The present invention relates generally to gas turbine engines and, more particularly, to mateface gap configurations for airfoil structures in turbine engines.
A gas turbine engine typically includes a compressor section, a combustor, and a turbine section. The compressor section compresses ambient air that enters an inlet. The combustor combines the compressed air with a fuel and ignites the mixture creating combustion products defining a working fluid. The working fluid travels to the turbine section where it is expanded to produce a work output. Within the turbine section are rows of stationary vanes directing the working fluid to rows of rotating blades coupled to a rotor. Each pair of a row of vanes and a row of blades forms a stage in the turbine section.
Advanced gas turbines with high performance requirements attempt to reduce the aerodynamic losses as much as possible in the turbine section. This in turn results in improvement of the overall thermal efficiency and power output of the engine. One possible way to reduce aerodynamic losses is to incorporate endwall contouring on the blade and vane shrouds in the turbine section. Endwall contouring when optimized can result in a significant reduction in secondary flow vortices which may contribute to losses in the turbine stage.
In accordance with one aspect, the present disclosure provides an assembly of flow directing members that may be located in an axial flow path for a working gas in a turbine engine. A plurality of airfoils is mounted to respective platforms. Each airfoil includes a span dimension extending radially outwardly through the flow path and a chord dimension generally extending in an axial direction of the flow path. The platforms comprise endwalls facing the flow path and defining a circumferential boundary of the flow path. The platforms comprise an adjoining pair of platforms having side edges defining matefaces adjoining each other and forming a mateface gap extending from an upstream edge of the platforms to a downstream edge of the platforms. The working gas defines a flow field adjacent to the endwalls comprising streamlines extending generally transverse to the axial direction from a first airfoil toward an adjacent second airfoil. The mateface gap comprises a transverse portion that traverses a direction of the streamlines at the location of the transverse portion. The mateface gap further comprises an aligned portion that is aligned with the direction of the streamlines at the location of the aligned portion.
In accordance with additional aspects, the mateface gap at the transverse portion may comprise a stepped down elevation extending in a downstream direction of the streamlines. In a particular aspect, the endwalls between the first and second airfoils may comprise a contoured endwall region including a decreasing elevation portion extending in a direction from the first airfoil toward the second airfoil. The mateface gap may extend across the decreasing elevation portion. Alternatively or in addition, a first airfoil side one of the adjoining platforms may comprise a cooling fluid passage that communicates with the transverse portion of the mateface gap, and that may be aligned with the streamline direction to project a cooling fluid flow across the mateface gap and over the stepped down elevation of a second airfoil side one of the adjoining pair of platforms. Alternatively or in addition, a second airfoil side one of the adjoining platforms may comprise a cooling fluid passage that communicates with the transverse portion of the mateface gap, and that may be aligned to project a cooling fluid flow across the mateface to impinge upon an opposing first airfoil side of the mateface gap, and the first airfoil side of the mateface gap may be configured to redirect the impinging cooling fluid flow in the direction of the streamlines at the transverse portion.
In accordance with an additional aspect, the transverse portion of the mateface gap may be oriented generally perpendicular to the direction of the streamlines at the location of the transverse portion.
In accordance with a further aspect, the mateface gap may comprise first and second aligned portions, wherein the transverse portion is located between the first and second aligned portions. The mateface gap may further comprise at least two inflection points that are directed in opposite directions. In accordance with an alternative aspect, the mateface gap may comprise first and second transverse portion, wherein the second transverse portion is located between the second aligned portion and the downstream edge. The mateface gap may further comprise three inflection points that are directed in alternating directions and form transitions between the first and second transverse portions and the first and second aligned portions.
In accordance with another aspect of the invention, the present disclosure provides an assembly of flow directing members that may be located in an axial flow path for a working gas in a gas turbine engine. A plurality of airfoils is mounted to respective platforms. Each airfoil includes a span dimension extending radially outwardly through the flow path and a chord dimension generally extending in an axial direction of the flow path. The platforms comprise endwalls facing the flow path and defining a circumferential boundary of the flow path. The platforms comprise an adjoining pair of platforms having side edges defining matefaces adjoining each other and forming a mateface gap extending from an upstream edge of the platforms to a downstream edge of the platforms. A contoured endwall region is defined on endwalls between a first airfoil and an adjacent second airfoil and includes a decreasing elevation portion extending in a direction from the first airfoil toward the second airfoil, and the mateface gap extends across the decreasing elevation portion. The working gas defines a flow field adjacent to the endwalls and comprises streamlines extending generally transverse to the mateface gap in a direction from the first airfoil toward the second airfoil. A cooling fluid passage is provided that communicates with the mateface gap, and the cooling fluid passage is configured to provide a flow of cooling fluid into the flow path in a direction of the streamlines of the flow field adjacent to the cooling fluid passage. The mateface gap at the cooling fluid passage comprises a stepped down elevation extending in a downstream direction of the streamlines.
In accordance with further aspects of the invention, a first airfoil side one of the adjoining platforms may comprise a cooling fluid passage that communicates with the mateface gap, and which may be aligned with the streamline direction to project a cooling fluid flow across the mateface gap and over the stepped down elevation of a second airfoil side one of the adjoining pair of platforms. The second airfoil side one of the adjoining pair of platforms may be formed such that it does not include a cooling fluid passage in communication with the mateface gap in an area opposite from the cooling fluid passages in the first airfoil side one of the adjoining platforms. In an alternative aspect, a second airfoil side one of the adjoining platforms may comprise a cooling fluid passage that communicates with the mateface gap, and which is aligned to project a cooling fluid flow across the mateface to impinge upon an opposing first airfoil side of the mateface gap; the first airfoil side of the mateface gap may further be configured to redirect the impinging cooling fluid flow in the direction of the streamlines at the transverse portion. In particular, the first airfoil side of the mateface gap may be configured with an inwardly concave contour to redirect the impinging cooling fluid flow in a reverse direction in order to flow in the direction of the streamlines. In a further alternative aspect, a seal may extending between the adjacent matefaces and may include a cooling fluid passage that provides a flow of cooling fluid through the seal counteracting flow of the working gas into the mateface gap; the flow of cooling fluid through the seal may have a component in the direction of the streamlines at the location of the passages.
While the specification concludes with claims particularly pointing out and distinctly claiming the present invention, it is believed that the present invention will be better understood from the following description in conjunction with the accompanying Drawing Figures, in which like reference numerals identify like elements, and wherein:
In the following detailed description of the preferred embodiment, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration, and not by way of limitation, a specific preferred embodiment in which the invention may be practiced. It is to be understood that other embodiments may be utilized and that changes may be made without departing from the spirit and scope of the present invention.
One possible way to reduce aerodynamic losses in the turbine section of a gas turbine engine is to incorporate endwall contouring on the blade and vane shrouds in the turbine section. Endwall contouring when optimized can result in a significant reduction in secondary flow vortices which can contribute to high losses in the stage. In addition, endwall contouring can also help reduce heat load into the part, which may permit a reduction in the cooling requirements of the part as well as improving part life. However, it has been observed that, even with endwall contouring, the actual turbine efficiency may be lower than an efficiency predicted for an endwall contour design. Such losses may be due to a negative impact associated with an interface or gap between adjacent components, such as adjacent blade structures or vane structures. In particular, these interfaces are manifested as mateface gaps between components which form troughs in the gas path. The main flow of a working gas passing through the turbine section can enter the mateface gaps, stagnate on one of the matefaces and then re-circulate and travel downstream in the gap. This flow stagnation and flow recirculation is believed to interfere with the beneficial effects of the endwall contour, such effects including a substantially continuous attached flow with reduced secondary vortices along the endwalls. Further, leakage flow ejected from the mateface gaps back into the flow passing over the contoured endwalls may induce additional pressure losses, further counteracting the design benefits of endwall contouring.
In accordance with an aspect of the present invention, a mateface design for airfoil structures in a gas turbine engine provides a non-linear configuration extending in an axial direction of the turbine, and may include one or more inflection points, and may be configured with either straight or curved portions. The elevation of the platforms or shrouds between two adjacent airfoil structures need not be the same or follow a smooth contour. A modified mateface gap may be configured to facilitate flow of a portion of the working gas along endwall contouring of the platforms or shrouds to mitigate pressure losses of flow. A portion of the mateface gap may be oriented generally perpendicular to a flow direction of the working gas passing over the end walls, and another portion of the mateface gap may be aligned generally parallel with the flow direction. In accordance with an aspect of the mateface design, a backward facing step type arrangement may be employed to improve aerodynamics locally. The orientation of the backward facing step is located with reference to a flow field of the working gas at the endwalls defined on the platforms or shrouds.
It should be understood that the aspects described in the following discussion may be applied equally to a vane structure or blade structure incorporated in a turbine section of a gas turbine engine, and are generally referred to herein as airfoil structures. As described herein, an airfoil structure includes a radially extending flow directing member or airfoil supported to a circumferentially and axially extending platform or shroud, hereinafter referred to as a platform, forming either an inner or outer peripheral boundary for a flow path of a hot working gas flowing axially through the turbine section.
In accordance with one aspect, the present invention may be incorporated on an endwall of a platform including contours intended to reduce formation of secondary vortices in flow passing over the endwall. Such endwall contours typically include peaks and valleys and substantially continuous inclined or ramped surfaces therebetween. In order to take advantage of this contour, a mateface gap between adjacent airfoil structures may be located such that it is downstream of a peak of the contour, as defined with reference to the flow direction of one or more streamlines in a flow field adjacent to the endwall. Locating the mateface gap downstream of a contour peak, or higher elevation area, results in a backward facing step formed by the matefaces defining the gap. Further, as is described in detail below, mateface cooling holes and gap seal leakage flows may be oriented to facilitate attached flow by counteracting formation of secondary vortices, such as by energizing the flow field passing over the endwall at the location of the mateface gap.
Various aspects are now described with reference to the drawings. In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of one or more aspects. It may be evident, however, that such aspect(s) may be practiced without these specific details.
In
Referring to
The airfoils 204a, 204b each include a generally concave pressure side 214 and a generally convex suction side 216 defined by a radially extending spanwise dimension and an axially extending chordwise dimension, the chordwise dimension extending between a leading edge 218 and a trailing edge 220. The adjacent airfoils 204a, 204b form a flow passage 222 therebetween bounded by radially inner and outer endwalls, i.e., comprising an endwall 212 at either end. During operation, the working fluid flows axially downstream through the flow passage 222 defined between the airfoil structures 202a, 202b, i.e., comprising either vanes 114 or blades 116. The airfoil structures 202a, 202b are shaped for extracting energy from the working fluid as the working fluid passes through the flow path 120.
As noted above, the adjoining pair of platforms 206a, 206b form a mateface gap 210 therebetween. In particular, referring to
The mateface gap 210 may additionally comprise an aligned portion 236, extending from an upstream end of the transverse portion 234, and generally aligned with the direction of at least a portion of the streamlines 238, as particularly depicted by streamlines 238A, at the location of the aligned portion 236. In accordance with a further aspect of the invention, the aligned portion 236 may comprise a first aligned portion 236 extending from the upstream edge 230 to the transverse portion 234, and a second aligned portion 240 may be provided generally aligned with streamlines 238A at the location of the second aligned portion 240. The second aligned portion 240 may extend from the downstream end of the transverse portion 234 to the downstream edge 232. Hence, the mateface gap 210 may comprise a non-linear path from the upstream edge 230 to the downstream edge 232 including, in the exemplary configuration of
In accordance with a particular aspect of the mateface gap 210, the mateface gap 210 is configured to extend either substantially transverse, e.g., perpendicular, to the local streamlines 238, or extend substantially parallel to the local streamlines 238. The orientation of the mateface gap 210 with reference to the local streamlines 238 is such that stagnation of the flow field and/or formation of secondary vortices at the mateface gap 210 may be substantially reduced or minimized, thereby reducing pressure losses in the flow field.
As may be seen in
The configuration of the mateface gap 210, i.e., with a transverse portion 234 and aligned portions 236, 240, may operate to avoid flows that could offset the advantages provided to the flow field by the contoured configuration. In particular, as described above, the mateface gap 210 is configured to substantially reduce or minimize stagnation of the flow and/or formation of secondary vortices at locations where the flow field passes over the mateface gap 210. Further, the transverse portion 234 of the mateface gap 210 is positioned and oriented at locations where the elevation decreases in the direction of flow of the streamlines, e.g., streamlines 238T. Such an orientation for the transverse portion 234 creates a backward facing step, i.e., decreasing elevation, from the mateface 228a to the mateface 228b, as is illustrated, for example, in
It should be understood that, although the transverse portion 234 is illustrated as a straight portion extending between the inflection points 242 and 244, the transverse portion 234 may be configured with a curvature to orient the transverse portion 234 substantially perpendicular to the local streamlines 238T and/or to form a step of decreasing elevation in the direction of the streamline flow along the length of the transverse portion 234.
Referring to
The mateface gap 210′ is configured to extend either substantially transverse, e.g., perpendicular, to the local streamlines 238′, or extend substantially parallel to the local streamlines 238′. The orientation of the mateface gap 210′ with reference to the local streamlines 238′ is such that stagnation of the flow field and/or formation of secondary vortices at the mateface gap 210′ may be substantially reduced or minimized, thereby reducing pressure losses in the flow field.
As may be seen in
It should be noted that the configurations for the mateface gaps 210, 210′ provide an interface or junction between the adjacent platforms 206a, 206b or 206a′, 206b′ where the flow along the streamlines 238, 238′ may remain substantially attached to the endwall 212, 212′ as it passes either substantially perpendicular or substantially parallel to the mateface gap 210, 210′, reducing or minimizing disturbance of the mateface gap 210, 210′ to the flow at the endwall 212, 212′. Further, the inflection points provided between the described aligned and transverse portions substantially limits recirculating flow from forming along the length of the mateface gaps 210, 210′ and re-entering the flow field passing along the endwall 212, 212′, which recirculating flow could otherwise produce vortical flow structures in the flow field.
Referring to
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While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.