The invention relates to a valve for a mass flow, in particular for a vehicle.
DE 10 2017 101 208 A1 discloses a valve for a heat pump system in a vehicle. The valve has an inlet, at least two outlets and a valve element. The valve element has at least one passage and an expansion recess made in an outer surface of the valve element and connected to an opening of the passage.
The object of the invention is to provide an improved valve for a mass flow. In particular, a valve is to be provided which enables better controllability of the mass flow.
The proposed valve has the advantage that a usable angle range for controlling the mass flow is expanded.
In the context of the present invention, the term fluid is understood to mean a medium which, depending on the prevailing thermodynamic conditions, can be present both in a liquid phase and in a gaseous phase. A fluid of the type in question is a heat transfer medium which circulates within the fluid circuit. In particular, the fluid is a natural refrigerant such as hydrocarbons, carbon dioxide, ammonia, propane, butane, propene, water or a synthetic refrigerant such as chlorofluorocarbons or partly halogenated hydrofluorocarbons.
The proposed valve has a housing with at least one first and one second connection opening. The connection openings open into a valve chamber of the housing. In the valve chamber, a valve element is rotatably mounted around an axis of rotation. The valve element comprises a passage formed as a through-bore, for example, that opens into the outer surface of the valve element with a first and second through-opening. In addition, at least one recess is introduced into the outer surface in such a manner that it is spaced apart from the through-openings and the through-bore. Furthermore, the valve element is rotatable about an axis of rotation in the housing via a drive element. The connection opening openings can each have a valve seat that seals the connection opening openings from a gap formed between the valve element and the housing.
When viewed along the axis of rotation of the valve element, the at least one recess and the first through-opening are arranged at the same height as the first connection opening. The at least first connection opening, the first through-opening and the at least one recess are arranged in an area relative to the axis of rotation, such that a hydraulic opening cross-section between the first connection opening and the recess decreases for a predetermined rotational position range of the valve element as the angle of rotation of the valve element increases, while a hydraulic opening cross-section between the first connection opening and the first through-opening increases. Therefore, fluid flows over the recess and through the first through-opening. In this manner, a non-linear increase of the opening cross-section between the first connection opening and the first through-opening can be balanced with the increase of the angle of rotation of the valve element via the recess. In this manner, the increase of the total opening cross-section can be achieved in the direction of a preferably linear increase of the hydraulic opening cross-section of the valve with the angle of rotation.
In a further embodiment, at least one further recess and the second through-opening are arranged at the same height as the second connection opening, as viewed along the axis of rotation of the valve element. The at least second connection opening, the second through-bore and the at least further recess are arranged in an area relative to the axis of rotation such that, depending on the rotational position of the valve element, an overlap between the second connection opening and the further recess and the intermediate space is adjustable. The second through-bore also comprises an overlap with the intermediate space.
In a further embodiment, the recess, the first through-opening and the first connection opening are arranged and formed in such a manner that, in a first rotational position range of the valve element, the recess comprises a first overlap with the first connection opening and a second overlap with the intermediate space. In this manner, the recess establishes a connection between the first connection opening and the intermediate space. In addition, in the first rotational position range of the valve element, the first through-opening comprises a third overlap with the intermediate space. In addition, the intermediate space and/or the second through-opening are connected to the second connection opening. In this manner, a connection between the second connection opening and the first connection opening is enabled in the first rotational position range of the valve element.
If the valve element is now rotated further in the direction of rotation to a second rotational position range, the recess furthermore comprises a first overlap with the first connection opening and a second overlap with the intermediate space. At the same time, the first through-opening comprises a fourth overlap with the first connection opening and a third overlap with the intermediate space. In the second rotational position range, the second through-opening and/or the intermediate space are also connected to the second connection opening. In the second rotational position range, a superposition is thus carried out in which both the recess and the first through-opening each overlap with the first connection opening. In this position, a mass flow from the first connection opening to the second connection opening is possible directly via the first through-opening and the second through-opening of the through-bore and via the first connection opening, the recess, the intermediate space and the first through-opening. In this manner, an extended control of the mass flow is enabled. In particular, with the aid of the superposition, additional control of the mass flow via the recess, the intermediate space and the first through-opening can be achieved independently of the overlap of the first through-opening with the first connection opening. For example, a linearity of the increase in mass flow can be improved with the increase in the rotational position of the valve element in the rotational direction in this manner. The first and second rotational position ranges represent a set angle range of the rotational position of the valve element.
In one embodiment, the recess, the first through-opening and the first connection opening are formed in such a manner that upon further rotation of the valve element in the rotational direction in a third rotational position range, the recess no longer has an overlap with the first connection opening. In the third rotational position range, the first through-opening further comprises a fourth overlap with the first connection opening and no third overlap with the intermediate space. In the third rotational position range, the second through-opening is also connected to the second connection opening. In the third rotational position range, a mass flow between the two connection openings is only passed directly through the through-bore.
In a further embodiment, the first recess, the first through-opening and the first connection opening are formed in such a manner that a hydraulic opening cross-section between the first connection opening and the first through-opening increases in the first rotational position range, with an increase in the rotational position of the valve element, in particular linearly.
In a further embodiment, the recess, the first through-opening and the first connection opening are formed in such a manner that, as the angle of rotation of the valve element increases in the direction of rotation in the second rotational position range, the hydraulic opening cross-section between the first connection opening and the first through-opening and the recess increases, in particular increases linearly. In the second rotational position range, the hydraulic cross-section is defined both by the overlap of the first connection opening with the first through-opening and by the overlap of the first connection opening with the recess, the overlap of the recess with the chamber, and the overlap of the chamber with the first through-opening.
Depending on the chosen embodiment, instead of a one-piece recess, the recess can also be formed as a first partial recess and a second partial recess, wherein the first and second partial recesses are separately introduced in the outer surface of the valve element. When viewed along the direction of rotation of the valve element, the first and second partial recesses are arranged adjacent to one another in a partial angle range. In this manner, it is ensured that there is always a connection between the first connection opening and the intermediate space in the first and second rotational position ranges. Therefore, in a particular rotational position of the valve element, the first connection opening can be connected with the intermediate space via both the first partial recess and via the second partial recess. The formation of the recess in the form of a first and second partial recess allows for simplified manufacturing of the recess in the outer side of the valve element.
In one embodiment, the recess extends up to a predetermined distance from the first through-opening. Preferably, the recess can be symmetrically arranged in relation to a center of the through-opening as seen along the axis of rotation. An end surface of the recess facing an edge area of the first through-opening can be formed so that it is parallel to the edge area of the first through-opening. For example, the through-opening can possess an arc-shaped edge area. Therefore the end surface of the recess can preferably be formed in an arc shape and parallel to the course of the arc-shaped edge area. In this manner, improved linearization of the mass flow can be achieved with an increasing rotational position of the valve element.
The first partial recess can be arranged with a center axis, e.g. as viewed along the axis of rotation, at the level of a center of the first through-opening. The second partial recess can be arranged above or below the center of the first through-opening as viewed along the axis of rotation. For example, the first and second partial recesses can be introduced into the outer surface of the valve element in the form of strip-shaped recesses.
Depending on the selected embodiment, a third partial recess which is arranged in a mirroring symmetrical manner with respect to a center axis of the second partial recess can be provided. For example, the second partial recess is arranged above the first partial recess, and the third partial recess is arranged below the first partial recess. The first and second and, for example, third partial recesses are arranged within the area of the first through-opening when viewed along the axis of rotation.
In a further embodiment, the recess extends to a predetermined distance from the first through-opening. An end surface of the recess that faces the first through-opening can be formed so that it is parallel to an edge area of the first through-opening. This allows the end surface of the recess to be formed as close as possible to the edge area of the first through-opening. Thereby the least change possible in the mass flow in the rotational position of the valve element is achieved, wherein the recess no longer has any overlap with the first outlet opening.
In a further embodiment, the recess is integrally formed with a first partial section and a second partial section. The first partial section extends perpendicularly to the axis of rotation. For example, the first partial section is introduced into the outer surface of the valve element as a rectangular surface. The first partial section can be arranged with a center axis that is perpendicular to the axis of rotation and at the level of the center of the first through-opening. The second partial section is laterally brought outward from the first partial section at the end of the first partial section, and extends along the edge area of the first through-opening over a predetermined area in the direction of the axis of rotation, either upwards or downwards, for a predetermined distance. In this manner, a simple geometry of the recess that allows a desired increase of the mass flow can be provided, in particular a mass flow that is as linear as possible as the angle of rotation of the valve element increases. With an increasing angle of rotation of the valve element, an enlargement of the hydraulic opening cross-section between the first connection opening and the recess can be achieved by the second partial section. In this manner, a non-linear increase in the overlap between the first through-opening and the first connection opening can be equalized, in particular at the start of the overlap.
Depending on the selected embodiment, the recess comprises a third partial section, wherein the third partial section is formed symmetrically and opposite to the second partial section in relation to a center axis of the first partial section, and is connected to the first partial section. By forming the second and third partial sections, an improved flow guidance can be achieved. The second and third partial sections can form the shape of a partial circle, in particular arranged in mirror symmetry to the center axis of the first partial section. The center axis is preferably arranged perpendicularly to the axis of rotation.
In a further embodiment, the second and third partial sections are arranged in mirror symmetry to the center axis of the first partial section, wherein the second and third partial sections have a circular arc shape on a first side that faces the first through-opening. On a second side opposite the first side, the second and third partial sections have a straight surface. The second sides of the second and third partial sections are formed in mirror symmetry to the center axis of the first partial section. These shapes also exhibit improved flow behavior.
In all embodiments, the first and second recesses or further recesses can also be connected to each other via a passage within the valve element.
In addition, at least one recess can be connected to the passage and/or the through-openings in all embodiments.
The invention will be explained in further detail in the following text, with reference to the drawings. Shown are:
The valve element 4 is in communication with a drive element 6 that is coupled to a drive 7. The drive element 6 is sealed against the housing 2 in such a manner that the passage of the drive element 6 is sealed against the intermediate space 21. With the aid of the drive 7, which is formed as an electrical actuator, for example, or as an electrical control element, the valve element 4 can be rotated about the axis of rotation 5 by using the drive element 6, which is formed in a cylindrical shape, for example. In the embodiment shown, the valve element 4 has a spherical outer surface 8. The valve chamber 3 comprises an inner wall 9, which is also spherical in large areas.
The housing 2 comprises a first connection 61, which leads from the outside of the housing 2 to the valve chamber 3, and opens into the valve chamber 3 with a first connection opening 10. A first valve seat 71 against which the outer surface 8 of the valve element forms a seal is formed around the first connection opening 10. The first valve seat can in particular be formed as a substantially annular sealing element, which forms a sealing interface between the housing and the valve element. The first connection opening 10 can be formed in the shape of a bore with a circular cross-section, for example. The housing 2 comprises a second connection 62, which leads from the outside of the housing 2 to the valve chamber 3, and opens into the valve chamber 3 with a second connection opening 11. The second connection opening 11 can be formed as a bore with a circular cross-section, for example. A second valve seat 72 can be formed around the second connection opening 11, against which the outer surface 8 of the valve element 4 forms a seal. The second valve seat can in particular be formed as a substantially annular sealing element, which forms a sealing interface between the housing and the valve element. In the embodiment shown, the first and second connection openings 10, 11 are arranged on an axis. Depending on the chosen embodiment, the first and second connection openings 10, 11 can also be arranged at a fixed angle in relation to each other.
The valve element 4 comprises a through-bore 12. The through-bore 12 extends from a first through-opening 13 to a second through-opening 14. The first and second through-openings 13, 14 are arranged on the outer surface 8 of the valve element 4. In the embodiment shown, the through-bore 12 is provided in the form of a straight bore. Depending on the chosen embodiment, the through-bore 12 can also have other forms. In particular, the first and second through-openings 13, 14 can be arranged so that they are not on an axis through the center of the valve element. In addition, the sizes and shapes of the through-openings 13, 14 can be formed differently.
Depending on the selected embodiment, the valve 1 can also have a cylindrical valve element 4 and a cylindrical valve chamber 3, as shown in
In the embodiment shown, a second recess 16 is additionally introduced in the outer surface 8 of the valve element 4. The second recess 16 is arranged above the first recess 15 and within a height range of the first through-opening 13 in relation to the rotational axis 5. In the embodiment shown, the second recess 16 has a width along the axis of rotation 5 that is similar to the first recess 15.
The second recess 16 is arranged with a gap to the first recess 15 and with a gap to the first through-opening 13. In addition, when viewed in the direction of rotation 17, the second recess 16 does not extend as far from the first through-opening 13 as the first recess 15. The second recess 16 has an end surface 19 which faces an edge area 20 of the first through-opening 13. The end surface 19 is formed parallel to the edge area 20. Depending on the chosen embodiment of the second recess 16, the end surface 19 can also have a different shape, in particular as a straight end surface 19, arranged parallel to the axis of rotation 5.
The first and second recesses 15, 16 can have different depths along the direction of rotation at which they are introduced into the outer surface 8 of the valve element 4. In particular, the depth of the first and second recesses 15, 16 can increase towards the first through-opening 13. The cross-sectional surfaces and the depths of the first and second recesses 15, 16 are formed so as to achieve a desired hydraulic opening cross-section. The hydraulic opening cross-section refers to the hydraulic flow cross-section.
Preferably, the first through-opening 13, the intermediate space 21, the first and second recesses 15, 16 and the first connection opening 10 are formed in such a manner that there is an increase between the rotational positions of the valve elements 4 of
If the valve element 4 is now rotated further in the direction of rotation starting from the position in
The principle of superposition of recesses that are formed separately from the first through-opening can be realized with various shapes of the recesses. The following
Depending on the selected embodiment, the third recess 22 and the second recess can also be connected with the first recess 15 via a further recess in the outer surface 8 of the valve element 4.
In a symmetrical configuration of the valve element 4 and a symmetrical arrangement of the second connection opening, the views through the second connection opening for the respective rotational position of the valve element 4 of
In this example, the valve element 4 is furthermore identically formed in the area of the first through-opening 13 and in the area of the second through-opening 14, wherein identical first and second recesses 15, 28 are arranged at both through-openings 13, 14. The valve element 4 therefore has the shape according to
In the first gap 41, the valve 1 is closed. Neither one of the recesses 15, 28 nor the first through-opening 13 overlaps with the first connection opening 10. The valve element 4 is now moved counterclockwise until there is an overlap between the first recess 15 and the first connection opening 10, as schematically shown in the first row of the second gap 42. At the same time, there is an overlap of the intermediate space 21 with the first recess 15 and the first through-opening 13, as shown in the figure of the second gap 42 and the second row 32. There is also an analogous overlap between the further first recess 28 and the second connection opening 11. In this rotational position, there is accordingly a connection between the first connection opening 10 and the second connection opening 11. The connection is made via the first connection opening 10, the first recess 15, the intermediate space 21, the first through-opening 13, the through-bore 12, the second through-opening 14, the intermediate space 21, the further first recess 28 and the second connection opening 11. This position corresponds to the position of
If the valve element 4 is now moved counterclockwise, a rotational position is obtained, which is shown in the third gap 43. The third gap 43 of
In the third gap 43 and in the second row 32, the cross-section for this rotational position is shown. In this rotational position of the valve element 4, there is also a connection between the first connection opening 10 and the second connection opening 11. Herein the first connection opening 10 is connected to the second recess 16, the second recess 16 is connected to the intermediate space 21, the intermediate space 21 is connected to the first through-opening 13, the first through-opening 13 is connected via the second through-opening 12 to the second through-opening 14, the second through-opening 14 is connected to the intermediate space 21, the intermediate space 21 is connected to the further second recess, and the further second recess is connected to the second recess 11.
If the valve element 4 is now rotated further counterclockwise, an overlap is achieved between the first through-opening 13 and the first connection opening 10, as shown in the figure of the first row 31 and the fourth gap 44. In the first row of the fourth gap, the overlap of the first connection opening 10 with the first recess 15, the second recess 16 and the first through-opening 13 is shown. This rotational position corresponds to
If the valve element 4 is moved counterclockwise, a complete overlap of the first through-opening 13 with the first connection opening 10 is achieved, as shown in the figure of the first row 31 and the fifth gap 45. Therefore there is only one connection between the first and the second connection openings 10, 11, directly via the through-bore 12 and the first and the second through-opening 13, 14, as also shown in the figure of the second row 32 and the fifth gap 45.
Analogously, the embodiments of the valve elements 4 shown in
All described embodiment examples of the valves serve to linearize the hydraulic opening behavior of the through-bores by using the recesses.
The valve can be used, for example, in a cooling circuit, in particular in a heat pump system of a vehicle. The recesses represent so-called expansion recesses. In the shown embodiment, the first connection opening aligns with the second connection opening and can therefore be connected to one another by a straight-line through-bore formed in the valve element nearly without pressure drops. Depending on the application selected, the first and/or second connection opening can be connected to the conduit at the higher pressure.
The proposed valve allows the at least one recess and the through-bore or openings to have no direct connection in the valve element; wherein, however, a hydraulic connection between the at least one recess and the through-bore can be established by forming the intermediate space. Therefore a desired opening behavior of the valve, in particular a desired increase in the hydraulic opening cross-section, can be determined by a corresponding superposition with the increase in the angular position of the valve element.
Depending on the selected embodiment, for example, at least one or more recesses can be provided solely in the area of the first through-opening in the outer surface of the valve element. Furthermore, the second through-opening can be significantly larger in order to simultaneously connect the second through-opening 14 to the second through-opening 11 in the angular positions in which a connection between the first connection opening and the through-opening 13 via the recess is achieved. Depending on the chosen embodiment, the first and second connection openings can also be formed differently.
Number | Date | Country | Kind |
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10 2020 215 164.4 | Dec 2020 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/082472 | 11/22/2021 | WO |