Information
-
Patent Grant
-
6398435
-
Patent Number
6,398,435
-
Date Filed
Tuesday, June 20, 200024 years ago
-
Date Issued
Tuesday, June 4, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 101 18
- 101 32
- 101 9318
- 101 9319
- 101 9317
- 101 9
- 101 10
- 101 27
- 400 1442
- 400 211
- 400 521
- 400 212
- 400 109
- 400 1091
- 400 129
- 400 134
- 400 132
- 400 1341
- 400 1342
- 400 1343
-
International Classifications
- B41J124
- B41J130
- B41J332
- B41J3520
- B41F1908
-
Abstract
A marking press device having a pair of type arms that face each other to interpose a workpiece to be marked therebetween, a type fixed on each of said type arms for making a mark thereof, a circular type assembling member around which a plurality of said type arms are attached radially, a device for rotatably supporting said type assembling member around a rotary shaft and for pressing a selected type from said type assembling member onto said workpiece, a driver for rotating said type assembling member, a ribbon guiding mechanism that guides an inked ribbon for coloring marked characters, a ribbon supplying spool for supplying said inked ribbon, a ribbon winding spool for winding said inked ribbon, a ribbon frame to which said ribbon guiding mechanism, said ribbon supplying spool and said ribbon winding spool are mounted, and ribbon frame turning device for rotatably supporting said ribbon frame and turning said ribbon frame to a horizontal position above said type arms when said inked ribbon is replaced.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a marking press device.
Marking and pressing of characters, symbols, numbers or figures includes a technique of so-called indenting and another technique of so-called embossing. Indenting produces indented marks that correspond to raised types by placing and pressing a workpiece between a pressing member having a raised type at a front end and a flat pressing member positioned opposite the pressing member. Embossing produces embossed marks that correspond to raised types by placing and pressing a workpiece between a pressing member having a raised type at a front end thereof and an oppositely placed recessed marking member.
A general embossing involves a topping, i.e., a coloring of the front surface of the characters. Also, a general indenting involves a coloring of grooved bottoms of the indented characters with ink.
An inked ribbon may be used for coloring such indented characters. In such a marking press device, a workpiece and a inked ribbon are together placed and pressed between a pressing member having a raised type and a flat pressing member to mark an indented character and at the same time to color the character groove. The inked ribbon is wound around a supply reel (hereinafter, denoted to as a spool) in advance. The inked ribbon is guided to the place between the workpiece such as a card and the pressing member and the used portion of the ribbon is constantly guided to a winding spool.
However, in the marking press device in which the inked ribbon is supplied and wound up in the above manner, both spools for supplying and winding may be located deep inside or at a narrow space in the device. Thus, it has been difficult to replace the spools. Also, when the spools are replaced, the inked ribbon needs to run through a roller, guide, etc. In this case, the ribbon may be set in a wrong route or inside out, causing problems in issuing cards.
Also, in the marking press device in which pressing (embossing or indenting) and coloring are performed simultaneously, an inked ribbon is always interposed between a workpiece, such as a card, and a type. Therefore, it is impossible to perform only pressing without coloring, or even if possible, it mostly requires considerably troublesome work of, for example, detaching (dismounting) the inked ribbon. For this reason, it has been difficult to employ such a marking press device configured as above for general uses.
Furthermore, when forming characters, symbols, etc. on a workpiece such as a plastic card, a process called embossing is performed to emboss characters, etc. as in a raised form on a front surface of the workpiece. The marking press device that performs embossing has type assemblies in the same number as that of characters, symbols, etc. to be marked.
In some cases, Braille code characters formed by combining raised dots in predetermined patterns are produced on a workpiece by such a marking press device. The type composed of combined dots is pressed onto a workpiece to raise dots in a predetermined pattern. However, the marking press device that produces Braille code characters in the above manner is required to equip the same number of types as the number of Braille dot patterns, in the same manner as a marking press device for characters. For this reason, even if it is a relatively simplified marking press device, a considerable number of types need to be prepared, increasing the number of components. As a consequence, the weight of the marking press device itself has been very heavy.
Specifically, Braille characters are represented by raised dots combined in predetermined patterns. Within the six-dot cell, the dot positions are
1
-
2
-
3
downward on the left and
4
-
5
-
6
downward on the right. The combinations are made (2*6)=64 patterns; one pattern with no dots is taken from the patterns, making 63 final combinations. Thus, the marking press device that produces Braille code characters is required to equip a considerable number of types.
A high speed marking press device, in which various kinds of types such as hiragana, katakana, Braille code characters, etc. are arranged around a plurality of rotary wheels to enable pressings of various kinds of characters, symbols, etc., has been developed. In such a large device, the number of necessary types is considerably large.
OBJECTS AND SUMMARY OF THE INVENTION
It therefore is an object of the present invention to provide a marking press device that provides for convenient and simplified changing of ribbon supplying spool and ribbon winding spool.
Another object of the invention is to provide a marking press device that can perform both pressings with and without coloring and also allows switching these two kinds of pressing techniques easily.
A further object of the present invention is to provide a marking press device in which the number of types necessary for producing Braille code characters is reduced in order to make a simple configuration.
To achieve the above objects, the marking press device of the present invention includes a ribbon frame that can be turned at least to its horizontal position. The ribbon winding spool and the ribbon supplying spool are attached on the ribbon frame and can be replaced simply and easily. Rollers and guides are moved from narrow spaces so that a new ribbon can be set simply and easily.
In accordance with the present invention, the ribbon frame is turned to withdraw the ribbon, making it possible to press types without coloring. The ribbon is withdrawn away from the front surface of the workpiece, and thus the movement of the workpiece is hindered.
Also in accordance with the present invention, the ribbon frame is turned by hand for the ribbon replacement. Therefore, the power to turn the ribbon frame is not required, making the construction simple.
Further, according to the marking press device of the present invention, for indenting, the ribbon frame is turned to the position at which the ribbon is interposed between the type and the workpiece. Therefore, it is possible to perform the embossing process without coloring and the indenting process with coloring. In addition, the process can easily be selected and simply switched only by turning the ribbon frame.
Still further, according to the marking press device of the present invention, the flange attaching lever is turned to eliminate ribbon slack. Thus, the present invention provides a simple configuration with necessary controls.
As understood from the above description, the ribbon frame is capable of turning between the stand-by position and the position for coloring; therefore, the coloring can be performed on the indented character or embossed character at the same time as making a mark if necessary.
Moreover, the ribbon frame is turned by a driving means such as a solenoid. Therefore, the ribbon frame is easily switched between the positions, thus providing convenience in operation. Since the inked ribbon can be withdrawn to the position, where it does not make contact with the workpiece, when the coloring is unnecessary, the workpiece such as a card cannot be hindered from being transported.
Moreover, in the marking press device of the present invention, when the ribbon frame is turned, the ribbon guiding route can be interposed between the back surface of the workpiece and the type. Therefore, while a mark is pressed onto the workpiece back surface, the back indent with coloring the groove of the mark can be performed.
Still further, according to the marking press device of the present invention, the workpiece can be positioned inside the ribbon guiding route for the back indent. In this case, the inked ribbon never hinders the movement of the workpiece, and therefore, the workpiece can move in a wide range and marking and coloring are given to a large area of the surface of the workpiece.
Additionally, according to the marking press device of the present invention, the ribbon frame is turned by the solenoid. Thus, the configuration can be made simple, and at the same time, the position of the ribbon frame when turned can easily be determined.
For indenting, the ribbon arm is moved following the movement of the ribbon frame to lower the ribbon guiding route. Therefore, the ribbon can be located at a predetermined position between the workpiece and the type for indenting, and withdrawn to a position away from the workpiece for stand-by. Also, since the ribbon arms are swung by using the driving mechanism of cam, the configuration can be simple with reduced number of components and with high reliability. Further, the swing of the ribbon arms are controlled to appropriately change the height of the ribbon guiding route, making it possible to properly select the front indent or the back indent.
Also, in accordance with the present invention, the ribbon arm fulcrums are located at the positions with which the length of the ribbon route varies only slightly as the ribbon arms oscillate up and down. Therefore, when the ribbon arms oscillates up and down, little slack will be generated in the ribbon; even the minimum slack is eliminated by the spring of the ribbon supplying spool. Also, because of the ribbon tension, less torque is exerted on the ribbon arms. Thus, the energy required for moving the ribbon arms can be greatly reduced.
Further, in accordance with the present invention, a stopper is provided for controlling the position of the ribbon frame. Therefore, the turning range of the ribbon frame from the stand-by position to the indent position is controlled and the ribbon frame stops at a predetermined position. For this reason, an accurate position of the ribbon can be determined, and therefore, poor coloring which is normally caused by ribbon displacement is unlikely to occur.
When the ribbon frame is turned by hand, the control member of the stopper is not actuated. Thus, the ribbon frame can be turned over a wide range.
As understood from the above description, the marking press device of the present invention has paid attention to the possibility of forming Braille dot patterns by combining six dots that are positioned in a predetermined pattern, and all kinds of Braille code characters can be produced with the six kinds of cells, each of which respectively has a dot in an assigned position thereon. Therefore, the marking press device for producing Braille code characters can be simply configured.
Furthermore, six recesses are formed on a recessed-dot cell, which makes a pair with a the raised-dot cell, to correspond to the six dots for embossing Braille dot patterns so that the already formed raised dot is protected when pressing and embossing are performed for forming successive dots for a character. In addition, the recesses serve as a guide for dots. Therefore, the workpiece can be precisely positioned, a Braille dot pattern can be perfectly formed as if it were formed by one time strike.
Braiile character type sets are provided in the type assembling member that is normally used for embossing normal characters. Therefore, Braille dot patterns as well as normal characters, symbols, etc. can be produced.
Further, all kinds of Braille dot patterns can be formed on a plastic card as a workpiece.
Finally, in accordance with the present invention, raised-dot cells used for embossing frequently used Braille dot patterns and a recessed-dot cell having six recesses are made in a plurality of pairs and retained in the device in addition to the six primary pairs. Therefore, a one-time operation can save multiple-time operations which a raised-dot cell having only a single raised dot needs to perform to produce a complete Braille dot pattern for a character.
BRIEF DESCRIPTION OF THE DRAWINGS
The following detailed description, given by way of example and not intended to limit the present invention solely thereto, will best be appreciated in conjunction with the accompanying drawings, wherein like reference numerals denote like elements and parts, in which:
FIG. 1
is a side view of a marking press device of an embodiment of the present invention, showing a ribbon frame at a stand-by position;
FIG. 2
is a side view of the marking press device with the ribbon frame in a perpendicular position;
FIG. 3
is a side view of the marking press device with the ribbon frame in a horizontal position;
FIG. 4
is a plan view of a basic structure of the marking press device;
FIG. 5
is a side view of the basic structure of the marking press device;
FIG. 6
is a plan view of the marking press device of
FIG. 2
;
FIG. 7
is a front view of the ribbon frame having a ribbon guiding mechanism;
FIG. 8
is a vertical cross-sectional view of a structure of a ribbon supplying spool, seen from the side;
FIG. 9
is a vertical cross-sectional view when a ribbon winding spool is driven;
FIG. 10
is a partial view of a type periphery of the marking press device showing an embodiment of the present invention and pressing faces of a Braille character type set;
FIG. 11
illustrates six kinds of Braille character type sets, each of which has a different type pattern;
FIG. 12
is a Braille dot pattern having the meaning of “Te” (phonetic spelling of a katakana);
FIG. 13
is a flowchart of a Braille code character formation;
FIG. 14
shows an example of a Braille character type set having a different pattern of raised dots; and
FIG. 15
shows another example of a Braille character type set having a different pattern of raised dots.
DETAILED DESCRIPTION OF CERTAIN PREFERRED EMBODIMENTS
FIGS. 1-9
show an embodiment of a marking press device of the present invention. A marking press device
1
presses characters and the like onto a workpiece
2
such as a credit card (simply, “card” herein). As shown in
FIG. 1
, the marking press device comprises a pair of type arms
3
,
3
that face each other to interpose a workpiece
2
therebetween, a type
4
that is fixed on each type arm
3
and makes a mark thereof, a circular type assembling member
5
to which a plurality of type arms
3
are attached radially, a pressing means
7
that supports the type assembling member
5
rotatable around a rotary shaft
6
and presses a selected type
4
from the type assembling member
5
onto the workpiece
2
, and a driving means
8
that rotates the type assembling member
5
. Note that the characters and the like here indicate hiragana, katakana, Chinese characters, alphabets, symbols, or drawings.
The marking press device
1
also comprises a ribbon guiding mechanism
9
, a ribbon frame
10
to which the ribbon guiding mechanism
9
is mounted, and a ribbon frame driving mechanism
12
. The ribbon guiding mechanism
9
guides an inked ribbon
11
for coloring characters marked on the workpiece
2
. The ribbon frame turning mechanism
12
rotatably supports the ribbon frame
10
, and turns the ribbon frame
10
to a position, at which the inked ribbon
11
is withdrawn from a typing position of the workpiece
2
when the inked ribbon
11
is at stand-by, and to a position at which the inked ribbon
11
is interposed between the type
4
and the workpiece
2
. Note that, although a plastic card is used as the workpiece
2
to be marked in the embodiment described below, it is only one of the examples of the workpiece
2
.
First, a basic structure of the marking press device
1
is described using
FIGS. 4 and 5
. The marking press device
1
mainly comprises type arms
3
, types
4
, type assembling member
5
, and pressing means
7
. Various kinds of types
4
are prepared in number necessary to produce embossed characters or indented characters. Each of the types
4
is provided on the tip end of each of the type arms
3
and arranged around a circumference. The type
4
consists of recessed and raised (female and male) types respectively provided at top and bottom, making a pair. In this embodiment, a flat type and a raised type are respectively arranged at top and bottom, vertically symmetric positions, as shown in FIG.
5
.
The type arms
3
are arranged around the rotary shaft
6
, as shown in
FIG. 4
, to construct the rotatable type assembling member
5
. The type arms
3
are elastic enough to bend to some extent with a given force and to return to an original shape at a removal of the force. When receiving the pressing force in the perpendicular direction in the figure, the type arm
3
presses the type
4
onto the workpiece
2
to make a mark. A type arm gear
22
is provided around the rotary shaft
6
. The type arm gear
22
is meshed with a motor gear
24
of the type arm driving motor
23
to turn the type assembling member
5
bit by bit so that a target type
4
can be selected.
To press such types
4
onto the workpiece
2
from top and bottom, a pressing means
7
comprised of a type pressing shaft
27
, a swing arm
30
, etc. is provided. The pressing means
7
is provided at upper frame
25
and lower frame
26
, vertically symmetric positions. Therefore, only the pressing means
7
located on the upper side will be described hereinafter.
First, the type pressing shaft
27
is positioned right above the place in the upper frame
25
where the selected type
4
is pressed on the workpiece
2
. The shaft
27
is also capable of sliding in the perpendicular direction in the figure. A type pressing shaft returning spring
28
is provided around the type pressing shaft
27
and energized to return the type pressing shaft
27
. A pressing block
29
provided at a head portion of the type pressing shaft
27
rotatably connects the type pressing shaft
27
and the swing arm
30
.
The swing arm
30
pushes down the type pressing shaft
27
with a lever effect and is capable of swinging around a fulcrum
31
on the upper frame
25
as shown in the figures. On the other end of the swing arm
30
, a rotatable cam follower
32
that follows the movement of the cam
33
is provided.
The cam
33
is a spiral rotary body, in which the diameter thereof gradually increases, and swings the swing arm
30
by oscillating the cam follower
32
up and down together with the rotation of the cam
33
. A step
34
, on which the cam follower
32
never runs, is provided between a larger diameter portion and a smaller diameter portion of the cam
33
. The step
34
is kept in contact with the cam follower
32
to keep the type pressing shaft
27
withdrawn to a predetermined position. The cam
33
is connected via a belt
36
with an upper cam driving motor
35
that rotates in right and reverse directions.
The construction of the pressing means
7
arranged on the upper side is described as above. On the other hand, the construction of the same arranged on the lower side is symmetric about the vertical centerline with the upper configuration. The same components as those on the upper side, i.e., type pressing shaft
37
, type pressing shaft returning spring
38
, pressing block
39
, swing arm
40
, fulcrum
41
, cam follower
42
, cam
43
, step
44
, lower cam driving motor
45
, and belt
46
, are arranged at symmetric positions.
The workpiece
2
such as a card is transported to a predetermined position by a card transporting mechanism
47
that has card stacker, card hopper, card retaining mechanism, etc. With the transporting mechanism
47
, it is possible to move the workpiece
2
forward, backward, upward, and downward in a plane. For convenience, the longitudinal direction of the card is denoted to as a Y direction of the workpiece and the direction orthogonal to the Y transporting direction as an X transporting direction of the workpiece.
Note that, when the marking press device
1
produces indented characters, there are two coloring techniques involved: a front indent with which the inked ribbon
11
is placed between the workpiece
2
and the upper type
4
to color the front surface of the workpiece
2
; a back indent with which the back surface of the workpiece
2
is colored. This embodiment is configured such that both techniques, front indent and back indent, can be performed. In other words, the position of the ribbon guiding route
14
can be changed. Only when coloring is necessary, coloring is performed while the device produces indented characters. On the other hand, when coloring is not necessary, the ribbon guiding route
14
moves to a stand-by position. Note that the front surface of the workpiece (card)
2
is the surface to which types are embossed.
For the above functions, the ribbon frame
10
is arranged so it can turn and be moved by a solenoid
13
as a driving means in the marking press device
1
. Next, the ribbon frame
10
and ribbon frame turning mechanism
12
will be described.
The ribbon frame
10
comprises a ribbon supplying spool
57
, a ribbon winding spool
21
, and a ribbon guiding mechanism
9
as shown in FIG.
7
. This is configured so as to supply the inked ribbon
11
when producing indented characters. The ribbon supplying spool
57
and the ribbon winding spool
21
are rotatably attached to the right and left sides of the ribbon frame
10
, and can be detached along the center axis for replacement.
The ribbon winding spool
21
has a flange
48
and a holding flange (ribbon winding flange)
19
as shown in FIG.
9
. At rotation, the ribbon winding spool
21
winds up the used inked ribbon
11
. The ribbon winding spool
21
is mounted on a shaft
49
and pressed by a flange mounting lever
20
(hereinafter, simply denoted to as lever
20
) to rotate together with the shaft
49
. The shaft
49
is supported by the ribbon frame
10
and equipped with a fixed spool boss
70
. The ribbon winding spool
21
also has a recessed-protrusion
71
, that is fitted to the spool boss
70
to transmit the rotation, in an inner diameter portion as shown in FIG.
9
.
A pressing boss
50
is mounted to a front end of the shaft
49
with, for example, a screw
74
as shown in the figure in this embodiment. The lever
20
is positioned between the pressing boss
50
and the ribbon winding flange
19
such that it is capable of sliding in the axial direction and rotating around the shaft
49
. Further, a pressing spring
51
is interposed to energize the lever
20
toward the flange
19
.
Around the lever
20
, a protrusion
68
is formed in two places 180 degree apart as shown in
FIG. 7. A
groove
69
is cut in two places in the inner circumference of the holding flange
19
and ribbon winding spool
21
to let the protrusion
68
pass through. The inner diameter of the hollow ribbon winding spool
21
is slightly wider than the outer diameters of the pressing boss
50
and lever
20
. Therefore, when the ribbon winding spool
21
is mounted in the ribbon frame
10
, the protrusion
68
is aligned with and fitted into the groove
69
; then, it is shifted to the flange mounting position. Then, the lever
20
is pulled up toward the front and turned to the point where the protrusion
68
and groove
69
are no longer aligned. At this time, as the hand is released from the lever
20
, the protrusion
68
engages with the portion other than the groove
69
and pushes the ribbon winding spool
21
. Therefore, the ribbon winding spool
21
will not come off during the rotation.
The protrusion
68
remains engaged with the groove
69
unless the lever
20
is pulled up. By turning the lever
20
that is in the engaging state, the ribbon winding spool
21
can be turned as much as the lever
20
.
Also, on the back side of the ribbon frame
10
, a ribbon wind motor
55
is provided for rotating the ribbon winding spool
21
. As shown in
FIG. 9
, a decelerating gear
54
is provided on the shaft
49
of the ribbon winding spool
21
so as to mesh with a gear
56
of the ribbon wind motor
55
for rotation.
Since removing slack in the inked ribbon
11
is desirable upon installation, the above mentioned lever
20
can be used as a slack eliminating means in the marking press device
1
. In other words, when the ribbon winding spool
21
is set in the ribbon frame
10
, the lever
20
is turned together with the ribbon winding spool
21
to remove slack in the inked ribbon
11
. After eliminating the slack, the lever
20
is pulled up and turned to activate the ribbon winding spool
21
as described above.
As shown in
FIG. 8
, the ribbon supplying spool
57
has basically the same configuration with the ribbon winding spool
21
. They are arranged at symmetrical positions as shown in FIG.
7
. Note that, as shown in
FIG. 8
, the ribbon supplying spool
57
is not connected to a motor and the like, but freely rotates so as to feed the inked ribbon
11
with sufficient tension.
Then, a spring
52
is provided inside a friction boss
53
on the back side of the ribbon frame
10
and also the ribbon supplying spool
57
idles when an excessive torque is exerted so that the inked ribbon
11
is always given a predetermined tension, not an excessive tension. When slack occurs in the inked ribbon
11
, the spring
52
rotates the shaft
49
to eliminate the slack in the inked ribbon
11
.
To prevent slack in the inked ribbon
11
, it is preferred that a friction is applied to the ribbon supplying spool
57
if necessary so that the inked ribbon
11
is given a predetermined tension, preventing the excessive rotation. It is further preferred that slack be actively removed using back tension and friction mechanism.
Next, a configuration for guiding the inked ribbon
11
from the ribbon supplying spool
57
to the ribbon winding spool
21
will be described. The supplied inked ribbon
11
is guided by a guide roller
58
and a ribbon guide
59
on the supply side, to pass the ribbon guiding route
14
, and then guided to the ribbon winding spool
21
by a ribbon guide
59
and a guide roller
58
on the winding side.
In this embodiment, as shown in the figure, ribbon arms
15
,
15
are symmetrically arranged respectively on the supply side and the winding side. Ribbon guides
59
,
59
are attached to ends of the ribbon arms to make the height of each of the ribbon guides
59
,
59
variable so that the height of the ribbon guiding route
14
can be changed. In this case, the positions of ribbon arm fulcrums
17
, centers of the swing of the ribbon arms
15
, are not specified. However, it is preferred that the length of the entire route of the ribbon
11
remains the same even when the ribbon arms
15
oscillate. In this embodiment, then, the ribbon arm fulcrums
17
are positioned as shown in
FIG. 7
so that the route length of the ribbon
11
barely changes even when the ribbon arms
15
oscillate.
Another roller
60
is provided on the other end of the ribbon arm
15
. Further, a cam
61
that guides the roller
60
is provided on a ribbon frame supporting plate
62
, as shown in FIG.
3
. The cam
61
is formed diagonally facing the upper front of the marking press device
1
. Therefore, the roller
60
is positioned the lowest and far back when the ribbon frame
10
is at the stand-by position shown in FIG.
1
. On the other hand, the roller
60
is guided upwardly by the cam
61
when the ribbon frame
10
is at the back indent position as shown in FIG.
2
. At this time, the ribbon arm
15
oscillates following the movement of the roller
60
, and the ribbon guide
59
located opposite the roller
60
moves in the reverse direction of the movement of the roller
60
. Accordingly, the ribbon guide
59
is raised when the ribbon frame
10
is at the stand-by position, and lowered when the ribbon frame
10
at the back indent position. With this configuration, the inked ribbon
11
is on the ribbon guiding route
14
indicated by a phantom line in
FIG. 7
when the ribbon frame
10
is at the stand-by position. When the ribbon frame
10
moves to the back indent position, the inked ribbon
11
is lowered for insertion under the workpiece
2
while moving forward. Consequently when an indented character needs to be colored, the position of the ribbon guiding route
14
is changed to let the inked ribbon
11
be inserted between the workpiece
2
and the type
4
.
Next a ribbon frame turning mechanism
12
will be described. The ribbon frame
10
is rotatably mounted about the fulcrum
63
on the ribbon frame supporting plate
62
, as shown in FIG.
1
through
FIG. 3
, so that the ribbon guiding route
14
can be moved to be between the workpiece
2
and the type
4
when the indented character on the workpiece
2
needs to be colored. In this embodiment, the turning center on the ribbon frame
10
is positioned on the slightly back side as shown in
FIG. 1
so that the ribbon frame
10
stays inclined when receiving no force. Note that an energizing means such as a coil spring or a cam may be used to constantly energize the ribbon frame
10
toward the back, in addition to using the self-weight of the frame to return the ribbon frame
10
to the stand-by position.
The ribbon frame
10
is capable of turning forward at least to a horizontal state, as shown in
FIG. 3
, when receiving no force. The marking press device
1
is equipped with the ribbon frame
10
, to which the ribbon supplying spool
57
, ribbon winding spool
21
, and ribbon guiding mechanism
9
are mounted, and the ribbon frame rolling means, which rotatably supports the ribbon frame
10
and turns the ribbon frame
10
to the horizontal state above the type arm
3
(in the figure) when the inked ribbon
11
is replaced. Thus, when the inked ribbon
11
is replaced, the ribbon frame
10
is turned by hand to the horizontal position. This improves visual confirmation and operability during the replacement. When the inked ribbon
11
is supplied in the marking press device
1
, the ribbon winding spool
21
and ribbon supplying spool
57
may be replaced while the frame
10
is horizontally positioned. This simplifies the operation. Also, the inked ribbon
11
can be set to the ribbon guide
59
with certainty. At that time, it is desirable to keep the ribbon frame
10
in the horizontal state as shown in
FIG. 3
for an easier operation. In this embodiment, a stopper (not clearly illustrated) is provided to secure the ribbon frame
10
. The stopper engages with the ribbon frame
10
in the horizontal position to keep the horizontal condition and the engagement thereof can be removed manually. Although, in this embodiment, the spool is replaced when the ribbon frame
10
is at the horizontal state, it is not limited to this, but any positions may be taken as long as the spool can be replaced easily.
The ribbon frame
10
is normally at the inclined state (at the stand-by position) as shown in FIG.
1
. It is turned forward as shown in
FIG. 2
only when the back indent is performed. The means for turning the ribbon frame is not specifically limited, but in this embodiment, the solenoid
13
which is a driving means is used to turn the ribbon frame
10
. At that time, although the solenoid
13
can be used to directly project the ribbon frame
10
, a swing member
64
is interposed as shown in
FIG. 3
in this embodiment. The swing member
64
serves to turn the ribbon frame
10
by swinging upon the movement of the tip end of a plunger of the solenoid
13
and then by pushing the back surface of the ribbon frame
10
outwardly. An energizing spring
67
is provided on the swing member
64
as shown in
FIG. 3
to constantly energize the swing member
64
toward the back.
The ribbon frame
10
is required to precisely insert the ribbon guiding route
14
between the workpiece
2
and the type
4
on the lower side for the back indent. Therefore, it is preferred to position the ribbon frame
10
in a perpendicular state as shown in
FIG. 2
as accurately as possible. For this reason, this embodiment provides a key-shaped stopper
16
for controlling the position of the ribbon frame
10
for the back indent. The stopper
16
has a catching nail on the upper side as shown in
FIG. 3
, and is provided integrally with the swing member
64
so as to swing together. As shown in
FIG. 7
, a through hole that engages with the stopper
16
is provided on the ribbon frame
10
side.
Since the stopper
16
is lowered for the most of the operation, as shown in
FIG. 3
, the nail of the stopper
16
is not being caught in the through hole
65
. In this way, the stopper gives no controls or restrictions to the ribbon frame
10
. Accordingly, the ribbon frame
10
can freely be turned by hand from the stand-by position shown in
FIG. 1
to the horizontal position shown in FIG.
3
.
On the other hand, when the solenoid
13
is used to turn the ribbon frame
10
forward, the stopper
16
is engaged to control the movement of the ribbon frame
10
. Therefore, the ribbon frame
10
stops turning at the perpendicular position as shown in FIG.
2
. In other words, when the solenoid
13
is excited with the ribbon frame at the stand-by position shown in
FIG. 1
, the plunger of the solenoid
13
extends to turn the ribbon frame
10
forwardly via the swing member
64
. At the same time, the stopper
16
swings, rises in the through hole
65
, and catches the ribbon frame
10
with the nail. Thus, the solenoid
13
is used to turn the ribbon frame
10
and to actuate the stopper
16
so that the ribbon frame
10
can be stopped at the predetermined perpendicular position (the back indent position).
Note that, although the position of the ribbon frame
10
is determined by the stopper
16
as described above, other methods may be employed for positioning the ribbon frame. For example, the stopper
16
may be used only when the ribbon frame
10
is turned too far, and the ribbon frame
10
may basically be set to a predetermined position by engaging the solenoid
13
or cam. Note that, when the position of the ribbon frame
10
is determined by the solenoid
13
or cam, it is desirable that a fine adjustment can be performed on the position of the ribbon frame. In this embodiment, a stop position adjusting screw
66
is provided as shown in FIG.
3
. By turning the screw
66
, the stop position of the ribbon frame
10
can precisely be adjusted.
It is needless to say that, in the marking press device
1
in which the ribbon frame
10
can be turned until it comes to the horizontal position, the stopper
16
is provided to control the movement of the ribbon frame
10
, but not to hinder it. In the marking press device
1
, when the ribbon frame
10
is turned by hand, the stopper
16
always passes through the through hole
65
, but never hits the periphery of the hole
65
.
Also, it is preferred that the ribbon frame
10
is equipped with a fixing means so as to be fixed to the ribbon frame supporting plate
62
if necessary. In this embodiment, as shown in FIG.
6
and
FIG. 7
, screw holes
72
are provided at the tip ends of the ribbon frame supporting plates
62
, and screw holes
73
corresponding to the screw holes
72
are provided on the ribbon frame
10
.
Accordingly, the ribbon frame
10
can be attached to the ribbon frame supporting plates
62
with the screws so that it is not displaced when the marking press device
1
is transported. Further, another hole (not shown in the figures in particular) may be provided to fix the ribbon frame at the stand-by position shown in FIG.
1
. When only a unit for producing indented characters and embossed characters is transported, the ribbon frame is fixed at the position shown in
FIG. 1
so that the entire size of the unit does not become too large. When the entire marking press device
1
is transported as a card issuing machine, the ribbon frame may be fixed at the horizontal position shown in FIG.
3
. Thus, the fixing condition can be selected according to what form of the device is transported.
The operation of the marking press device
1
will be described hereinafter. Note that the marking press device
1
is commonly used for producing both embossed characters and indented characters (including front indent and back indent), and therefore, an appropriate process of producing embossed characters or indented characters can be selected accordingly.
First, when the process for producing embossed characters on the front surface of the workpiece
2
is only performed, supposing that coloring is not required, it is necessary to withdraw the inked ribbon
11
from the position of the types
4
. For this, the ribbon frame
10
is not turned, and the inked ribbon
11
stays at the stand-by position as shown in FIG.
1
. The type arm driving motor
23
is driven to rotate the type assembling member
5
so that a target type
4
is selected. At the same time, the workpiece
2
is moved by the transporting mechanism
47
to align the character position with the selected the type
4
. Also, the cam driving motors
35
,
45
respectively located at top and bottom are actuated to rotate the cams
33
,
43
so that the swing arms
30
,
40
respectively at top and bottom swing about the fulcrums
31
,
41
to push up the type pressing shafts
27
,
37
via the pressing blocks
29
,
39
, and then the types
4
,
4
are pressed onto the workpiece
2
from top and bottom to make a mark.
Next described is the case to produce indented characters while coloring the grooves of the characters with the inked ribbon
11
. Here, to interpose the inked ribbon
11
between the workpiece
2
and the type
4
on the bottom side in the figure for coloring, the ribbon frame
10
is turned to move the ribbon guiding route
14
. In this case, as described above, the solenoid
13
is excited to turn the ribbon frame
10
via the swing member
64
. During the turning, the stopper
16
works control the movement of the ribbon frame
10
so that the ribbon frame is held at the perpendicular position shown in FIG.
2
.
As the ribbon frame
10
is turned, the roller
60
rolls up the slope of the cam
61
to swing the ribbon arm
15
so that the ribbon guiding route
14
is lowered. Consequently, the inked ribbon
11
is lowered while moving forward, changing from the stand-by position shown in
FIG. 1
to the position shown in
FIG. 2
at which the back indent can be performed. Note that, in the marking press device
1
, the ribbon frame
10
is turned prior to transporting the workpiece
2
to the pressing position, and the ribbon guiding route
14
is first changed and then the workpiece
2
is moved.
When the inked ribbon
11
is replaced, the ribbon frame
10
is turned by hand to the horizontal position, and then engaged with the stopper (not in the figure) to be fixed in the horizontal position as shown in FIG.
3
. Then, as the lever
20
is turned to disengage the ribbon frame from the stopper, the ribbon winding spool
21
and ribbon supplying spool
57
are easily dismounted. When the inked ribbon is replaced, the solenoid
13
is not excited. Therefore, the stopper
16
does not move, and therefore, the movement of the ribbon frame
10
is not restricted so that it can turn to the horizontal position.
Note that, although the above embodiment is an example of preferred embodiments of the present invention, the embodiment is not limited to this, but can variously be modified within the scope the present invention. Although the above embodiment was described with the back indent for which the inked ribbon
11
is interposed between the workpiece
2
and the type
4
on the lower side, the pressing form is not limited to this. In other words, for the front indent, the inked ribbon
11
is interposed between the front surface of the workpiece
2
and the type
4
on the upper side. Thus, the configuration of the marking press device can appropriately be modified to change the moving length (width) of the ribbon guiding route
14
. Further, the present invention can be employed not only for coloring during the indented character production, but also for coloring during the embossed character production.
In this embodiment, the roller
50
that rolls up the cam
61
is used to swing the ribbon arm
15
, but the means for swinging the ribbon arm is not limited to this. For example, one end of a wire which is adhered to the ribbon frame supporting plate
62
with the other end thereof may be tied around the ribbon arm
15
so that, when the ribbon frame
10
is turned, the wire may pull the ribbon arm
15
to swing it. Moreover, the ribbon arms
15
,
15
on right and left may be connected by a link so that, when one of the ribbon arms
15
swings, the other ribbon arm
15
may swing simultaneously.
An embodiment of a marking press device applied to form Braille code characters will be described in detail.
Note that a basic configuration of the marking press device is the same as the above described embodiment. Therefore, the same codes are used and the description thereof is omitted, but a configuration of the device for forming Braille characters and the operation thereof are described. For example, supposing that this embodiment is applied in the marking press device
1
shown in FIG.
4
and
FIG. 5
, the marking press device
1
is configured to form Braille code characters onto a workpiece (card)
2
. In the marking press device
1
, a type
40
(corresponding to the code
4
in
FIGS. 4 and 5
) has at least six pairs of Braille character type sets
90
, . . . ,
90
, each of the pair consisting of raised-dot cell
100
and recessed-dot cell
110
. Each of the raised-dot cells
100
, . . . ,
100
has a raised dot
100
a
that corresponds to one of six points used for forming Braille dot patterns. Each of the recessed-dot cells
110
,. . . ,
100
has six recesses
100
a
, . . . ,
100
a
that correspond to six points used for forming Braille dot patterns. A plurality of type sets
90
necessary for forming Braille code characters are repeatedly pressed in a predetermined location on the workpiece
2
.
Next, the configuration of the marking press device
1
for forming Braille code characters is described. As illustrated in
FIG. 10
, Braille character type set
90
of the marking press device
1
is composed of raised-dot cell
100
positioned below the workpiece
2
and recessed-dot cell
110
positioned above the workpiece
2
. The raised-dot cell
100
and recessed-dot cell
110
are positioned at the tip end portions of the type arms
3
, in the same manner as the aforementioned type
4
, to be interposed between the upper type pressing shaft
27
and lower type pressing shaft
37
. In this case, the raised-dot cell
100
and recessed-dot cell
110
can be placed in gaps between the types
4
arranged in the circumferential direction on the type arms
3
. The raised-dot cell
100
and recessed type
110
constitute a pair of Braille character type set
90
. In this embodiment, six pairs of Braille character type sets
90
are prepared.
The raised-dot cell
100
has a raised dot
100
a
that protrudes upwardly as illustrated in FIG.
10
. In this case, the raised dot
100
a
is positioned corresponding to only one of the six dots for Braille code character. For example, the first Braille character type set
90
shown in
FIG. 11
has the raised-dot cell
100
with a raised dot
100
a
positioned on the upper left in the figure.
In the same manner, the remaining five pairs of Braille character type sets
90
respectively have only one raised dot
100
a
in the raised-dot cell
100
. However, raised dot
100
a
is in a different dot position in each set, thus providing six kinds of raised-dot cells
100
for total. Note that, in this embodiment shown in
FIG. 11
, since the raised-dot cell
100
used for the first type set
90
is symmetric with the raised-dot cell
100
used for the sixth type set
90
, identical cells may be prepared and one of them be inverted by 180 and mounted on the type arm
3
. The same applies to the second and fifth type sets and to the third and fourth type sets.
On the other hand, as illustrated in FIG.
10
and
FIG. 11
, the recessed-dot cell
100
has six recesses
100
a
, . . . ,
100
a
at positions according to the Braille code system. Therefore, the recessed-dot cells
110
, . . . . ,
100
in the marking press device
1
employ the same recess arrangement for each Braille character type set
90
. Twelve cells used in six pairs of Braille character type sets
90
, . . . ,
90
are composed of only four kinds of cells.
In this case, the recess
110
a
is properly provided according to the size of the Braille character that varies depending on the material of workpiece
2
. It is preferred that the inner diameter of the recess
110
a
be determined in the size, within which the dot already formed on the workpiece
2
can be fitted, because the workpiece
2
should be guided to a place suitable for the embossing.
Note that, in this embodiment, the six pairs of Braille character type sets
90
, . . . ,
90
are arranged in the type assembling member
5
of the marking press device
1
illustrated in FIG.
4
and
FIG. 5
, that is normally used for embossing. With this, the marking press device
1
is capable of forming Braille code characters as well as a normal embossing.
The operation of forming Braille characters with the above mentioned Braille character type set
90
will be described. Note that a plastic card is used as the workpiece
2
in the description below.
This embodiment is of forming Braille code character “Te” (phonetic spelling for a katakana) that is composed of five dots as shown in FIG.
12
. First, as shown in
FIG. 13
, the workpiece (card)
2
is positioned by the card transporting mechanism
47
(Step
1
). Next, the type arms
3
are driven to select the first Braille character type set shown in FIG.
11
and position it between the type pressing shafts
27
,
37
(Step
2
).
Then, the upper cam driving motor
35
and lower cam driving motor
45
are driven to actuate the pressing means
7
so that the card
2
together with Braille character type sets
90
are inserted between the upper type pressing shaft
27
and the lower type pressing shaft
37
(Step
3
). With this, the first dot of the Braille dot pattern for “Te” (phonetic spelling for a katakana) is embossed in a predetermined position on the workpiece (card)
2
.
Next, the second type set shown in
FIG. 11
is selected (Step
4
), and the type pressing shafts
27
,
37
are driven to emboss the second dot (Step
5
). The already embossed first dot is fitted in one of the recesses
110
a
on the recessed-dot cell
110
. Therefore, the second dot can be embossed without pressing down the first embossed dot. In addition, the first dot is guided to a predetermined position by the inner wall of the recess
100
a
when the second dot is embossed so that the workpiece (card)
2
is also aligned with a predetermined position. Therefore, the recesses
100
a
can serve as a means for positioning the workpiece (card)
2
as well as a means for protecting dots that are already formed on the workpiece.
The same steps are carried out for the third through the fifth type sets to emboss five dots in a predetermined pattern on the workpiece (card)
2
. Thus, the Braille dot pattern for “Te” (phonetic spelling for a katakana) is formed (Step
6
through Step
11
). After one Braille code character is formed in this manner, the workpiece (card)
2
is shifted by a predetermined amount for the next character.
According to the above mentioned marking press device
1
, in addition to marking and pressing selected characters on the workpiece (card)
2
with the types
4
, Braille code characters can be formed by the Braille character type sets
90
, . . . ,
90
. Moreover, since the marking press device
1
is equipped with six recessed-dot cells
100
, . . . ,
110
, already formed dots are protected in pressings of successive dots. Therefore, it is possible for the marking press device
1
to form all the Braille code characters with only six pairs of Braille character type sets
90
, . . . ,
90
, contributing to a simple configuration and saving the space for Braille code character formation.
Also, the recesses
110
a
serve as a guide for dots so that a workpiece (card)
2
can be precisely positioned for the next dot embossing. Therefore, according to the marking press device
1
, although one Braille dot pattern is formed in several pressings of dots, a perfect Braille dot pattern can be formed as if it were produced by one time strike.
Note that, although the embodiment applied for Braille code character formation is one of the preferred embodiments of the present invention, it is not limited to this, but can variously be modified within the scope of the invention. For example, although six kinds of raised-dot cells
100
, . . . ,
100
respectively having a raised dot
110
a
as shown in
FIG. 11
are employed in the above embodiment, raised-dot cells
100
, that are employed for embossing frequently used Braille dot patterns, and a recessed-dot cell having six recesses
110
a
, . . . ,
100
a
may be made in a plurality of pairs and retained in the device in addition to the six primary pairs. In other words, the frequently used raised dots
100
a
for forming Braille dot patterns are combined as shown in
FIG. 14
to construct a raised-dot cell
100
having two raised dots. Or, if raised dots
100
a
,
100
a
respectively positioned at bottom are frequently used, a raised-dot cell
100
having two raised dots
100
a
,
100
a
at bottom may be constructed as shown in FIG.
15
.
In the above mentioned embodiment, a plastic card is used as the workpiece
2
on which characters, Braille dot patterns, etc. are pressed. However, a workpiece, a subject to be marked and pressed, is not particularly limited to this. According to the marking press device
1
configured as above, marking and pressing can be performed on metallic material or paper materials, as well as plastic cards.
While the present invention has been particularly shown and described in conjunction with preferred embodiments thereof, it will be readily appreciated by those of ordinary skill in the art that various changes may be made without departing from the spirit and scope of the invention.
Therefore, it is intended that the appended claims be interpreted as including the embodiments described herein, the alternatives mentioned above, and all equivalents thereto.
Claims
- 1. A marking press device, comprising:a pair of type arms that face each other to interpose a workpiece to be marked therebetween; a type fixed on each of said type arms for making a mark thereof; a circular type assembling member around which a plurality of said type arms are attached radially; pressing means for rotatably supporting said type assembling member around a rotary shaft and for pressing a selected type from said type assembling member onto said workpiece; driving means for rotating said type assembling member; a ribbon guiding mechanism that guides an inked ribbon for coloring marked characters; a ribbon supplying spool for supplying said inked ribbon; a ribbon winding spool for winding said inked ribbon; a ribbon frame to which said ribbon guiding mechanism, said ribbon supplying spool and said ribbon winding spool are mounted; and ribbon frame turning means for rotatably supporting said ribbon frame and turning said ribbon frame to a horizontal position above said type arms when said inked ribbon is replaced.
- 2. The marking press device as set forth in claim 1 wherein, for embossing, said ribbon frame is positioned such that said inked ribbon is withdrawn from a typing position on a front side of said workpiece.
- 3. The marking press device as set forth in claim 1 wherein said ribbon frame is turned by hand when said inked ribbon is replaced.
- 4. The marking press device as set forth in claim 1 wherein, for indenting said ribbon frame is turned to a position at which said inked ribbon is inserted between said type and said workpiece.
- 5. The marking press device as set forth in claim 1 wherein, when said inked ribbon is set in said ribbon frame, a ribbon winding flange mounting lever is turned to rotate said ribbon winding spool so that slack in said inked ribbon is eliminated.
- 6. The marking press device as set forth in claim 1 wherein said pressing means consists of type pressing shafts, swing arms, cams, and cam followers.
- 7. A marking press device, comprising:a pair of type arms that face each other to interpose a workpiece to be marked therebetween; a type fixed on each of said type arms for making a mark thereof; a circular type assembling member around which a plurality of said type arms are attached radially; pressing means for rotatably supporting said type assembling member around a rotary shaft and for pressing a selected type from said type assembling member onto said workpiece; driving means for rotating said type assembling member; a ribbon guiding mechanism that guides an inked ribbon for coloring produced characters; a ribbon supplying spool for supplying said inked ribbon; a ribbon winding spool for winding said inked ribbon; a ribbon frame to which said ribbon guiding mechanism, said ribbon supplying spool and said ribbon winding spool are mounted; and ribbon frame turning means for rotatably supporting said ribbon frame, said ribbon frame turning means moving said ribbon frame between a position, at which said inked ribbon is withdrawn from a typing position on said workpiece, and a position, at which said inked ribbon is inserted between said type and said workpiece.
- 8. The marking press device as set forth in claim 7 wherein said inked ribbon is interposed between said type and a back surface of said workpiece for coloring marked characters at a back indent.
- 9. The marking press device as set forth in claim 8 wherein said workpiece is positioned inside said ribbon guiding route.
- 10. The marking press device as set forth in claim 7 wherein said ribbon frame is turned by a driving means.
- 11. The marking press device as set forth in claim 7 further comprising ribbon arms that move following the movement of said ribbon frame and lower said ribbon guiding route with respect to said workpiece to color a marked character.
- 12. The marking press device as set forth in claim 11 wherein ribbon arm fulcrums are provided at positions with which the length of said ribbon route varies only slightly as said ribbon arms oscillate up and down.
- 13. The marking press device as set forth in claim 7 wherein a stopper is provided for controlling the position of said ribbon frame that is turned by a driving means to color a marked character.
- 14. The marking press device as set forth in claim 13 wherein, when said ribbon frame is turned by hand, said stopper is not engaged.
- 15. The marking press device as set forth in claim 7 wherein said pressing means includes type pressing shafts, swing arms, cams, and cam followers.
- 16. A marking press device comprising:first and second opposing circular type wheels having a plurality of opposing type arms that face each other to interpose a workpiece to be marked therebetween, each pair of the opposing type arms including at least one type for making a mark on the work piece; a press that presses a selected type from the first and second type wheels onto the work piece; a driver that rotates the first and second type wheels; ribbon frame including a ribbon guiding mechanism that guides an inked ribbon for coloring marked characters; and a ribbon frame turning mechanism that turns the ribbon frame to a replacement position for replacing the inked ribbon.
- 17. The marking press device according to claim 16 wherein the ribbon frame turning mechanism is further operable to rotably support the ribbon frame and the replacement position is a horizontal position above the type arms.
- 18. The marking press device according to claim 16 wherein the ribbon frame turning mechanism is further operable to move the inked ribbon of the ribbon frame to a coloring position between a selected pair of the opposing type arms and a non-position coloring position away from the selected pair.
Priority Claims (3)
Number |
Date |
Country |
Kind |
11-175924 |
Jun 1999 |
JP |
|
11-176340 |
Jun 1999 |
JP |
|
11-200400 |
Jul 1999 |
JP |
|
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Number |
Name |
Date |
Kind |
3620343 |
Deutsch |
Nov 1971 |
A |
4930911 |
Sampson et al. |
Jun 1990 |
A |
6016745 |
Bartel et al. |
Jan 2000 |
A |
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Number |
Date |
Country |
56-123236 |
Sep 1981 |
JP |
63-114655 |
May 1988 |
JP |
10-315596 |
Dec 1998 |
JP |
10-315597 |
Dec 1998 |
JP |
10-315597 |
Dec 1998 |
JP |