Priority is claimed on Japanese Patent Application 2003-375803 filed Nov. 5, 2003.
This invention relates to a massaging machine and more particularly to the mechanism for adjusting the protrusion of its massaging balls.
For adjusting the amount of protrusion by the massaging balls of a massaging machine, Japanese Patent Publication Tokkai 62-197056 disclosed a method by rotating the massaging arm around the massaging shaft, Japanese Patent Publication Tokkai 2002-159549 disclosed a method of rotating the massaging decelerator around a rotary lifting shaft and Japanese Patent Publication Tokkai 2001-149434 disclosed a method of tilting the massaging unit as a whole by rotating the crank shaft of a guide roller.
The structure becomes complicated if the massaging arm is made rotatable around the massaging shaft in order to control the protrusion of the massaging balls, however, and such a method is not practical for a continuous operation. If the massaging decelerator is rotated around the rotary lifting shaft, on the other hand, the massaging machine becomes noisy because a rack-pinion mechanism is used for the deceleration mechanism and is complicated. If the whole of the massaging unit is to be tilted by rotating the crank shaft of a guide roller, furthermore, the massaging unit will be undergoing an oscillating motion and a fairly large space will be required for its motion. This will make it necessary to make the back portion of the chair to be much thicker.
It is therefore an object of this invention to provide a compact mechanism of a simple structure for controlling the amount of protrusion of the massaging balls of a massaging machine which will be convenient for a continuous operation.
A mechanism embodying this invention for oscillating a massaging unit of a massaging machine and adjusting protrusion of its massaging balls may be characterized as comprising a bracket that supports the massaging unit, a supporting device by which the bracket supports the massaging unit by allowing the massaging unit to oscillate with respect to the bracket around a support axis parallel to the crank shaft of the massaging unit, a rotary driver such as a motor that drives the crank shaft rotationally, and a guiding member having an elongated opening and a crank pin that engages in the elongated opening and serving to guide the crank pin to move with respect to the bracket perpendicularly to the direction of oscillation of the massaging unit and to the support axis.
With the mechanism thus structured, the protrusion of the massaging balls can be adjusted merely by oscillating the massaging unit around its axis of oscillation from the position where it is contained in the bracket. Thus, the adjustment can be effected with a simple structure without requiring a bulky mechanism. Since the oscillation of the massaging unit can be effected by rotating the crank shaft, a continuous operation is also possible.
In the above, it is preferable to dispose the center axis of oscillation at a lower part of the bracket because the massaging unit becomes tilted in the forward direction as it oscillates and if the massaging balls are disposed at an upper part of the mechanism, it becomes possible to carry out a massaging operation on the shoulders from an upper direction.
It is preferable to form the rotary driver so as to include a drive shaft, a worm gear and a worm wheel that engages the worm gear such that the worm gear and the worm wheel serve to transmit the rotary motion of the drive shaft because a reaction force from the user onto the massaging balls does not adversely affect the oscillation of the massaging balls and hence there is no need to provide any brake.
It is also preferable to provide a box, or cases, for containing the crank shaft, the rotary driver and a power transmission mechanism for transmitting the driving force from a power source for causing the massaging balls to undergo massaging and/or pounding operation.
It is further preferable to provide an oscillation detector for detecting oscillation condition of the massaging unit with respect to the bracket such that the amount of protrusion can be controlled on the basis of the detected condition of oscillation.
A massaging machine embodying this invention may be characterized as comprising such a mechanism as described above, a bracket guide for guiding movement of the bracket and a bracket driver for moving the bracket along the bracket guide.
The invention is described next by way of an example with reference to the drawings.
A nut holder 14 is attached to a backside bracket 121, supporting a nut 15 which engages the screw bar 3. As the screw bar 3 is rotated by the lifting motor 8, the nut 15 moves up or down, depending on the direction of this rotation, together with the massaging unit 20 and the bracket 12. Four (two upper and two lower) guide rails 16 (=16a, 16b, 16c and 16d) are attached to the bracket 12 for guiding the bracket 12 in its vertical movement along the guide pipes 4 and 5, two of these four guide rails 16 corresponding to each of the guide pipes 4 and 5.
The four massaging balls 27 of the massaging unit 20, the massaging mechanism and the pounding mechanism for driving them are disposed between the screw bar 3 and the right-hand guide pipe 5. The screw bar 3 is situated closer to the left-hand guide pipe 4 than to the right-hand guide pipe 5.
A planar shaft-supporting bracket 123 for supporting the rotary shaft 19 of a strength-adjusting mechanism, to be described below, is attached to the backside bracket 121 at a position between the screw bar 3 and the massaging unit 20. The other end part (on the right-hand side) of this rotary shaft 19 is supported by the right-hand bracket 122.
As shown in
A strength-adjusting motor 33 is contained in the front-back direction below and on the right-hand side of cases 201 and 202 (together also referred to as a “box”). The output shaft of the strength-adjusting motor 33 protrudes backward from the massaging unit 20, having a pulley 34 attached to its outer periphery. A worm gear 35 for strength adjustment is disposed in the front-back direction approximately at the center between the cases 201 and 202, having a pulley 36 attached coaxially therewith at its backward end part. An endless transmission belt 37 is wound over these two pulleys 34 and 36 such that the driving power of the strength-adjusting motor 33 is transmitted to the worm gear 35 through the transmission belt 37. A transversely extending strength-adjusting shaft 38 is passed through the center of the cases 201 and 202, having a worm wheel 39 attached to its outer periphery approximately at its center in its axial direction. The worm wheel 39 engages with the worm gear 35 such that the rotary driving power of the strength-adjusting motor 33 is transmitted to the worm wheel 39 through the worm gear 35, causing the coaxial strength-adjusting shaft 38 to rotate.
It is advantageous to use the worm gear 35 and the worm wheel 39 as explained above for the transmission of power from the strength-adjusting motor 33 because the reaction force from the user onto the massaging balls 27 hardly affects the oscillatory motion of the massaging unit 20 and hence no brake is required for limiting the reverse motion of the massaging unit 20.
On both right-hand and left-hand end parts of the strength-adjusting shaft 38, strength-adjusting arms 23 and 24, extending parallel thereto, are attached eccentrically thereto in the same direction. Arm rollers 25 and 26 are attached to the outer peripheries of the strength-adjusting arms 23 and 24, respectively.
In what follows, the strength-adjusting shaft 38 is also referred to as a crank shaft, and the strength-adjusting arms 23 and 24 are also referred to as crank pins. The strength-adjusting motor 33, the pulleys 34 and 36, the worm gear 35, the transmission belt 37 and the worm wheel 39 are together referred to as forming a rotary driver. Since the crank shaft and the rotary driver for adjusting the strength of massaging operation, as well as the source of driving power and the power transmission mechanism for the massaging operation can be contained compactly, the massaging unit 20 as a whole can be made smaller and the number of constituent parts and the production cost can be reduced.
The arm rollers 25 and 26 on the strength-adjusting arms 23 and 24 engage with the guide rails 21 and 22 serving as guiding members so as to move therealong as the strength-adjusting shaft 38 is rotated and to thereby change the positional relationship between the strength-adjusting shaft 38 and the guide rails 21 and 22.
The strength-adjusting shaft 38 is supported by the cases 201 and 202 of the massaging unit 20, and the aforementioned rotary shaft 19 passes rotatably in the transverse direction at the bottom end of the cases 201 and 202. The end parts of this rotary shaft 19 are supported by the shaft-supporting bracket 123 and the right-hand bracket 122.
As explained above, the positional relationship between the strength-adjusting shaft 38 and the guide rails 21 and 22 changes as the strength-adjusting shaft 38 rotates. At the same time, the positional relationship also changes between the massaging unit 20 to which the strength-adjusting shaft 38 is attached and the bracket 12 to which the guide rails 21 and 22 are attached. Since the massaging unit 20 is supported through the rotary shaft 19 so as to freely oscillate with respect to the bracket 12, the massaging unit 20 oscillates with respect to the bracket 12 as the strength-adjusting shaft 38 is rotated.
The vertical length of the elongated openings provided to the guide rails 21 and 22 is selected to be longer than the diameter of the circular track of the arm rollers 25 and 26 around the strength-adjusting shaft 38 such that the rotary motion of the arm rollers 25 and 26 at the top and bottom ends of the elongated openings in the guide rails 21 and 22 need not be reversed and hence that the direction of rotation of the strength-adjusting motor 33 need not be reversed. This serves to improve the useful lifetime of the motor. Alternatively, it may be so arranged that the direction of rotation of the strength-adjusting motor 33 is reversed by using the result of detection by a rotation sensor 42 to be described below.
A disc-shaped sensor dog 41 is disposed on the outer periphery of the strength-adjusting shaft 38 at a position on the left-hand side of the massaging unit 20. This sensor dog 41 is provided with circumferentially elongated openings 411a, 411b, 411c and 411d at different radial positions and having different lengths or positions, as shown in
In the above, the sensor dog 41 and the rotation sensor 42 are also together referred to as an oscillation detector.
The strength-adjusting operation is explained next by way of an example where the massaging unit 1 of this invention is incorporated in the back portion of a massaging chair.
When the massaging unit 20 is at the height of the user's waste, the massaging unit 20 is oriented parallel to the guide pipes 4 and 5, as shown in
It is also possible to change the angular position of the strength-adjusting shaft 38 when the massaging unit 20 is at any position with respect to the guide pipes 4 and 5 so as to adjust the protruding positions of the upper massaging balls and to thereby change the compressive force on the contacting body part of the user.
According to still another method of operation, the strength-adjusting shaft 38 is rotated in the same direction when the massaging unit 20 is at an arbitrary position with respect to the guide pipes 4 and 5 or while it is being moved such that the distance of protrusion by the massaging balls 27 will continuously change and hence that an effect of shiatsu massage can be obtained. Since the strength-adjusting shaft 38 is in the form of a crank, a sinusoidal motion can be obtained by its rotational motion. In other words, the motion of oscillation is the slowest when the massaging unit 20 is protruding the farthest in the forward direction or is retracted the most in the backward direction. Thus, although the strength-adjusting motor 33 rotates at a constant speed, the feeling of natural shiatsu can be experienced by the user.
In summary, with a strength-adjusting mechanism thus structured, the strength of massaging can be adjusted merely by the oscillating motion of the massaging unit 20 from the condition where it is contained in the bracket 12, that is, without requiring the massaging machine to become large in size. Since the oscillatory motion of the massaging unit 20 is effected by the rotary motion of the strength-adjusting shaft 38, the structure can remain simple and continuous operations are also possible. It is also possible to carry out adjustments at a high speed of operation.
Some other aspects of the structure of the massaging unit 20 are explained next with reference (in part) to
As explained above, the massaging unit 20 supports rotatably four massaging balls 27 arranged in two rows and two columns each at a tip of a pair of approximately V-shaped ball-supporting arms 28 and 29 supported rotatably by the arm-supporting members 31 and 32 around rotary shafts 51 and 52, respectively. Each of the ball-supporting arms 28 and 29 is provided with a stopper 53 or 54 for stopping its rotary motion which is limited by the contact between the stopper 53 or 54 with the corresponding arm-supporting member 31 or 32.
Inside the arm-supporting members 31 and 32 and at positions inside the ball-supporting arms 28 and 29 near their base ends, there are inwardly protruding columnar members 571, 572, 581 and 582 connected by coil springs 59. These coil springs 59 serve to provide a biasing force on lower parts 282 and 292 of the ball-supporting arms 28 and 29 in a diagonally backward direction such that the upper massaging balls 27a and 27c will protrude forward and the lower massaging balls 27b and 27d will be retracted backward under normal conditions when there is no external force acting on them.
Outwardly protruding columnar members 611 and 612 are formed on the outer sides of upper parts of the arm-supporting members 31 and 32 in the direction of a massaging shaft 60. A sectionally U-shaped planar member 62 is attached to the front of an upper portion of the massaging unit 20 with its right-hand and left-hand end parts further bent in outward directions. Forwardly protruding columnar members 631 and 632 are formed on these outwardly bent side end parts. Noise-suppressing springs 641 and 642 are stretched between the outwardly protruding columnar members 611 and 612 and the forwardly protruding members 631 and 632 for supplying biasing forces on the arm-supporting members 31 and 32 in upward directions such that their oscillations at the time of the pounding operations of the massaging machine are thereby absorbed and suppressed.
Cylindrical sloped sleeves 661 and 662 are affixed on both sides of the massaging shaft 60, each sloped with respect to its axial direction and eccentric in its radial direction. These sleeves 661 and 662 are sloped symmetrically with respect to each other in the right-left direction. The arm-supporting members 31 and 32 (made of a resin material) are rotatably engaged to the outer peripheral surfaces of the sloped sleeves 661 and 662 through bearings.
As shown in
Regarding the massaging mechanism of the massaging unit 20, what is herein referred to as the driving power source for the massaging operation is represented by a massaging motor 83 which is disposed next to the strength-adjusting motor 33 at a lower part of the massaging unit 20, and what is herein referred to as its power transmission mechanism includes the massaging shaft 60, a small pulley 84 attached to the output shaft of the massaging motor 83, a worm wheel 88 attached coaxially to the outer periphery of the massaging shaft 60, a worm gear 86 disposed in the front-back direction on the massaging unit 20 and engaging with the worm wheel 88 a larger pulley 87 attached to the shaft of the worm gear 86 and an endless transmission belt 85 wound over the outer peripheries of the pulleys 84 and 87.
Regarding the pounding mechanism of the massaging unit 20, what is herein referred to as the driving power source for the pounding operation is represented by a pounding motor 89 which is at an upper backward position of the massaging unit 20, and what is herein referred to as its power transmission mechanism includes a pounding shaft 72 which is driven by the pounding motor 89, a small pulley 90 attached to the output shaft of the pounding motor 89, a large pulley 92 attached coaxially to the outer periphery of the pounding shaft, 72 and an endless transmission belt 91 wound over the outer peripheries of the pulleys 90 and 92.
An approximately disc-shaped massaging sensor dog 93 is disposed on the outer periphery of the massaging shaft 60 at a position inside the right-hand arm-supporting member 31. This massaging sensor dog 93 is comprised of a disc-shaped portion 931 of the same diameter and a protrusion 932 which protrudes outward from the disc-shaped portion 931. The peripheral parts of the disc-shaped portion 931 are bent into the axial direction to form a detection target part 9311. The detection target part 9311 may be formed only at one place on the periphery or at a plurality of places. The outer end part of the protrusion 932 is also bent in the axial direction to form an origin detection target part 9321. A rotation sensor 94 and an origin sensor 95 for the massaging shaft 60 respectively corresponding to the detection target part 9311 and the origin detection target part 9321 are disposed on a sensor board 96 opposite the massaging sensor dog 93. The rotation sensor 94 and the origin sensor 95 are each adapted to detect the interruption of the optical path from its light-emitting part and light-receiving part. The sensor board 96 is attached to the right-hand side surface of the massaging unit 20.
A pounding sensor dog 97 is disposed on the outer periphery of the pounding shaft 72 at a position inside the large pulley 92 for the pounding motion. The pounding sensor dog 97 also comprises a disc-shaped material, like the massaging sensor dog 93, with its peripheral part bent in the axial direction to form a detection target part. A rotation sensor 98 corresponding to this pounding sensor dog 97 is also disposed on the same sensor board 96 and is structured similarly to the aforementioned rotation sensor 94 for the massaging shaft 60.
The massaging unit 20 thus structured is adapted to undergo its massaging operation by stopping the rotation of the pounding shaft 72 and by rotating only the massaging shaft 60. At this time, the massaging balls 27 move such that the distance between the left-hand massaging balls 27a and 27c and the right-hand massaging balls 27b and 27d will vary. It is also possible to switch between an upward massaging mode and a downward massaging mode by changing the direction of rotation of the massaging shaft 60.
If the rotation of the massaging shaft 60 is stopped and only the pounding shaft 72 alone is rotated and the ball-supporting arms 28 and 29 are caused to oscillate around the massaging shaft 60, the massaging unit 20 can function in the pounding mode.
If both the massaging shaft 60 and the pounding shaft 72 are stopped and the massaging unit 20 is moved vertically upward and downward along the guide pipes 4 and 5, the massaging unit 20 can be used in a back-stretching mode of operation.
Number | Date | Country | Kind |
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2003-375803 | Nov 2003 | JP | national |