanium oxide mentioned above with an average particle diameter of 0.1 to 5 μm are freely dispersed in a resin or a solvent and scatter an increased amount of light, thereby improving the concealing properties (concealing rate) and ensuring stable reading of marked parts by stable light scattering. When applied particularly to a white pigment, it is possible to increase the particle diameter of the white pigment itself. The composition acquires high concealing properties due to the absence of a pigment with transparency. As a result, a high contrast of the printed parts and coated film forming areas can be ensured, giving rise to easy discrimination and stable reading. In contrast, titanium-coated mica (pearl mica) used in a traditional composition is flaky and easily oriented in a coated film to reflect light in a single direction. The coating thus has low light-scattering and low-concealing properties. In addition, when reading the marked parts using a reflective-type red laser reader, the marking may not be properly read due to the highly reflecting surface.
As a preferable example of the resin used in this embodiment, a heat-resistant titanium-containing ceramic resin can be given. A polytitanocarbosilane resin exhibiting only a small amount of heat loss when heated to 800° C. or higher due to mineralization is particularly preferable. Incorporation of such a polytitanocarbosilane resin can increase the heat resistance of the marking composition to as high as 800° C.
In addition to the inorganic pigment and the titanium-containing ceramic resin, the marking composition of this embodiment preferably contains at least one auxiliary additive selected from the group consisting of mica, talc, kaolin, and silica. By employing such constitution, at the time of marking an auxiliary additive functions as a laser beam sensitizer and amplifies the color change of the marking composition. Among the above-mentioned auxiliary additives, mica can form a strong reflector like pearl mica, but has an effect of preventing occurrence of microcracks unlike pearl mica. For this reason, the microcracks can be reduced to the minimum by the addition of mica. As a result, the difference from refractive index of a resin is reduced as compared with pearl mica, which makes it easy to read markings using a reflective-type reader.
In this embodiment, the content of the inorganic pigment, the titanium-containing ceramic resin, and the auxiliary additive in the marking composition is preferably 30 to 40 mass %, 20 to 30 mass %, and 5 to 15 mass %, and more preferably 32 to 38 mass %, 22 to 28 mass %, and 7 to 13 mass %, respectively. If the content of the inorganic pigment is less than 30 mass %, the concealing properties may decrease; if more than 40 mass %, peel resistance (adhesion to the surface of articles) may decrease. If the content of the titanium-containing ceramic resin is less than 20 mass %, peel resistance may decrease; if more than 30 mass %, the concealing properties may decrease. If the content of the auxiliary additive is less than 5 mass %, peel resistance of the marking part may decrease; if more than 15 mass %, the concealing properties may decrease as well as the decrease of the peel resistance of the marking part.
It is preferable that the marking composition of this embodiment have properties of changing the color by being irradiated with a laser beam. As preferable examples of such a laser beam, beams emitted from carbon dioxide (CO2) laser, YAG laser, and YVO4 laser can be given. As examples of the combination of the inorganic pigment and titanium-containing ceramic resin which can produce a marking composition liable to change color by being irradiated with a laser beam, a combination of titanium oxide and polytitanocarbosilane resin at a mass ratio of 34:24 can be given.
An embodiment of the information display method of the present invention will be specifically described below.
The information display method for displaying information on an article of the present invention comprises forming a coated film on the surface of the article by applying a marking composition which comprises an inorganic pigment having an average particle diameter of 0.1 to 5 μm and a titanium-containing ceramic resin and irradiating a predetermined part of the coated film with a laser beam to blacken the irradiated part to display discrimination information.
In this embodiment, the inorganic pigment, the titanium-containing ceramic resin, and the auxiliary additive mentioned above may be used. Specifically, it is preferable to use a marking composition containing at least one inorganic pigment selected from the group consisting of titanium oxide, aluminum oxide, zirconium oxide, zinc oxide, white lead, and zinc sulfide, and at least one auxiliary additive selected from the group consisting of mica, talc, kaolin, and silica.
A laser beam emitted from a carbon dioxide (CO2) laser is preferably used in this embodiment. A high definition marking with a high contrast can be obtained when these requirements are satisfied.
A carbon dioxide (CO2) laser having an output intensity preferably of 0.005 to 0.06 W·sec/mm, and more preferably of 0.03 to 0.045 W·sec/mm is used in this embodiment. If the output intensity is less than 0.005 W·sec/mm, the resulting marking may have only a low contrast due to low irradiation energy; if more than 0.06 W·sec/mm, the marking may have poor definition and low contrast due to excessive irradiation energy. The output intensity can be calculated by dividing the laser output (W) by the laser speed (mm/sec).
This embodiment may be effectively applied to a ceramic honeycomb structural body to display information of product such as weight, diameter, height, inner surface area, and inner density.
The present invention is described below in more detail by way of examples. Note that the present invention is not limited to the following examples.
A marking composition with a solid content of 70 mass % and a Ford cup No. 4 viscosity of 25 seconds was prepared by mixing 34 mass % of titanium oxide (TiO2) with a particle diameter of 0.4 μm as an inorganic pigment, 24 mass % of a titanium-containing ceramic resin (“Tilanocoat” manufactured by Ube Industries, Ltd.), 12 mass % of mica (KMg3(AlSiO10)F2) as an auxiliary additive, and an organic solvent as a dispersion medium by a bead mill method using glass beads with a diameter of 2 mm.
The marking composition obtained in Example 1 was applied on the surface of a cordierite honeycomb structural body (partition wall: 2 mil, cell density: 900 cpsi, outer shape: diameter of 106 mm, length: 114 mm) using a pad printing machine (manufactured by Info Sight Corp.) and dried by hot air to obtain a coated film, which was irradiated with a laser beam using a carbon dioxide (CO2) laser equipment (“ML-G9300” manufactured by Keyence Corp., maximum output intensity: 30 W·sec/mm) to blacken predetermined parts of the coated film. Discrimination information indicating the actual average outside diameter of the honeycomb structural body by means of a barcode and numbers was thus displayed on the surface of the honeycomb structural body.
The barcode (discrimination information) was displayed by changing the output intensity of the carbon dioxide (CO2) laser equipment in several levels. The cordierite honeycomb structural body on which the barcode was displayed was placed in a furnace and allowed to keep at 800° C. for four hours, gradually cooled so as to prevent thermal shock cracking, and removed from the furnace. The discrimination information was then read using a barcode reader. The output intensity range (output range) of the carbon dioxide (CO2) laser in which the product with a reading rate of 70% or more can be produced was regarded as the effective output intensity range. The product exhibiting a broader effective output intensity range was more resistant to disturbance at the time of production (at the time of information display production) and evaluated as good.
In order to determine the barcode reading rate for evaluating anti-translucency, the product on which the discrimination information was displayed was placed in a furnace and allowed to keep at 800° C. for 30 minutes, gradually cooled so as to prevent thermal shock cracking, and removed from the furnace. For evaluation, the end portion of the product was immersed in a black ink diluted 50-fold (“Suminohana” manufactured by KAIMEI & Co., Ltd.) in a container such as a Petri dish. After drying, the discrimination information was read with the barcode reader. The higher the reading rate, the higher the anti-translucency (concealing properties). Such a product was evaluated to be a marking with excellent distinctiveness.
The measurement results are shown in Table 1.
The same experiments as in Example 1 were carried out except for using titanium oxide (TiO2) having particle diameters as shown in Table 1 as the inorganic pigment. The measurement results for the effective output intensity range (W·sec/mm) of the carbon dioxide (CO2) laser equipment and the barcode reading rate (%) to compare anti-translucency are shown in Table 1.
The same experiments as in Example 1 were carried out except for using titanium oxide (TiO2) in amounts shown in Table 1 as the inorganic pigment. The measurement results for the effective output intensity range (W·sec/mm) of the carbon dioxide (CO2) laser equipment and the barcode reading rate (%) to compare anti-translucency are shown in Table 1.
The same experiments as in Example 1 were carried out except for using a titanium-containing ceramic resin in amounts shown in Table 1 as the inorganic pigments. The measurement results for the effective output intensity range (W·sec/mm) of the carbon dioxide (CO2) laser equipment and the barcode reading rate (%) to compare anti-translucency are shown in Table 1.
The same experiments as in Example 1 were carried out except for using the auxiliary additive in amounts shown in Table 1. The measurement results for the effective output intensity range (W·sec/mm) of the carbon dioxide (CO2) laser equipment and the barcode reading rate (%) to compare anti-translucency are shown in Table 1.
The same experiments as in Example 1 were carried out except for changing the type and the amount of the auxiliary additive shown in Table 1. The measurement results for the effective output intensity range (W·sec/mm) of the carbon dioxide (CO2) laser equipment and the barcode reading rate (%) to compare anti-translucency are shown in Table 1.
The same experiments as in Example 1 were carried out except for changing the type and the amount of the auxiliary additive (total amount). The measurement results for the effective output intensity range (W·sec/mm) of the carbon dioxide (CO2) laser equipment and the barcode reading rate (%) to compare anti-translucency are shown in Table 1.
The same experiments as in Example 1 were carried out except for changing the type, the particle diameter, and the amount of the inorganic pigment and the amount of the titanium-containing ceramic resin, and the type and the amount of the auxiliary additive as shown in Table 1. The measurement results for the effective output intensity range (W·sec/mm) of the carbon dioxide (CO2) laser equipment and the barcode reading rate (%) to compare anti-translucency are shown in Table 1.
The same experiments as in Example 1 were carried out except for changing the type, the particle diameter, the amount of the inorganic pigment and the amount of titanium-containing ceramic resin, and the type and the amount of the auxiliary additive as shown in Table 1. The measurement results for the effective output intensity range (W·sec/mm) of the carbon dioxide (CO2) laser equipment and the barcode reading rate (%) to compare anti-translucency are shown in Table 1.
The same experiments as in Example 1 were carried out except for changing the type, the particle diameter, and the amount of the inorganic pigment as shown in Table 1, using a silicone resin instead of the titanium-containing ceramic resin in an amount shown in Table 1, and changing the type and the amount of the auxiliary additive as shown in Table 1. The measurement results for the effective output intensity range (W·sec/mm) of the carbon dioxide (CO2) laser equipment and the barcode reading rate (%) to compare anti-translucency are shown in Table 1.
The same experiments as in Example 1 were carried out except for changing the type (aluminum oxide (Al2O3)), the particle diameter and the amount of the inorganic pigment as shown in Table 1. The measurement results for the effective output intensity range (W·sec/mm) of the carbon dioxide (CO2) laser equipment and the barcode reading rate (%) to compare anti-translucency are shown in Table 1.
The same experiments as in Example 1 were carried out except for changing the type, the particle diameter, and the amount of the inorganic pigment as shown in Table 1 and omitting the addition of the auxiliary additive. The measurement results for the effective output intensity range (W·sec/mm) of the carbon dioxide (CO2) laser equipment and the barcode reading rate (%) to compare anti-translucency are shown in Table 1.
The marking composition and the information display method of the present invention can be effectively used in various industrial fields (e.g., ceramic product manufacturing industry, metal manufacturing industry, resin manufacturing industry, and rubber product manufacturing industry) in which information must be displayed by forming a marking on an article (particularly on the surface of the article).
| Number | Date | Country | Kind |
|---|---|---|---|
| 2005-368533 | Dec 2005 | JP | national |
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/JP2006/324497 | Dec 2006 | US |
| Child | 12138092 | US |
