This invention relates to a material handler for the loading or unloading of an open top railroad car, such as a gondola car. More specifically, the invention relates to an excavator type machine mounted on an undercarriage having wheels adapted to travel along the tops of the sidewalls of an open top railroad car and unload material from or load material into a well of the rail car.
Backhoes and excavators have been modified to permit the equipment to be supported on and travel along the tops of sidewalls of open top rail cars including gondola cars and operated to load or unload the contents of the rail cars. Backhoe or excavator type unloaders or other material handling machines having an upper body and boom that rotates 360 degrees relative to an undercarriage, provide considerable flexibility for an operator in precisely positioning materials unloaded form the rail cars. U.S. Pat. No. 6,561,742 to Crawford and Ross and assigned to Herzog Contracting Corp. discloses front and rear support bracket assemblies connectable to a tracked excavator to support the excavator on the upper sidewalls of open top rail cars. U.S. Pat. No. 5,527,144 to Herzog et al. discloses a backhoe style unloader or material handling machine with attachments to prevent the backhoe from inadvertently advancing off the side of the rail car. U.S. Pat. No. 7,686,561 discloses an excavator style material handler with an upper body rotatably mounted on an undercarriage supported on tracks. U.S. Patent Application Publication No. 2022/0267982 A1 of Geiger and US Patent Application Publication No. US 2016/0319513 A1 of Chen et al disclose walking type excavators with four walking legs pivotably connected to an undercarriage of the excavator.
Due to the size of existing excavator type, rail car loading and unloading equipment, the excavator must be loaded or load itself onto a consist of rail cars on a section of track along which material is to be loaded or unloaded. Existing excavator style unloaders will not fit within a dimensional envelop or clearance diagram set by the American Association of Railroads to ensure the rail cars and their contents or equipment operating thereon clears obstructions above or along a track or accommodates rail cars passing on adjacent tracks.
There remains a need for improvements to material handling machines to facilitate movement of wheeled material handling machines along the upper sidewalls of open top rail cars. There also remains a need for such a material handling machine which can fit within a clearance diagram for clearances along the railroad. There is also a need for such a material handling machine that can be stored within the well of an open top rail car with which it is used without having to use additional equipment or ramps.
A wheel and tire assembly securable to a rotating hub of a wheel base is disclosed which is adapted for mounting on a material handling machine to facilitate movement of the material handling machine along the upper sidewalls of open top rail cars. The wheel and tire assembly may include a tire and a tubular wheel body. The tire includes a tread and first and second tire sidewalls. The first and second tire sidewalls each have an inner edge circumscribing a tire opening extending through the first and second tire sidewalls. The wheel body comprises a tubular wheel body wall having a first end and a second end. The tire is securable to and around the wheel body with the tubular wheel body wall extending through the tire opening. The wheel body further includes a rail engaging flange projecting radially outward relative to the wheel body wall in outwardly spaced relation from the tire in a spacing adapted for reception of a rail therebetween such as the upper end of the sidewall of an open topped rail car. The tubular wheel body wall is preferably formed as a single piece and the tire is secured to and around the wheel body between a first rim and a second rim. The wheel and tire assembly may be adapted for securement to a wheel base having a wheel mounting flange projecting radially outward from the rotating hub of the wheel base and the wheel and tire assembly includes a wheel body mounting flange projecting inward from the wheel body wall between the first end and the second end thereof and the wheel body mounting flange is removably securable to the wheel mounting flange of the rotating hub.
The wheel and tire assembly may be used in combination with a walking type material handling machine having four jointed legs with each jointed leg having a wheel drive assembly mounted on a distal end thereof and with each wheel drive assembly including a hub rotatably mounted on the respective jointed leg and one of the wheel and tire assemblies is attached to the hub of each wheel drive assembly. Each of the wheel and tire assemblies is attached to the hub of a respective wheel drive assembly such that the first end of the wheel body extends toward the respective jointed leg to which the respective wheel drive assembly is attached and the second end of the wheel body extends away from the respective jointed leg. The walking type material handling machine may be of a type having four jointed legs pivotably connected to an undercarriage having a power and control unit rotatably mounted on the undercarriage and an articulated arm pivotally connected to the power and control unit with the power and control unit with the arm attached thereto rotatable 360 degrees relative to the undercarriage. A variety of tools may be interchangeably attached to the articulated arm or boom.
The material handling machine with the wheel and tire assemblies mounted on each leg is adapted for use in combination with a consist of open topped rail cars wherein upper ends of the sidewalls of the open topped rail cars form rails which extend between the rail engaging flange and the tire secured to the wheel body of each wheel and tire assembly as the wheel and tire assembly is advanced across the upper ends of the sidewalls. Open topped rail cars with which the material handling machine may be used may include hopper cars and gondola cars.
In one application, the tire and wheel assemblies may be used with a walking type excavator having four walking legs pivotably connected to the undercarriage with each leg pivotable generally vertically relative to the undercarriage about a first axis and generally laterally relative to the undercarriage about a second axis. The tire and wheel assemblies may be mounted on planetary drives or wheel drive assemblies mounted on the end of each arm. An operator can operate the walking legs independently in combination with the boom to lift the material handling machine up onto an open topped rail car and then independently operate the walking legs and boom to lower the material handling machine into the enclosed space of the open topped rail car to fit within the dimensional envelope or clearance diagram set by the American Association of Railroads. Each walking leg may be retracted laterally a sufficient distance to allow the outer edges of each wheel to fit within the sidewalls of the rail car.
As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which may be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure. The drawings constitute a part of this specification and include exemplary embodiments of the present invention and illustrate various objects and features thereof.
Certain terminology will be used in the following description for convenience in reference only and will not be limiting. For example, the words “upwardly,” “downwardly,” “rightwardly,” and “leftwardly” will refer to directions in the drawings to which reference is made. The words “inwardly” and “outwardly” will refer to directions toward and away from, respectively, the geometric center of the embodiment being described and designated parts thereof. Said terminology will include the words specifically mentioned, derivatives thereof and words of a similar import.
Referring to the drawings, and in particular
In one application, and as shown in
In the embodiment shown in
The material handling machine 101 shown is of a type which may be referred to as a walking excavator 101 having a set of modified wheel and tire assemblies 110 mounted thereon to facilitate movement of the material handling machine 101 along the upper ends 117 of the sidewalls 109 of the open topped rail car 103. The walking excavator 101 may be of the type shown in US Patent Application Publication No. US 2022/0267982 A1 of Geiger or US Patent Application Publication No. US 2016/0319513 A1 of Chen et al. the disclosures of which are incorporated herein by reference. It is foreseen that the wheel and tire assemblies 110 disclosed could be used with other types of material handling machines such as non-walking type excavators or the like.
As best seen in
The undercarriage 145 of the material handling machine 101 is supported on four hinged or jointed leg assemblies 161, 162, 163 and 164. As best seen in
Each hinged leg assembly includes an inner leg segment 166 and distal leg segment 167 hingedly connected together. The inner leg segment 166 is hingedly or pivotably connected to a corner of the undercarriage 145 by a hinge base 171. A lower end of the hinge base 171 is pivotably connected to the associated corner of the undercarriage 145 by a first pivot pin or pivot connection 173 having a generally horizontally extending pivot axis extending laterally outward relative to the undercarriage 145 and perpendicular relative to a plane extending longitudinal through the center of the undercarriage 145 of the material handling machine 101. A first actuator 175 mounted on the undercarriage 145 and connected at a distal end to an upper portion of the hinge base 171 is extendable and retractable to pivot the hinge base 171 downwardly and upwardly about the horizontal pivot axis through the first pivot connection 173.
An inner end of the inner leg segment 166 is pivotably connected to the hinge base 171 by a second pivot pin or pivot connection 176 having a vertical pivot axis extending transverse to the horizontal pivot axis of the first pivot connection 173 and generally vertically when inner leg segment 166 extends horizontally outward relative to the undercarriage 145. A second actuator 177 is connected between a distal portion of the inner leg segment 166 and the hinge base 171 and is extendable and retractable to pivot the inner leg segment 166 about the vertical pivot axis extending through the second pivot connection 176 and generally outward and inward relative to the longitudinal plane through the undercarriage 145. Extension and retraction of the first actuator 175 pivots the inner leg segment 166 attached to the hinge base 171 downward and upward about the horizontal pivot axis through the first pivot connection 173.
An inner end of the distal leg segment 167 of each hinged leg assembly 161-164 is pivotably connected to a distal end of each inner leg segment 166 by a third pivot pion or pivot connection 181 having a vertical pivot axis extending parallel to the vertical pivot axis extending through the second pivot connection 176 and generally vertically when inner leg segment 166 extends horizontally outward relative to the undercarriage 145. A third actuator 182 is connected between the inner leg segment 166 and the distal leg segment 167 and is extendable and retractable to pivot the distal leg segment 167 about the vertical pivot axis extending through the third pivot connection 181 and generally outward and inward relative to the inner leg segment 166.
As best seen in
In the embodiment of the material handing machine 101 shown, the left and right hinged leg assemblies 163 and 164 each have a gripping pad or foot 211 mounted on the distal end of a third leg segment 213 pivotally connected to a distal end of the second leg segment 167 by a fourth pivot pin or pivot connection 215. The pivot axis through the fourth pivot connection 215 extends generally horizontally through the distal end of the second leg segment 167. A fourth actuator 217 connected between the second leg segment 167 and the third leg segment 213 is extendable and retractable to pivot the third leg segment 213 and attached foot 211 downward and upward relative to the second leg segment 167. The third leg segments 213 extend past the wheel and tire assemblies 110 to position the feet or pads 211 rearward of the wheel and tire assemblies 110 when the inner, distal and third leg segments 166, 167 and 213 extend horizontally relative to the undercarriage 145. Downward pivoting of the third leg segments 213 to lower the feet 211 below the wheel and tire assemblies 110 on rear leg assemblies 163 and 164 may be done to lift the wheel and tire assemblies 110 of the rear leg assemblies 163 and 164 off of the ground or a support surface to support the rear of the material handling machine 101 on the feet 211.
The modified wheel and tire assembly 110 is adapted to facilitate advancement of the material handling machine 101 along a road or the ground or along rails such as along the upper ends 117 of sidewalls 109 of a rail car as generally shown in
An inner mounting flange 231 projects radially inward from or proximate the first or inner end 222 of the wheel body 221. The inner mounting flange 231 may be welded to, integrally formed with or otherwise secured to the wheel body 221 and may also project radially outward therefrom. The inner mounting flange 231 may also be formed as a plurality of discontinuous lugs or tabs formed on or secured to and projecting radially inward or outward from the wheel body 221 at the inner end 222 thereof.
A medial mounting flange 233 projects radially outward from the wheel body 221 medially between the inner end 222 and outer end 223 thereof and in longitudinally outward spaced relation from the first mounting flange 231. The medial mounting flange 233 may be welded to, integrally formed with or otherwise secured to the wheel body 221. The medial mounting flange 233 may also be formed as a plurality of discontinuous lugs or tabs formed on or secured to and projecting radially outward from the outer surface of the wheel body 221 medially between the inner and outer ends 222 and 223.
An outer mounting flange 235 is mounted on the outer end 223 of the wheel body 221 and projects radially inward therefrom. The outer mounting flange 235 may be welded to, integrally formed with or otherwise secured to the wheel body 221 and may also project radially outward therefrom. The outer mounting flange 235 may also be formed as a plurality of discontinuous lugs or tabs formed on or secured to and projecting radially inward or outward from the wheel body 221 at the outer end 222 thereof.
Inner and outer tire mounting rings 241 and 243 may be bolted to the inner and medial mounting flanges 231 and 233 to secure the tire 218 to the wheel body 221. Inner and outer tire mounting rings 241 and 243 may also be referred to as inner and outer wheel rims 241 and 243 and may be formed integral with wheel body 221, welded directly to the wheel body 221 or secured thereto by other connection means. A rail engaging ring or rail engaging flange 245 may be bolted to the outer mounting flange 235 so that the rail engaging flange 245 may be positioned to abut against an outer surface of the rails 117 formed by the upper ends of the rail car sidewalls 109 when the wheel and tire assembly 110 advances along the rail 117 as discussed in more detail hereafter. The rail engaging flange 245 may be formed integral with the wheel body 221 or welded to or otherwise secured to the wheel body 221 or the outer mounting flange 235.
The medial mounting flange 233 or outer wheel rim 243 divides the wheel 220 and wheel body 221 into an inner, tire mounting section 248 and an outer, rail engaging section 249. The tire mounting section 248 generally extends from the inner end 222 of the wheel body 221 to the medial mounting flange 233 or outer wheel rim 243. The rail engaging section 249 generally extends from the medial mounting flange 233 our outer wheel rim 243 to the outer end 223 of the wheel body 221.
In the embodiment shown and as best shown in
The tires 218 are adapted for supporting the material handling machine 101 as it travels across generally planar surfaces such as roads or floors. A preferred tire 218 for use with the wheel 220, is narrower than a wheel normally provided with the material handling machine 101 and the outer section 249 of the wheel body 221 extending between the medial mounting flange 233 and the rail engaging flange 245 is sized wide enough to permit the outer section 249 of the wheel body 221 to ride on top of the upper end 117 of a rail car sidewall 109 with the rail engaging flange 245 extending adjacent an outer face of the rail or upper end 117 of rail car sidewall 109 and the outer sidewall 255 of the tire 218 extending adjacent an inner face of the rail or upper end 117 of rail car sidewall 109 with the rail 117 extending or received within the space between the between the rail engaging flange 245 and outer sidewall 255 of the tire 218.
In an embodiment, the outer diameter of the wheel body 221 may be approximately twenty-four inches and the outer diameter of the rail engaging flange 245 may be approximately thirty two inches so that the length or height of the rail engaging flange 245 extending radially outward from the wheel body 221 is approximately four inches. The spacing between the rail engaging flange 245 and the outer tire mounting ring 243 secured to the medial mounting flange 233 may be approximately ten and one-half inches. The spacing between the medial mounting flange 233 and the inner tire mounting ring 241 may be approximately nine and one-half inches. The width of the tire 218 across the distal sidewall sections 256 is shown wider than the spacing between the outer faces of the inner and outer tire mounting rings 241 and 243.
Openings through the inner mounting flange 231 and the inner tire mounting ring 241 are wider in diameter than the portion of the wheel drive base 205 around which they extend to permit the inner mounting flange 231 and inner tire mounting ring 241 to rotate freely around the wheel drive base 205. An opening through the outer mounting ring 243 and the rail engaging flange 245 is provided to permit access to the inner wheel body mounting flange 225 to facilitate bolting of the inner wheel body mounting flange to the mounting flange 207 on the rotating hub 203.
Referring to
A variety of tools, such as grapple 158, which are removably attachable to the articulated boom 151, may be stored on the consist 102 including in the auxiliary equipment storage section 305 of the material handler storage car 130. An operator may then select the appropriate tool for a desired task to be completed in association with moving, engaging or otherwise affecting material or equipment on the rail cars 103 or 130 including loading material onto or off of the rail cars 103 and 130.
In the embodiment shown, a grapple type tool 158 as shown in
It is to be understood that while certain forms of the present invention have been illustrated and described herein, it is not to be limited to the specific forms or arrangement of parts described and shown.
This application claims the benefit of U.S. Provisional Patent Application No. 63/503,117, filed May 18, 2023, the disclosure of which is hereby incorporated herein in its entirety by reference.
Number | Date | Country | |
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63503117 | May 2023 | US |