Patent Application
20220154533
The present disclosure relates generally to masts for drilling machines. More particularly, the present disclosure relates to a mast that defines an opening to allow operator ingress and egress to and from an inner volume of the mast from a lateral side of the mast.
Drilling machines are used to drill into ground surfaces in applications, such as mining. In one example, a drilling machine may be used to drill holes into a ground surface to access minerals, liquids, or gases, or to place explosives in preparation for blasting. Such drilling machines may include a chassis which may support a drill tower (commonly known as a “mast”). The mast commonly defines an inner volume where a number of systems and/or sub-systems associated with the drilling machine may be housed. As an example, the mast may house a plurality of drilling components, such as a drill carousel, multiple pipe segments (e.g., drill pipes, drill rods, drill extenders, etc.), a drill string formed from a combination of pipe segments, a rotary drill head, a drill bit (e.g., rotary or hammer style) and the like, that may be applied to drill the holes into the ground surface.
Such systems and/or sub-systems may require regular servicing and maintenance. In some cases, a service and maintenance activity of such systems and/or sub-systems may be carried out frequently—e.g., daily, weekly, or monthly, as otherwise, such systems and/or sub-systems may undergo cyclic fatigue and stress. Accessing the inner volume of the mast for servicing such systems and/or sub-systems, however, is a tedious and time-consuming affair, affecting machine downtime and productivity.
In an aspect of the present disclosure, a mast for a drilling machine is disclosed. The mast includes a frame assembly defining an inner volume to accommodate a drilling assembly of the drilling machine. The frame assembly is configured to move between a lowered position and a raised position with respect to a chassis of the drilling machine. The frame assembly includes a first beam and a second beam. Both the first beam and the second beam are configured to be directed towards a lateral side of the drilling machine when the frame assembly is at the lowered position. The frame assembly further includes a plurality of links sequentially arranged between the first beam and the second beam, thereby coupling the first beam to the second beam. Also, the frame assembly includes a plurality of reinforcement members correspondingly disposed and spanning between successive links of the plurality of links, with at least one pair of successive links of the plurality of links being devoid of a reinforcement member of the plurality of reinforcement members. The frame assembly also includes a plate disposed between the successive links of the at least one pair of successive links. The plate is coupled to each link of the at least one pair of successive links and to the first beam and the second beam. The plate defines an opening to facilitate access to the inner volume of the frame assembly. The first beam, the second beam, the plurality of links, the plurality of reinforcement members, and the plate, combinedly form a truss.
In another aspect, the present disclosure is directed to a drilling machine. The machine includes a chassis, a drilling assembly, and a mast. The mast includes a frame assembly that defines an inner volume to accommodate the drilling assembly. The frame assembly is configured to move between a lowered position and a raised position with respect to the chassis. The frame assembly includes a first beam and a second beam. Both the first beam and the second beam are configured to be directed towards a lateral side of the drilling machine when the frame assembly is at the lowered position. The frame assembly further includes a plurality of links sequentially arranged between the first beam and the second beam, thereby coupling the first beam to the second beam. Also, the frame assembly includes a plurality of reinforcement members correspondingly disposed and spanning between successive links of the plurality of links, with at least one pair of successive links of the plurality of links being devoid of a reinforcement member of the plurality of reinforcement members. The frame assembly also includes a plate disposed between the successive links of the at least one pair of successive links. The plate is coupled to each link of the at least one pair of successive links and to the first beam and the second beam. The plate defines an opening to facilitate access to the inner volume of the frame assembly. The first beam, the second beam, the plurality of links, the plurality of reinforcement members, and the plate, combinedly form a truss.
Reference will now be made in detail to embodiments of the disclosure, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
Referring to
The machine 100 may include a forward end 104 and a rearward end 106 opposite to the forward end 104. The forward end 104 and the rearward end 106 may be defined in relation to an exemplary direction of travel (indicated by an arrow ‘A’) of the machine 100, with said direction of travel being defined from the forward end 104 towards the rearward end 106. Also, the machine 100 may include two lateral sides, i.e., a first lateral side (or left side) 108 and a second lateral side (or right side) 108′ opposite to the first lateral side 108. The two lateral sides may be located transversely relative to the exemplary direction of travel ‘A’ of the machine 100.
The machine 100 includes a chassis 110, ground-engaging traction assemblies 112, a propulsion system 114, an operator cabin 116, a mast 118, and a drilling assembly 120. The chassis 110 may extend from the forward end 104 to the rearward end 106 of the machine 100. The chassis 110 may accommodate the propulsion system 114, the operator cabin 116, the mast 118, and the drilling assembly 120, although other known components and structures may be supported by the chassis 110, as well. Also, the chassis 110 may include one or more jack units 122. The one or more jack units 122 may be configured to extend generally downwardly, relative to the machine 100, and be pushed against an underlying ground 124 (or the jobsite 102) to stabilize and level the machine 100 during the drilling operations. In the present disclosure, four jack units 122 are provided (two of which are located towards the first lateral side 108 and thus illustrated, see
The chassis 110 may be supported on the ground 124 by the ground-engaging traction assemblies 112. The ground-engaging traction assemblies 112 may include a set of crawler tracks 126. The crawler tracks 126 may be configured to move and transport the machine 100 from one location to another, according to a customary practice known in the art. In the present embodiment, two crawler tracks 126 are provided, one on each side of the machine 100 (only one crawler track 126 is visible in
The ground-engaging traction assemblies 112 may be powered by the propulsion system 114 to operate, and to propel the machine 100 along the ground 124. The propulsion system 114 may include an engine (not shown), such as an internal combustion engine, configured to power operations of various systems on the machine 100, typically by combusting fuel. Optionally, the propulsion system 114 may also include an electrical power source, applicable either alone or in combination with the internal combustion engine.
The operator cabin 116 may be supported over the chassis 110. The operator cabin 116 may facilitate stationing of one or more operators therein, to monitor the operations of the machine 100. Also, the operator cabin 116 may house various components and controls of the machine 100, such as joysticks, display units, etc. (not shown), that may be used for facilitating the machine's movement and operation at the jobsite 102. In the present embodiment, the operator cabin 116 is located proximal to the rearward end 106 of the machine 100 and distal to the forward end 104 of the machine 100 (see
Referring to
The mast 118 may house and support the drilling assembly 120. For example, the drilling assembly 120 may be accommodated within the inner volume 130 of the frame assembly 128 of the mast 118. The drilling assembly 120 may be configured to drill and/or penetrate into the ground 124. The drilling assembly 120 may include several drilling components, such as a drill carousel, pipe segments (e.g., drill pipes, drill rods, drill extenders, etc.), a drill string formed from a combination of pipe segments, a drill head, a drill bit, and the like. Such drilling components and their functionality are known in the art, and therefore, they are not discussed, for the sake of brevity.
The machine 100 may further include a mast access assembly 134. The mast access assembly 134 may be located towards the forward end 104 of the machine 100. The mast access assembly 134 may include a platform 136, a stairway 138, and a handrail 140. The platform 136 may define a surface 142 on which an operator (or service personnel) may be stationed, at any given point, for access into the mast 118. The surface 142 may include a treaded portion (not shown) to provide traction to the operator walking on the surface 142. The platform 136 may be connected to the stairway 138 to allow an operator to reach up to the platform from an upper deck 144 of the machine 100. The stairway 138 may include steps (not shown) that may lead an operator all the way up to the platform 136 (as shown, the surface 142 of the platform 136 is disposed above the upper deck 144). The handrail 140 may be coupled to the platform 136 and the stairway 138 to which the operator (or service personnel) may hold onto (to maintain three-points of contact for support and stability) while climbing or moving up to the platform 136 by using the stairway 138.
Referring to
The frame assembly 128 includes a first beam 156, a second beam 158, a plurality of links 162, a plurality of reinforcement members 164, and a plate 166. The first beam 156 and the second beam 158 may include (or be formed from) tubular elements or segments, or solid bars or beams. Although not limited, the first beam 156 and the second beam 158 may be substantially identical (e.g., in dimensions and/or shapes) to each other. The first beam 156 and the second beam 158 may include a cross-sectional shape, such as, but not limited to, a rectangular cross-sectional shape, a circular cross-sectional shape, an elliptical cross-sectional shape, an I-shaped cross-sectional shape, a C-shaped cross-sectional shape, a triangular cross-sectional shape, or a polygonal cross-sectional shape.
The first beam 156 and the second beam 158 may extend between the first end 150 and the second end 152, along the length 1′ of the frame assembly 128. The first beam 156 and the second beam 158 may be disposed spaced apart from one another—i.e., the first beam 156 may be disposed vertically below the second beam 158 in the lowered position of the frame assembly 128 such that the first beam 156 may be located relatively closer to the ground 124 than the second beam 158 (see
The first beam 156 and the second beam 158 may collectively form a pair 160. In some examples, the frame assembly 128 may include an additional pair of beams (not shown) that is similar to the pair 160, such that the pair 160 and the additional pair may be disposed spaced apart from one another and may be located transversely relative to the length 1′ of the frame assembly 128. The pair 160 may be directed towards the first lateral side 108 of the machine 100 or towards the left-hand side 154 of the frame assembly 128, while the additional pair may be directed towards the second lateral side 108′ of the machine 100 or towards the right-hand side of the frame assembly 128, when the frame assembly 128 is in the lowered position. In the illustrated embodiment, the pair 160 is directed towards the first lateral side 108 of the machine 100.
The plurality of links 162 may include tubular elements, or solid bars or beams. The links 162 may include a cross-sectional shape such as, but not limited to, a rectangular cross-sectional shape, a circular cross-sectional shape, an elliptical cross-sectional shape, an I-shaped cross-sectional shape, a C-shaped cross-sectional shape, a triangular cross-sectional shape, or a polygonal cross-sectional shape. As shown in
Further, the links 162 are sequentially arranged between the first beam 156 and the second beam 158. In that manner, the links 162 are spaced apart from each other along the length 1′ of the frame assembly 128. In an example, the links 162 may be sequentially and equidistantly arranged between the first beam 156 and the second beam 158. In another example, in which the frame assembly 128 may include two pairs 160, links (similar to the links 162) may be sequentially and equidistantly arranged between the two first beams 156 of the two pairs 160, respectively, (only one of which is visible in
The reinforcement members 164 may be tubular elements (e.g., steel tubular elements), or solid bars or beams, which may have a circular, elliptical, triangular, square, polygonal, I-shaped, or any other type of cross-section known in the art. The reinforcement members 164 are correspondingly disposed and span between the successive links 162 (i.e., one reinforcement member 164 is disposed and spans between a preceding link 162 and a succeeding link 162). Further, the reinforcement members 164 may be disposed angularly with respect to the links 162 and to the first beam 156 and the second beam 158. In the present embodiment, each reinforcement member 164 is disposed angularly between the preceding link 162 and the succeeding link 162 such that each reinforcement member 164 may be coupled to the preceding link 162 at a location proximal to the first end 170 of the preceding link 162, and may be coupled to the succeeding link 162 at a location proximal to the second end 172 of the succeeding link 162, or vice versa, as shown in
According to an aspect of the present disclosure, at least one pair 186 of the successive links 162 (i.e., one pair comprising the preceding link 162 and the succeeding link 162) may be devoid of the reinforcement member 164. More particularly, the pair 186 of the successive links 162 may include a first link 162′ and a second link 162″, and a reinforcement member 164 may be omitted from between the first link 162′ and the second link 162″.
The plate 166 is disposed between the first link 162′ and the second link 162″. The plate 166 may have a flat shape. The plate 166 may be a rectangularly shaped plate defined by four side edges—a first side edge 202, a second side edge 204, a third side edge 206, and a fourth side edge 208. In the present embodiment, all the four side edges of the plate 166, i.e., the first side edge 202, the second side edge 204, the third side edge 206, and the fourth side edge 208, may include a linear profile. The first side edge 202 and the second side edge 204 may be disposed spaced apart and substantially parallel to one another. Similarly, the third side edge 206 and the fourth side edge 208 may be disposed spaced apart and substantially parallel to one another. Also, the first side edge 202 and the second side edge 204 may be orthogonally oriented with respect to the third side edge 206 and the fourth side edge 208. In that manner, the first side edge 202 and the second side edge 204 may be oriented substantially parallel to the links 162 (or the first link 162′ and the second link 162″), and substantially perpendicular to the first beam 156 and the second beam 158. In the same manner, the third side edge 206 and the fourth side edge 208 may be oriented substantially parallel to the first beam 156 and the second beam 158, and substantially perpendicular to the links 162 (or the first link 162′ and the second link 162″).
Referring to
Also, the first inner edge 210 and the second inner edge 212 may be disposed upright relative to the third inner edge 214. The fourth inner edge 216 may extend from the first inner edge 210 to the second inner edge 212 to uninterruptedly and contiguously connect the first inner edge 210 with the second inner edge 212. Also, the fourth inner edge 216 defines an apex 218 at a height ‘H’ with respect to the third inner edge 214. In the present embodiment, the height ‘H’ of the apex 218 with respect to the third inner edge 214 is at least 660 millimeters. For example, the height ‘H’ of the apex 218 is 908.3 millimeters. Further, the fourth inner edge 216 may be defined in such a manner that a concavity of a curvature defined by the fourth inner edge 216 may face and/or be directed towards (i.e., into) the opening 220.
The opening 220 may define an inverted U-shaped profile, when the frame assembly 128 is at the lowered position (see
The plate 166 is coupled to the first link 162′ and the second link 162″, and to the first beam 156 and the second beam 158. In the present embodiment, the first side edge 202 of the plate 166 may be coupled to the first link 162′, and the second side edge 204 of the plate 166 may be coupled to the second link 162″, respectively (see
In some embodiments, the plate 166 may possess a stiffness similar or equivalent to the stiffness of a reinforcement member 164 so as to impart strength to the truss 222, enabling the truss 222 to withstand various loads acting on the frame assembly 128. In some embodiments, the plate 166, the first beam 156, the second beam 158, the links 162 (including the first link 162′ and the second link 162″), and the reinforcement members 164 may be an integrated structure (i.e., requiring no coupling with each other) fabricated via casting, additive manufacturing, etc.
The plate 166 may be disposed on the frame assembly 128 in a manner that the opening 220 may align with the platform 136 of the mast access assembly 134, when the frame assembly 128 is in the lowered position (see
The first beam 156, the second beam 158, the links 162, and the reinforcement members 164 may be made up of materials, such as steel. The plate 166 may be fabricated from a suitable material which may be compatible with or the same as the material from which the first beam 156, the second beam 158, the links 162, and the reinforcement members 164, are fabricated.
During a drilling operation, several components associated with the drilling assembly 120 (disposed within the inner volume 130 or attached to the frame assembly 128) may be subjected to cyclic loading. As a result, such components may require regular servicing and maintenance—e.g., daily, weekly, or monthly. To perform the servicing and maintenance of such components, an operator (or service personnel), may enter the inner volume 130 of the mast 118 (e.g., at the end of a work cycle). In this regard, the mast 118 provides an opening 220 that facilitates the operator (or service personnel) to easily enter into the inner volume 130 of the mast 118, when the frame assembly 128 is in the lowered position.
During service or maintenance, an operator may move the frame assembly 128 from the raised position (see
By way of the opening 220 formed in the plate 166, an operator thus gains access into the inner volume 130 from a side of the mast 118, for example—from the left-hand side 154 of the frame assembly 128 of the mast 118, thus making the access into and out of the inner volume 130 (e.g., both ingress and egress) easy and safe. The above-discussed arrangement of the plate 166 with the opening 220 may be formed on the other side of the frame assembly 128 i.e., on the right-hand side 154′ of the frame assembly 128, as well, such that the operator (or service personnel) may gain access from either side of the frame assembly 128.
It will be apparent to those skilled in the art that various modifications and variations can be made to the method/process of the present disclosure without departing from the scope of the disclosure. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the method/process disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope of the disclosure being indicated by the following claims and their equivalent.
