MARKING DEVICE

FIELD OF THE INVENTION

The present invention relates to a marking device irradiating vertical or horizontal line laser to a surface of the subject to be irradiated by diffusing light flux only in a single direction from a light source such as semiconductor laser, particularly related to its impact absorption structure.

RELATED BACKGROUND OF THE INVENTION

In a construction site, used is an optical marking device irradiating a vertical line light or a horizontal line light which is a criterion of a vertical degree and a horizontal degree of pillars and walls. Most of the light sources of the optical marking device are semiconductor lasers and are generally called as a laser marking device. The laser marking device suspends a mechanism called gimbal mechanism or a gyro mechanism (hereinafter referred to as “gimbal mechanism”) in the condition of perpendicular so as to always hold a vertical position and supports a light source unit including the semiconductor laser with the above mentioned light source unit holder. The light source unit includes a semiconductor laser as a light source, a collimating lens converting dispersing lights radiated from the semiconductor laser into a parallel light flux, and a rod lens dispersing the parallel flux in a single direction. The parallel light flux is entered into the rod lens from a direction perpendicular to its center axis and diffused in a fan shape only in a direction perpendicular to the above mentioned center axis by refraction with the rod lens. This diffusion light is irradiated to walls, ceilings, and floors of the building to draw straight lines by light. Then a vertical line light can be irradiated by mounting the above mentioned light source unit on the above mentioned unit holder in such way that the center axis of the rode lens is horizontal. And a horizontal line light can be irradiated by mounting the above mentioned light source unit on the above mentioned unit holder in such way that the center axis of the rode lens is horizontal. This is a fundamental principle of the laser marking device.

In the laser marking device, the light source unit holder supporting the light source unit is swingablly supported by the gimbal mechanism. The laser marking device is required to accurately irradiate lights of vertical or horizontal direction line. For that reason, the gimbal mechanism is desired to have low friction resistance and the light source holder is desired to keep in a predetermined vertical direction position. Therefore, generally a bearing portion of the gimbal mechanism mainly comprises a ball bearing and an axis rotatably supported thereby. However, since the possibly lowest friction resistance one is selected for the ball bearing employed in the gimbal mechanism of the laser marking device, there is a problem of impact resistance. Therefore, even in the case that the laser marking device is erroneously fallen down during use, the bearing portion is damaged due to impact resistance to increase the friction resistance so that the light source unit holder cannot hold the predetermined position, which causes a problem of deteriorated accuracy of the irradiated line light.

Then, proposed is a laser marking device comprising a first support for swingably journaling a laser beam irradiating device with a first support shaft, a second support for swingably journaling this first support with a second support shaft perpendicular to the first support shaft, and a supporting member provided with a holding portion for holding the second support, wherein the second support is held on the above mentioned holding portion in such way that interference bodies are interposed in respective both sides along longitudinal, lateral and vertical directions of the second support (ref. to, for example, Patent Reference 1) . The above mentioned “laser beam irradiation device” is the member corresponding to “light source unit holder”. The first support shaft, the second support shaft and the second support comprise a gimbal mechanism. The above impact absorber reduces impact applied to the above mentioned holding portion to transmit to the light source unit holder which is swingably journaled by the above mentioned gimbal mechanism, thereby providing the gimbal mechanism with less damage.

The invention of the Patent Reference 1 is effective to protect the gimbal mechanism when the laser marking device is dropped. However, the configuration of the above mentioned impact absorber of the Patent Reference 1 invention is required to entirely cover the exterior surface, top and bottom surfaces, and both side surfaces of the second support, which therefore increases an area and a volume of the impact absorber and then increases the cost of the impact absorber. And a volume of the laser marking device also increases due to the presence of the impact absorber. And there are many subjects to be interfered, such as the gimbal mechanism, the light source unit holder as well as the second support, for which impact absorbing effect should be improved. This is also one of factors to increase a volume of impact absorber.

[Patent Reference 1] Japanese Patent 2004-301756 A

Then, the present inventor proposes a marking device in which an impact absorber held by a support covers periphery of both ends of a shaft having a gimbal mechanism and above mentioned shaft is supported by the support through this impact absorber. That is an invention related to Japanese Patent Application 2005-64234.

According to the invention related to the above mentioned application, impact absorption effect is provided as expected. However, assuming that it is used under the severe conditions of drop from high location e.g. more than 1 m, it is found that even the invention related to the above mentioned application can not obtain a sufficient impact absorption effect.

SUMMARY OF THE INVENTION

An object of the present invention is to provide a marking device which effectively reduces damage of the gimbal mechanism even when it is used under sever conditions and dropped from the high location, and which is durable for subsequently continuous usage.

A marking device related to the present invention comprises a support mounted inside a housing, a light source unit holder swingably suspended by this support through a gimbal mechanism, and a light source unit mounted on this light source unit holder so as to diffuse a light flux only in a single direction to radiate line light, wherein above mentioned support is coupled with above mentioned housing through damper with upper portion and lower portion formed of impact absorber, and when outside impact is applied, above mentioned damper absorbs impact energy to prevent the impact from transmitting to above mentioned support.

Above mentioned damper has a hole in an axis direction and a small diameter portion in a middle portion in an axis direction, the above mentioned hole is penetrated at one end by a mounting shaft coupled with the housing or the support and the damper is coupled with the support, and the above mentioned small diameter portion is fit in with a portion substantially integrated with the support or the housing so that an upper portion and an lower portion of the support are coupled with the housing through the dampers.

The support is in such form that the lower portion is supported by the housing through the damper and the upper portion is suspended by the housing through the damper. Therefore, the support is raised from the housing by interference of the damper. When the marking device is fell down or dropped, most of the impact force applied to the housing is absorbed by the dampers in the upper portion and the lower portion of the support so that the impact force is prevented from transmitting to the support. For this reason, the impact force transmitted from the support to the gimbal mechanism is reduce and the impact force applied to the support portion of the shaft constituting the gimbal mechanism is also reduced, so that damage affecting the gimbal mechanism is dramatically reduced. Even if relatively big impact force is applied, the device can be continuously used without readjustment and repairs.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a side cross section of a marking device according to one embodiment of the invention;

FIG. 2 is a front cross section of the marking device;

FIG. 3 is a schematic top plan view showing an arrangement relating of dumpers in the upper and lower portions in the embodiment;

FIG. 4 is a front view of the dumper;

FIG. 5(a) is a top plan view of a mounting member;

FIG. 5(b) is a cross section of the mounting member;

FIG. 6(a) is a front view of a sleeve;

FIG. 6(b) is a top plan view of the sleeve; and

FIG. 6(c) is a cross section of the sleeve.

DESCRIPTION OF THE PREFERRED EMBODIMENT

An Embodiment of the marking device related to the present invention will be described with reference to drawings hereinafter.

In FIGS. 1 to 3, a cylindrical housing 1 has a top plate 11 and a bottom plate 12, and a lower surface of the bottom plate 12 is mounted with a tripod, which is not shown, so as to be installed with the tripod in a vertically standing posture. In the housing 1 mounted is a support 2 for swingably supporting a light source unit holder 4. The present invention features a structure of mounting this support 2. The support 2 is coupled with above mentioned housing 1 through dampers 7 and 8 formed of impact absorber at upper and lower portions. The upper dampers 7 are formed in a pair and each of the dampers 7 is mounted on the lower surface of the housing 1 with a screw 17. The lower dampers 8 are formed in a pair and held by a diskform mounting member 10 horizontally fixed to inner periphery of the housing 1 in the vicinity of the bottom plate 12 of the housing 1. As shown in FIG. 3, assuming that a line connecting centers of the lower dampers is X direction line and a line connecting centers of the upper dampers is Y direction line, the above mentioned X direction line and Y direction line crosses at right angles with each other with respect to the center axis of the housing 1.

Each of the above mentioned dampers 7 and 8 has the same structure and FIG. 4 shows a structure of the damper 7 representing these dampers. In FIG. 4, the damper 7 is entirely formed of impact absorber and the damper 7 has an axial direction hole 71, a small diameter portion 74 around an outer periphery of axially center portion, and large diameter portions 72, 73 sandwiching the small diameter portion 74. The impact absorber forming the damper 7 has a characteristic in which an applied kinetic energy is absorbed by converting into thermo energy and is required to have no repulsion force or low repulsion force. There is “low repulsive rubber” as a material to meet the requirement and spongy low repulsive rubber is used in this embodiment. The above mentioned hole 71 is penetrated by a mounting shaft and one end of the mounting shaft is coupled with the above mentioned housing 1 or the above mentioned support 2, so that the housing 1 is coupled with the support 2 with the above mentioned damper 7 interposing there between. Since structures in which the housing 1 and the support 2 are coupled with the damper interposed are different between the upper portion and the lower portion, the structure of coupling the housing 1 and the support 2 will be individually described next with respect to the upper portion and the lower portion.

In FIGS. 1 and 2, an extension mounting member 9 is extended to the upper end of the support 2 by appropriate means such as a screw cramp. In the extension mounting member 9, an upper end portion and a lower end portion of a vertical plate are bent at a right angle in a form of lateral U shape. And a piece bent at the lower end of the mounting member 9 is coupled with the upper end of the support 2. The piece 91 bent at the upper end of the extension mounting member 9 is formed with two arc cuts, on each of which the small diameter portion 74 of the above-mentioned damper 7 is fit, thereby mounting the damper 7 on the extension mounting member 9 substantially integrated with the support 2. The hole 71 of each damper 7 is inserted with a sleeve 80 shown in FIG. 6. In FIG. 6, the sleeve 80 includes a cylindrical body portion fit in the center hole of the damper 7, and a flange portion 81 integrally continued with one end of the body portion. The center hole 71 of the above mentioned damper 7 is fit with the body portion of the sleeve 80, and the flange portion 81 of the sleeve 80 is adjacent to the upper end face of the damper 7. A screw 17 penetrating the top plate 11 of the housing 1 passes through the center hole of the body portion of the sleeve 80 from the upper side, and each screw 17 projected from the lower end face of each damper 7 is fit with a washer 76 and further screwed with a nut. Thus each damper 7 is mounted on the top plate 11 of the housing 1 and the upper portion of the support 2 is coupled with the lower face side of the top plate 11 through each damper 7.

FIG. 5 shows the mounting member 10 fixed to the lower portion of the housing 1. As shown in FIG. 5, the mounting member 10 is formed out of a plane plate material into a ring shape, is provided with four mounting holes 101 circumferentially equally spaced at periphery of the mounting member 10, and has two round holes 102 for mounting the damper 8. The mounting member 10 also has a relatively big round hole 103 at the center of thereof. The mounting member 10 is sandwiched at the lower portion of the housing 1 and a screw 13 penetrating the above mentioned mounting hole 101 from the lower portion of the housing 1 is tightened and fixed to the body of the housing 1. The above mentioned two round hole 102 of the mounting member 10 is fit with the small diameter portion each of the dampers 8, thereby mounting the damper 8 on the mounting member 10 substantially integrated with the support 2. The center hole of each damper 8 is inserted with the body portion of the above mentioned sleeve 80 from the upper side, and the flange portion 81 of each sleeve 80 is adjacent to the upper end face of the damper 8. The screw 15 is screwed in the center hole of each sleeve 80 from the lower side, and the upper end portion of each screw 15 projected from the upper end face of each sleeve 80 is screwed into the bottom plate 26 of the support 2. A washer 86 is interposed between the top portion of each screw 15 and the bottom face of the damper 8 present. Thus each damper 8 is coupled with the mounting member 10 substantially integrated with the housing 1, and the lower portion of the support 2 is coupled with the mounting member 10 substantially integrated with the housing 1 through each damper 8.

Thus, the upper portion of the support 2 is coupled with the top plate of the housing 1 through dampers 7 in such mode that the top plate of the housing 1 suspend the support 2, and the lower portion of the support 2 is coupled with the lower portion of the housing 1 through the damper 8 and the mounting member 10 in such mode that the support 2 is supported upward from the lower portion of the housing 1. When impact is applied in vertical direction in a standing posture as shown in FIGS. 1 and 2, the support 2 tends to cause relative movement to the housing 1 in vertical direction. At this time, the large diameter portions 72, 73 of both ends of the damper 8 in vertical direction are deformed and the large diameter portions 82, 83 of both ends of the damper 7 in vertical direction are deformed, so that each damper 7, 8 converts impact force into thermal energy to reduce the impact force transmitted to the support 2. When the impact force is laterally applied due to the external factor such as fall of the housing 1 in FIGS. 1 and 2, the support 2 tends to cause relative movement to the housing 1 in vertical direction. In this case, the small diameter portion 74 of each upper damper 7 is pushed by the bent piece 91 of the extension mounting member 9 integrated with the support 2, and the small diameter portion of each lower damper 8 is pushed by the mounting member 10 integrated with the housing 1. Since the small diameter portion of each damper 7, 8 is also formed of absorber material such as low repulsive rubber, the impact force to be transmitted to the support 2 is converted into thermal energy due to deformation of the small diameter portion of each damper 7 and 8 to reduce the impact force transmitted to the support 2.

The center hole of each damper 7, 8 is fitted with the sleeve 80 and each damper 7, 8 can deform along a circumference of the sleeve 80, thereby each damper 7, 8 is deformed smoothly and damping function is efficiently performed.

The dampers 7, 8 each may be entirely and integrally formed of an impact absorber made of the same material. Since the impact force to be reduced is different in direction between the large diameter portion and the small diameter portion, different materials may be used so that the impact force is efficiently reduced based on the direction of the impact force to be reduced. In the case of different materials between the large diameter portion and the small diameter portion, different materials are arranged along the axial direction and adhered.

Next, the configuration of the light source unit holder 4 supported by the above mentioned support 2 and the gimbal mechanism 3 swingably suspending this light source unit holder 4 will be described. In FIGS. 1 and 2, a pair of bearing holders 21, 21 are integrally formed in the upper portion of the support 2. A pair of the bearing holders 21, 21 has a cylindrical shape with bottom and open ends are opposing with each other. And the damper 22, 22 having cylindrical shape with bottom are embedded inside the bearing holders 21, 21. Each damper 22, 22 may be formed of the material having absorption function, such as the impact absorber made of low repulsive rubber as well as in the above mentioned damper 7, 8. Bearing 23, 23 such as a ball bearing is fit in the bearing holder 21, 21 through each damper 22, 22, and a shaft 25 is rotatably supported by the bearing 23, 23.

A intermediate swinging frame 40 is swingably supported around the above mentioned shaft 25. The intermediate swinging frame 40 is integrally formed with a pair of bearing holders 45, 45. Each of the bearing holders 45, 45 has a cylindrical shape with bottom and open ends are opposing to each other. The damper 44, 44 having a cylindrical shape with bottom is embedded inside each bearing holder 45, 45. The impact absorber made of low repulsive rubber may be used as a material of each damper 44, 44 similarly as for the above mentioned damper 7, 8. Bearing 43, 43 such as a ball bearing is fit in the bearing holder 45, 45 through each damper 44, 44, and a shaft 41 is rotatably supported by the bearing 43, 43. The shaft 41 is supported on the upper side of the above mentioned shaft 25 in a direction perpendicular to the shaft 25. The shaft 41 suspends the light source unit holder 4 which is swingable around the shaft 41. The above mentioned bearing 23, 43, the shaft 25, 41, and the middle swinging frame 40 constitutes the gimbal mechanism 3, through which the support 2 swingably suspends the light source unit holder 4. The above mentioned shaft 25 penetrates the light source unit holder 4 and a relief hole 46 for the shaft 25 is formed in the light source unit holder 4 so that the shaft 25 does not obstruct the light source unit holder 4 swiging around the shaft 41.

A light source unit 5 is mounted on the upper end portion of the light source unit holder 4 and a light source unit 6 is mounted in the middle portion in vertical direction and under the above mentioned shaft 25. The light source unit 5 irradiates vertical line light and includes a unit case 51 and a rod lens 52 mounted on the upper end of the unit case 51. A semiconductor laser is mounted as a light source in the unit case 51 and a collimating lens for collimating diffusion light radiated from the semiconductor into parallel light flux is mounted. In the configuration, the above mentioned parallel light flux enters in a direction perpendicular to the center axis line with respect to the rod lens 52, and the rod lens 52 diffuses and outputs the parallel light flux only in a direction perpendicular to the center axis line. When the light source unit holder 4 is in the predetermined hanging position, the rod lens 52 of the light source unit 5 is in a horizontal direction and designed to irradiate the vertical light line. The light source unit 5 is configured to be mounted pointing obliquely upwards on the light source unit holder 4 to irradiate the line light from walls to ceilings of the building for example.

The other light source unit 6 irradiates horizontal line light and includes a unit case 61 and a rod lens 62 mounted to the end of this unit case 61. The unit case 61 is provided with semiconductor laser as a light source and a collimating lens for collimating diffused light radiated from the semiconductor laser into parallel light flux. In the configuration, the above mentioned parallel light flux enters in direction parallel to the center axis line with respect to the rod lens 62 and the rod lens 62 diffuses and outputs the parallel light flux in a direction perpendicular to the center axis line. When the light source unit holder 4 is in the predetermined hanging position, the light source unit 6 is mounted pointing horizontal direction and the rod lens 62 of the light source unit 6 is oriented in vertical direction to irradiate horizontal line light.

The light source unit holder 4 is provided with a braking plate 42 in the lower end portion. The braking plate 42 is to brake swing of the light source unit holder 4 due to magnetic action, and formed in such way that a swing direction with the above mentioned shaft 25 as a center forms in an arc following a swing trait and formed to extend 7 to both sides of the light source unit holder 4. A swing direction of the above mentioned braking plate 42 with the above mentioned shaft as a center is formed in an arc following the swing trait. Material of the light source unit holder 4 is not particularly specified but at least a portion of the braking plate 42 is formed of conductive material. The upper face of the bottom plate 26 of the above mentioned support 2 is fixed with the appropriate number of magnets 50 appropriately spaced with respect to the above mentioned braking plate 42. Each magnet 50 is arranged through appropriate yoke in such way that the magnet 50 is declined to cope with the arc face of the braking plate 42 to correspond the above mentioned braking plate 42 with the arc face. The braking plate 42 is located within magnetic field formed by respective magnets 50. When the light source unit holder 4 is swung by the gimbal mechanism 3, the braking plate 42 crosses the line of magnetic force of the magnetic field to generate eddy current to the braking plate 42. With this eddy current, driving force (torque) is generated in a direction opposite to the swing direction of the light source unit holder 4. Therefore, this driving force functions as a force to stop the swing of the light source unit holder 4, and quickly stop the light source unit holder 4.

Thus the configuration of the embodiment shown in the drawings was described. Next, action and effect of the above mentioned embodiment will be described. It is assumed that the marking device is applied with exterior impact for some factors such as dropping or falling down. As mentioned above, with regard to the vertical impact force, the large diameter portions in the both ends in vertical direction of dampers 7, 8 in the upper portion and the lower portion are deformed, thereby the dampers 7, 8 converts impact force into thermal energy to reduce impact force transmitted from the housing 1 to the support 2. With respect to horizontal impact force, small diameter portion of the dampers 7, 8 in the upper and the lower portion is pushed by a bent piece 91 of the extension mount member 9 and the deformation of each small diameter portion converts the impact force to reduce the impact force to be transmitted from the housing 1 to the support 2. Since the support 2 is mounted in such way that the upper portion and the lower portion of the support 2 are raised from the housing 1 due to interference of the dampers 7 and 8, the outside impact force is absorbed by respective dampers 7, 8, thereby the impact force transmitted from the housing to the support 2 can be dramatically reduced. The impact force applied to the gimbal mechanism 3 supporting the support 2 can be also reduced, damage to the gimbal mechanism caused by the outside impact force can be reduced, and accuracy distortion caused by the impact force applied to the marking device can be dramatically reduced. Therefore, it is durable even for rough handling, can be continuously used without readjustment or repair even if relatively big impact force is applied, and chances of readjustment or repair can be reduced.

An object of the present invention can be achieved by coupling the upper portion and the lower portion of the support 2 with the housing 1 through dampers 7 and 8 made of impact absorber. In addition to this, the shafts 25 and 41 constituting the gimbal mechanism 3 are supported through the dampers 22 and 44 as in the embodiment in the drawing so that damage applied to the shafts 25 and 41 of the gimbal mechanism 3 caused by outside impact force can be further efficiently reduced. And distortion of the accuracy due to the impact force can be efficiently reduced and chances of readjustment and maintenance can be reduced.

The damage applied to the shafts 25 and 41 of the gimbal mechanism 3 includes deformation of the bearing supporting the shafts 25 and 41 as well as bent and deformation of the shafts 25 and 41. When the shafts 25 and 41 of the gimbal mechanism 3 subject to damage, the gimbal mechanism 3 does not operate smoothly and the light source unit holder 4 can not hold the predetermined hanging position, thereby causing uneven static position of the light source unit holder 4. As a result, line lights irradiated from the light source units 5 and 6 is not in vertical direction or horizontal direction.

With this respect, with the present invention, since damage of the shaft of the gimbal mechanism due to the impact force can be reduced further efficiently, distortion of degree of the vertical line light and the horizontal line light can be prevented even if relatively big impact force is applied.

Although two dampers are provided respectively with regard to dampers 7 and 8 in the upper portion and the lower portion in the embodiment in the drawing, the number of dampers in the upper and lower portions is arbitrary. For example, in the upper portion and the lower portion, a plurality of dampers may be arranged in one portion and a single damper may be arranged in the other portion. Further, three dampers may be arranged at least one portion and the dampers may be supported by support at three points.

As shown in the embodiment of the drawing, the upper portion and the lower portion each has a pair of dampers, and dampers are arranged in such way that a line connecting centers of two dampers in the upper portion and a line connecting centers of two dampers in the lower portion are perpendicular with each other. Then the support is prevented from declining in one side and the support can be stably supported.

MARKING DEVICE

Information

Publication Number

Date Filed

Date Published

Inventors

Original Assignees

CPC

US Classifications

International Classifications

Abstract

Description

Claims

Priority Claims (1)