Patent Application
20100242762
The invention relates to a machine for marking or labeling circularly symmetrical workpieces and a method of using such a machine for marking or labeling a workpiece that is at least partially frustoconical.
In the field of hot-marking circularly symmetrical workpieces, it is known that a punch or a printing plate can be moved towards the outside surface of a workpiece to be marked, with a marking ribbon being interposed, thereby making it possible to form a pattern on the outside surface of the workpiece. A pneumatic actuator or an electric motor is used for moving the punch towards the workpiece or for moving the workpiece towards the punch. While it is being marked, the workpiece must be held in a cradle that is moved in translation, under the punch, while the workpiece is being moved in rotation around its axis of revolution, thereby making it possible to mark the workpiece over its periphery. That operates correctly for cylindrical workpieces of circular section, it being recalled that particular provisions can be taken for specially shaped workpieces, i.e. cylindrical workpieces of non-circular section, as explained in Document FR-A-2 897 555.
When the workpiece to be marked is at least partially frustoconical, the movement of the cradle must be modified in order to make it possible for the outside surface of the workpiece to bear against the marking ribbon without slipping. For that purpose, it is known that the cradle can be installed on a carriage mounted at the end of a connecting rod hinged about an axis parallel to the direction of relative movement of the punch and of the carriage. In order to cause the carriage to move, it is necessary for its mechanical drive devices to be adjusted accurately, it being necessary to re-adjust said drive devices accurately each time the geometrical shape of the workpiece to be marked changes. In view of the inertia of the workpieces moved in rotation, the frame and the drive rollers of the carriage are subjected to considerable amounts of stress that significantly reduce their lifetimes. In addition, since the path of the support is a circularly arcuate path that it is constrained to follow by the moving mechanical members, the loading and unloading stations for loading the workpieces to be marked into the cradle and for unloading them therefrom must be inclined so that the longitudinal axes of the workpieces in said loading and unloading stations are aligned with radii passing through the centre of rotation of the connecting rod. As a result, the manipulator arm used for loading the workpieces into the cradle is relatively complex and must be adapted to accommodate each usage configuration.
It is possible to consider using a multi-axis polymorphic robot for moving a frustoconical workpiece relative to a marking punch. However, the paths of a multi-axis robot are not as accurate as those obtained by means of a carriage moved in translation or in rotation. In addition, in such a robot, the workpieces are generally held cantilevered out, so that they might be deformed under the radial load exerted by the marking punch. Finally, a multi-axis robot is a costly piece of equipment, in particular when its price is compared with the maximum load that it can move.
Analogous problems arise with other marking machines, in particular screen-printing marking machines, and with labeling machines, whenever the workpieces are partially or totally frustoconical.
An object of the invention is, more particularly, to remedy those drawbacks by proposing a novel machine that makes it possible to mark circularly symmetrical workpieces reliably and effectively, regardless of whether said workpieces are cylindrical or frustoconical.
To this end, the invention provides a machine for marking or labeling circularly symmetrical workpieces, said machine comprising:
Said machine is characterized in that it further comprises: means for driving the carriage in translation in a third direction that is perpendicular to the first and second directions; and means for driving the cradle relative to the carriage in rotation around a first axis that is parallel to the first direction.
By means of the invention, the means for driving the carriage in translation in the third direction and the means for driving the cradle in rotation relative to the carriage make it possible to cause the cradle to follow a path that can have a circularly arcuate portion that is compatible with marking or with applying a label to a frustoconical portion of the workpiece, while also preserving the advantage of simplicity and of reliability procured by driving the carriage by movements in translation only.
In advantageous but non-essential aspects of the invention, such a machine may incorporate one or more of the following characteristics, taken in any technically feasible combination:
In a first embodiment of the invention, the machine is a hot-marking machine, the marking member is a hot punch, means are provided for bringing a marking ribbon between the punch and a workpiece to be marked, and the first direction is perpendicular to a portion of the ribbon disposed between the punch and the workpiece to be marked.
In a second embodiment of the invention, the machine is a screen-printing machine and the marking member is an inked screen.
In a third embodiment of the invention, the machine is a machine for applying labels from a web, and the member is an “applicator” that is suitable for applying a label against each workpiece to be labeled.
The invention also provides a method of marking or of labeling a circularly symmetrical workpiece that is at least partially frustoconical, said method being implemented by means of a machine as mentioned above, and comprising steps consisting in:
a) loading the workpiece into the cradle in a loading station;
b) moving the cradle equipped with the workpiece along a path going from the loading station to an unloading station and including at least one circularly arcuate portion centered on a second axis that is parallel to the first direction, by moving the carriage in translation in the second and third directions and by causing the cradle to move in rotation relative to the carriage about the first axis that is parallel to the first direction;
c) causing the marking or labeling member and the workpiece to move relative to each other in the first direction in such a manner as to press a marking or labeling element against the workpiece for at least some fraction of the movement of the cradle along the path of step b); and
d) unloading the workpiece from the cradle in the unloading station.
Such a method makes it possible to mark or to label a frustoconical workpiece in a manner that is particularly reliable.
In an advantageous aspect, the path followed by the cradle in step b) includes at least one rectilinear portion parallel to the second direction, and situated before or after the circularly arcuate portion while, when it is in the loading and/or unloading stations, the cradle takes or holds the workpiece in a position in which the projection of its axis of revolution on a plane containing the second and third directions is parallel to the third direction. This makes it possible to use tools for loading, and, where applicable, unloading the workpiece relative to the cradle that are the same for a cylindrical workpiece and for a frustoconical workpiece, regardless of the geometrical shape of the workpiece.
In another advantageous aspect of the invention, the cradle is oriented, relative to the carriage and about an axis that is perpendicular to the first direction, in a manner such that the outside generator line of the portion of the workpiece that is being marked or labeled is parallel to an active surface of the marking or labeling member.
The invention can be better understood and other advantages of the invention appear more clearly from the following description of an embodiment of a machine that complies with the principle of the invention, and of an implementation of a method of using said machine, the description being given merely by way of example and with reference to the accompanying drawings, in which:
The machine 2 shown in the figures serves for hot-marking circularly symmetrical workpieces 4 that, in the example, are small bottles of cosmetic that have a frustoconical shape over a substantial portion of their length. The machine 2 is adapted to hot-marking cylindrical workpieces that are totally frustoconical or partially frustoconical.
The machine 2 includes a punch 6 that is heated by means (not shown and known per se), such as electrical resistor elements, and that is mounted to be moved by a pneumatic actuator 8, in a vertical direction D6. Other linear actuators may be used in place of the actuator 8.
The machine 2 also includes a cradle 12 designed to support one of the workpieces 4 while it is being marked.
In
A reel (not shown) is provided with a quantity of marking ribbon 20 that travels from the reel to another reel (not shown) for collecting the ribbon after it has been used. Deflector rollers 22 make it possible to define the path for the ribbon 20 between the punch 6 and a workpiece 4 supported by the cradle 12. The portion 20a of the ribbon 20 that is situated between the rollers 22 and that extends as flat, travels in a direction D20 that is perpendicular to the direction D6.
The cradle 12 is made up of two plates 30 and 32 between which a brushless motor 34 is disposed, which motor has an outlet shaft 36 that is connected via a belt 38 and via an output 40 that, via a bearing 42, drives a mandrel 44 for holding a workpiece 4. The mandrel rotates about an axis X44 that is parallel to the axes of rotation of the shaft 36 and of the pulley. In addition, a plate 46 is mounted to move relative to the plates 30, 32 in a direction that is parallel to the axes of rotation of the motor 34 and of the pulley 40 and to the axis X44. A pneumatic actuator 48 makes it possible to control the position of the plate 46 relative to the plates 30 and 32. The plate 46 supports an angle bracket 50 on which a support 51 is mounted, which support carries a sleeve 52 designed to co-operate with that end of a bottle 4 that is not in engagement with the mandrel 44. The workpieces 46 to 52 moving parallel to the axis X44 makes it possible to exert a pinching force between the mandrel 44 and the sleeve 52, thereby making it possible to hold a workpiece 4 via its two ends under the punch 6, when said workpiece is to be marked by transfer from the ribbon 20.
The cradle 12, which comprises the parts 30 to 52, is used to move each workpiece or bottle 4 from the loading station 14 to the unloading station 16, while also driving it in rotation around the axis X44 that then coincides with the axis of revolution X4 of the workpiece 4 supported by the cradle 12. In practice, the axes X4 and X44 are substantially horizontal, while being inclined relative to a horizontal plane at an angle equal to the half-angle at the vertex of the frustoconical portion of the workpiece 4.
The cradle 12 also has includes a deck 53 that extends between the plates 30 and 32. This deck is secured to a pin 54 that is that is cylindrical and of circular section and that extends along an axis X54 that is parallel to the direction D6. That end of the pin 54 that is opposite from the deck is provided with a gear wheel 56 making it possible to drive the pin 54 in rotation and to drive the cradle 12 as a whole in rotation around the axis X54, as indicated by the curved double-headed arrow R1 in
The cradle 12 is mounted on a carriage 60, while the pin 54 is inserted into a corresponding recess 62 provided in the carriage 60, and in which a bevel gear wheel (not shown) projects that is mounted on the outlet shaft of a brushless motor 64 that is secured to the carriage 60. Thus, the motor 64 makes it possible to drive the cradle 12 in rotation around the axis X54 and relative to the carriage 60.
In a variant (not shown) of the invention, the gear wheel 56 may be omitted from the pin 54, and said pin may be inserted in a hollow shaft forming the outlet of a worm screw and wheel reducing gear mounted on the outlet of the motor 64.
The axis X54 intersects the axis of revolution X4 of each workpiece 4 held by the cradle 12.
The carriage 60 is itself mounted on a plate 66 that is secured to a nut 68 mounted on a threaded rod 70 driven in rotation by a brushless motor 72.
The motor 72 thus makes it possible, by means of the screw-and-nut connecting rod constituted by the elements 68 and 70, to drive the carriage 60 and the cradle 12 supported by said carriage in translation in a direction D60 perpendicular to the axis X54 and to the direction D6, as indicated by the double-headed arrow F2.
The motor 72 is mounted on a base 74 belonging to a box 76 in which the threaded rod 70 and the nut 72 are received. The box 76 is supported by an angle plate 78 bolted to a bed 80 on which a brushless motor 82 is installed, which motor has its outlet shaft aligned on an axis X82 parallel to the direction D60.
A cog belt 84 is wrapped over about 180° around an outlet gear wheel 86 of the shaft of the motor 82. The ends of the belt 84 are fastened via securing devices 88 and 90 to a base 92 that forms a stationary support structure for the elements 12 to 86.
Rails 94 and 96 make it possible to guide the bed 80 in translation relative to the base 92.
The motor 82 is mounted on a support 98 that is fastened to the bed 80 and that supports two wheels 100 and 102 that are mounted idle, and that serve to deflect the belt 84 towards the devices 88 and 90, from the gear wheel 86.
Thus, by actuating the motor 82, it is possible to cause the gear wheel 86 to rotate and to cause the support 98 and the bed 80 to move in translation relative to the base 92 in a direction D80 perpendicular to the directions D6 and D60, as indicated by the double-headed arrow F3.
The construction used to transmit the movement between the motor 82 and the bed 80, by means of the belt 84, is adapted to the fact that the movement in translation of the bed 80 in the direction D80 has an amplitude and accelerations that are relatively small. The screw-and-nut drive used to move the carriage 60 in the direction D60 is adapted to movements in translation of relatively large amplitude that must be controlled very accurately.
The four brushless motors 34, 64, 72, and 82 are connected to an electronic unit 120 that is shown very diagrammatically, in
The parameters defining the path followed by the bottle 4 supported by the cradle 12 can be adapted easily by programming the stages during which the brushless motors 64, 72, and 82 are actuated, without using devices having cams, wheels, or levers that are complex and that must be changed for each new path that is desired. In other words, the use of the three brushless motors 64, 72, and 82 imparts high flexibility in the use of the machine 2 of the invention.
By appropriately programming the unit 120, it is possible to cause a bottle mounted in the cradle 12 to follow a path T going from the loading station 14 to the unloading station 16, and having the geometrical shape shown by the thick line in
This path includes a rectilinear portion T1 that extends parallel to the direction D60 and that is obtained by actuating the motor 72 only.
The path T also includes a circularly arcuate portion T2 centered on an axis XT parallel to the direction D6, i.e. perpendicular to the directions D60 and D80. The axis XT does not coincide with the axis X54. This circularly arcuate portion T2 makes it possible to cause the outside frustoconical surface 4a of a bottle 4 to roll against that face of the ribbon 20 that is opposite from the punch 6, thereby making it possible for a marking pattern to be transferred without slipping onto the surface 4a. As can be seen more particularly in
The path T also includes a rectilinear portion T3 that extends parallel to the direction D60 and that makes it possible to bring the marked bottle to the unloading station 16. Said portion T3 is obtained by actuating the motor 72 only.
As appears more particularly from
It should be noted that the vertex angle α of the circularly arcuate path portion T2 is relatively small, it being less than 40° and preferably about 20°, so that the elements that are moved in rotation are moved over a stroke of angular amplitude that is relatively small, thereby limiting the mechanical stresses of the drive and support elements compared with when a circularly arcuate path extends between the stations 14 and 16.
The invention is shown in
The structure of the drive means 12 and 30 to 102 for driving the bottles 4 relative to the punch 6 also makes it possible to load a workpiece 4 between the mandrel 44 and the sleeve 52 without said sleeve slipping relative to the support 15 of the loading station 14. It is possible to bring the mandrel 44 into alignment with the axis X4 of a bottle 4 supported by the support 15 and then to move the bed 80 in a direction such that it brings the mandrel 44 closer to the bottle 4, while also actuating the actuator 48 to move the sleeve 52 towards the workpiece 4, so that the workpiece 4 is “pinched” between the mandrel 44 and the sleeve 52, without slipping parallel to its axis of revolution relative to the support 15. Any risk of the outside surface 4a of a bottle being scratched is thus avoided.
The possibility for movement that results from using the motor 82 also makes it possible to mark the same zone of an article with two colors, as shown diagrammatically in
By actuating the motor 82 appropriately, it is possible to move the bottle 4 parallel to the direction D80 while also moving it parallel to the direction D60 by means of the motor 72, so as to reach the position shown on the right of
It should be noted that, in this situation, movement in the direction D60 is not essential. The bottle 4 may be brought successively into register with the ribbons 20A and 20B by being moved in the direction D80 only.
The machine 2 may be used for marking cylindrical workpieces independently of two-color marking. In these circumstances, the motors 64 and 82 are not actuated, except for the motor 82 being moved, where necessary, for decoration position corrections or when loading a workpiece into the cradle 12.
The machine of the invention is thus advantageous both for marking circularly symmetrical workpieces of frustoconical shape, and for marking circularly symmetrical workpieces of cylindrical shape, it being understood that the possibility of marking by means of two ribbons that is mentioned above with reference to a cylindrical workpiece may also be implemented for a workpiece that is partially or totally frustoconical.
For a frustoconical workpiece, the generator line 4b of the outside surface 4a of a bottle 4 is not parallel to its axis of revolution X4. If said axis of revolution is horizontal, i.e. perpendicular to the direction D6 of relative movement between the punch 6 and the bottle 4, the generator line 4b in question is inclined relative to the marking surface 6b of the punch 6 that is perpendicular to the direction D6. In order to correct this, the cradle 12 is mounted relative to the deck 53 in such a manner as to have the possibility of pivoting about an axis X12 perpendicular to the direction D6. For this purpose, each of the plates 30 and 32 is provided with a circularly arcuate slot 31 or 33 centered on the axis X12 and in which a bolt 35 is engaged. A respective adjustment screw 37 bears against a pin 39 secured to or integral with the deck 53 and is engaged in each of the slots 31 and 33, thereby making it possible to adjust the angular positions of the plates 30 and 32 about the axis X12 accurately. Once the desired position is reached, the bolt 35 just has to be tightened in order to hold the cradle 12 stationary about the axis X12. This makes it possible to dispose the generator line 4b parallel to the marking surface 6b of the punch 6, i.e., in practice, horizontally in the example shown in the figures, for a series of workpieces 4 to be marked. The possibility for the cradle 12 to pivot about the axis X12 is indicated by arrow R12 in
The axes X12 and X44 intersect each other. In practice, the axes X12, X44, and X54 intersect one another in the centre of each bottle 4 supported by the cradle 12, which center is defined as being a point on the axis X4 that is equidistant from the ends of the bottle.
In an aspect of the invention that is advantageous but that is not shown, it is possible for the movement of the cradle 12 about the axis X12 to be motor-driven, so that the position of the generator line 4b of a frustoconical workpiece can be adjusted during marking. This is particularly advantageous for a workpiece whose cone angle varies, in particular for a workpiece having two frustoconical surfaces with cone angles of opposite signs. In which case, first marking can take place with a first adjustment of the orientation of the cradle 12 about the axis X12, and then second marking can take place on another portion of the outside surface of the workpiece to be marked, by means of a second adjustment of the position of the cradle 12 about the axis X12.
The invention is shown in the situation when the direction D6 is vertical. However, the invention is applicable to other configurations, in particular when the direction in which the punch and the workpiece to be marked move towards each other is horizontal.
The invention is shown in the situation in which the movement of the punch relative to the workpiece to be marked is a movement in translation effected by the actuator 8. However, the invention is applicable to the situation in which the punch follows a circularly arcuate path. In such a situation, the end portion of the path in which the punch and the workpiece to be marked move towards each other can be approximated as being parallel to a straight line normal to a marking face of the punch. In a variant (not shown) of the invention, the punch may be stationary and the workpiece to be marked is moved towards the punch in the direction D6.
The invention is described above and shown in the accompanying drawings for an embodiment in which it is applied to a marking machine, which is entirely advantageous.
The invention may also be implemented for a screen-printing machine, in which case a workpiece to be marked is to be moved facing an inked screen that forms a marking member, whose function is comparable to the above-mentioned punch 6.
The invention is also applicable, in another embodiment, to a labeling machine, and more precisely to a machine for applying labels, in which machine a web on which labels are disposed travels to the vicinity of workpieces to be labeled, while a presser member or applicator periodically presses the web against the outside surfaces of the workpieces to be labeled, in order to apply labels to said surfaces. Regardless of whether they are cylindrical or conical, the workplaces to be labeled must be moved relative to the label applicator and the invention can be implemented for this purpose.
| Number | Date | Country | Kind |
|---|---|---|---|
| 09 51898 | Mar 2009 | FR | national |
