The present invention relates to a new system and apparatus for a masonry guiding tools.
Masonry is the craft of building a structure with brick, stone, or similar material, including mortar plastering which are often laid in, bound and pasted together by mortar. Currently, it is very difficult to repair a wall or other structure when a single brick or block in a wall needs to be replaced via masonry. The issue becomes that the mason or bricklayer (i.e. the specialist who is conducting the masonry work) has to cut into the healthy bricks or blocks around the damaged brick or block which then requires additional work and repair on those additional bricks or blocks.
Accordingly, there is still a need for an improved tool to allow a mason or other specialist to carefully and easily insert a block or brick in a wall using a tool that assists in the process without requiring cutting into adjacent bricks or blocks.
The present description includes one or more non-limiting embodiments for an apparatus that is a masonry guiding tool. The present description includes one or more non-limiting embodiments for a masonry guide tool comprising an L-shaped angle iron, comprising a vertical element formed or attached to a horizontal element which when connected forms a general L-shape and a first extended rod and a second extended rod attached to a top surface of the horizonal element of the angle iron, wherein the first extended rod and the second extended rod extend or project outwardly way from the horizontal element, wherein the first extended rod and the second extended rod are laterally aligned with a space separating the first extended rod and the second extended rod from another. The tool may further comprise a handle attached to a bottom surface of the horizontal element of the angle iron tool. In another aspect, the vertical element is approximately perpendicularly attached to the horizontal surface or attached at a greater or lesser angle. The handle can adjust from a vertical to an angled position as attached to the angle iron. In a non-limiting embodiment, the first extended rod and the second extended rod are stationary whose position on the angle iron is not adjustable. In a non-limiting embodiment, a position of the first extended rod and the second extended rod is adjustable with respect to the angle iron such that the rods are capable of being laterally adjusted from side to side. The first groove is located on a left side of the horizontal surface of the angle iron, wherein the first extended rod is connected to the first groove. A second groove is located on a right side of the horizontal element of the angle iron, wherein the second extended rod is connected to the second groove. The handle has a circular body and projects downwardly away from the angle iron. The first extended rod and the second extended rod may be circular in shape. The first extended rod and the second extended rod each have a flattened top or support surface. The first extended rod and the second extended rod each have the same length.
The present description includes one or more non-limiting embodiments for a method of using a masonry guide tool comprising providing a masonry guide tool as described above. The method may further include inserting the first extended rod and the second extended rod into a void or open space in a wall or other vertical structure where a replacement block or brick is to be installed, positioning the replacement brick or block onto the first extended rod and the second extended rod, and pushing or sliding into position the replacement brick or block into the void or the open space by using the handle to push or slide the replacement brick or block into the void or the open space. The method may further include applying grout to the joint area, pulling out the masonry guide tool by grasping the handle of the masonry guide tool and pulling out in a backwards direction the masonry guide tool such that the first extended rod and the second extended rod are no longer positioned beneath the replacement block or brick, and applying additional grout to fill in holes left behind by the first extended rod and the second extended rod. The method may further include allowing sufficient time for the grout to dry. The method may further include storing the masonry guiding tool for additional future use. The method may further include wedging or otherwise inserting one or more shims in between surfaces of other existing blocks or bricks and one or more exterior surfaces of the replacement block or brick to adjust a thickness of a joint area. The method may further include using the handle of the masonry guide tool, adjusting the position of the replacement block or brick while within the void or the open space prior to the grouting of the joint area.
Other aspects and advantages of the invention will be apparent from the following description and the appended claims.
Embodiments of the present disclosure are described in detail below with reference to the following drawings. These and other features, aspects, and advantages of the present disclosure will become better understood with regard to the following description, appended claims, and accompanying drawings. The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations and are not intended to limit the scope of the present disclosure.
The present description is drawn to one or more exemplary embodiments for a masonry guiding tool to position and install replacement bricks or blocks on a wall or other structure. Further details are provided below with respect to the Figures.
In a non-limiting embodiment, the angle iron 102 is comprised of two main elements, a vertical, upright surface 108 that is perpendicular to a horizontal surface 110. In a non-limiting embodiment, the length 120, as shown in
In a non-limiting embodiment, the horizontal element 110 of the angle iron 102 may include cavities or grooves 107a, 107b as shown in
As noted below, the rods 104a, 104b may also be capable of being entirely removed and reassembled using a wingnut fastener or another fastener to screw in place in the grooves 107a, 107b. When the rods 104a, 104b are removed, the user may be able to store the removed rods 104a, 104b and the angle iron 102 and attached handle 106 in a separate storage bag for the user to be able to carry the entire masonry guide tool 100 in the storage bag for easy storage and carrying from site to site.
In a non-limiting embodiment, the angle iron 102 is integrally formed as a single unit with the vertical element 108 molded with the horizontal element 110. The angle iron 102 may be formed such that the vertical element 108 is a single unit and formed with the horizontal element 110 at approximately a right angle. It may be preferable for the angle iron 102 to form a general L-shape, such that the vertical element 108 is at a generally or approximate right angle with the horizontal element 110. It is noted that in one or more non-limiting embodiments, the vertical element 108 may be at a greater or lesser angle than a right angle with respect to the horizontal element 110. Alternatively, or additionally, there may be fasteners that fastenably attach the vertical element 108 to the horizontal element 110.
The extended rods 104a, 104b project outwardly away from the horizontal element 110 of the angle iron 102. In a non-limiting embodiment, the extended rods 104a, 104b may have a length 114 of approximately 18 inches. Other lengths 114 may alternatively be used instead of the 18 inches shown in other non-limiting embodiments. In a non-limiting embodiment, the rods 104a, 104b may be a smooth rod made of metal. An exemplary, non-limiting diameter for each rod 104a, 104b may be ⅜ inch. A space or gap 112 between each rod 104a, 104b which is generally oriented parallel to each other. The rods 104a, 104b are connected or attached to the angle iron 102 as shown by the terminal ends 122a, 122b. In a non-limiting embodiment, the rods 104a, 104b may be attached via fasteners that connect to an underside of the horizontal element 110. Examples of such fasteners may include wingnuts or other types of nuts. The rods 104a, 104b may be made of metal or plastic or a combination thereof or additional materials in one or more non-limiting embodiments. In a non-limiting embodiment, the rods 104a, 104b may have a circular profile. In other non-limiting embodiments, the rods 104a, 104b may have a flattened profile and not a circular profile and/or a more rectangular shaped profile. In a non-limiting embodiment, the extended rods 104a, 104b have a fixed, straight position whose position cannot be adjusted. In other non-limiting embodiments, the extended rods have an adjustable position such as for example via the integrated grooves 107a, 107b in the horizontal element 110 of the angle iron 102.
It is noted that in a non-limiting embodiment, the space 112 between the rods 107a, 107b may be approximately 9 or 10 inches apart which may be well suited to hold a sixteen inch cement block. In other cases, the rods 107a, 107b may be set to be closer together or made to be closer together to hold smaller sized bricks.
In a non-limiting embodiment, a handle or grip 106 descends from an underside of the horizontal element 110 of the angle iron 102 and is useable as a handle or grip to make it easier for the user (e.g., user 402 as shown in
It is noted that each rod 104a, 104b may be an individual single unit. Further, that the L-shaped angle iron 102 may be a single, complete unit that is coupled to a single handle 106 in one or more non-limiting embodiments. The rods 104a, 104b may be separately removable in one or more non-limiting embodiments or may be fixedly (not easily removable) from the L-shaped angle iron 102. The handle 106 may be fixedly attached to an underside of the L-shaped angle iron 102. The handle 106 may be able to rotate up or down or at an any angle as shown in
As noted above, bricklayers or brickmasons are frequently called upon to provide masonry work and install blocks or bricks in new walls or in existing walls that have damaged blocks or bricks that need repairing. A difficult issue when repairing walls with blocks or bricks is that typically the brickmason has to cut into healthy, non-damaged blocks or bricks in order to create enough space to install a block or a brick and then to apply enough grout to the joint on the front and back of the space in the wall. It can take a great deal of extra time and effort to cut into the existing, damaged wall that needs repair, manipulate the blocks or bricks into place, and apply or provide grout that covers the joints in order for the grout to dry and the replacement blocks or bricks to stay in place. The masonry guide tool 100 advantageously saves a great deal of time because the user 402 or brickmason or other type of user does not have to cut into additional blocks or bricks. Rather, the user 402 solely has to remove a single damaged block or brick at a time to be repaired.
Notably, the masonry guide tool 100 may be used for a variety of masonry type projects and jobs without limitation. In a non-limiting embodiment, the masonry guide tool 100 may be useful when fixing or repairing patio walls, retaining walls, flush skirting on mobile homes, or for any type of repair of a wall, gate, or other vertical structure.
As shown in
The user 402 may initially position or hold the masonry guide tool 100 by the handle 106. The user 402 may first position the masonry guide tool 100 in the open space 208 such that the rods 104a, 104b rest onto the top supporting surface of the existing block 404 or the block 404 just below where the replacement block 206 is to be inserted or positioned. As shown in
To insert the replacement block 206 or brick in place, the user 402 may position the replacement block 206 onto the rods 104a, 104b and push the replacement block 206 (or brick) into place using the handle 106 of the masonry guide tool 100.
Once the shims 602 have been wedged in place and the replacement block or brick 206 is positioned as desired on the rods 104a, 104b of the masonry guide tool 100, the user may obtain the grout 340 and proceed to apply the grout 340 around the joint 502 area of the replacement block or brick 206. As shown in
At step 808, the user 402 may push or slide into position the replacement block or brick 206 into the open space 208 in the wall 204. At step 810, using the tool handle or grip 106, the user 402 may adjust the thickness of the joints 502 by inserting shims 602 to further alter the thickness of the joints 502 and/or manipulate the position of the replacement block or brick 206 within the open space or void 208 by inserting shims 602 and/or by shaking or otherwise moving the handle 106 of the masonry guide tool 100 to adjust a position and location of the replacement block or brick 206 within the open space 208.
At step 812, the user 402 may apply grout 340 to the joint 502. At step 814, the user 402 may pull the masonry guide tool 100 out from under the inserted and grouted replacement block or brick 206. As noted above, the user 402 may then fill in the existing holes where the rods 104a, 104b were originally located with additional grout 340. At step 816, the user 402 allows the grout 340 to fully dry so that the replacement block or brick 206 is able to be fixedly inserted in between one or more other blocks or bricks 206 in the wall 204. The user 402 may further proceed to wipe off any grout 340 and/or otherwise clean the rods 104a, 104b and the angle iron 102 or the handle 106 of the masonry guide tool 100.
Accordingly, the masonry guide tool 100 as described above according to one or more non-limiting embodiments provides many benefits and advantages.
The term “at least” followed by a number is used herein to denote the start of a range beginning with that number (which may be a range having an upper limit or no upper limit, depending on the variable being defined). For example, “at least 1” means 1 or more than 1. The term “at most” followed by a number is used herein to denote the end of a range ending with that number (which may be a range having 1 or 0 as its lower limit, or a range having no lower limit, depending upon the variable being defined). For example, “at most 4” means 4 or less than 4, and “at most 40%” means 40% or less than 40%. When, in this specification, a range is given as “(a first number) to (a second number)” or “(a first number)-(a second number),” this means a range whose lower limit is the first number and whose upper limit is the second number. For example, 25 to 100 mm means a range whose lower limit is 25 mm and upper limit is 100 mm.
Certain terminology and derivations thereof may be used in the following description for convenience in reference only and will not be limiting. For example, words such as “upward,” “downward,” “left,” and “right” would refer to directions in the drawings to which reference is made unless otherwise stated. Similarly, words such as “inward” and “outward” would refer to directions toward and away from, respectively, the geometric center of a device or area and designated parts thereof. References in the singular tense include the plural, and vice versa, unless otherwise noted. The term “coupled to” as used herein may refer to a direct or indirect connection. The term “set” as described herein may refer to “one or more” items in the singular and/or plural.
The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present invention has been presented for purposes of illustration and description but is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the invention.
The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated. The present invention according to one or more embodiments described in the present description may be practiced with modification and alteration within the spirit and scope of the appended claims. Thus, the description is to be regarded as illustrative instead of restrictive of the present invention.
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