The present invention relates generally to material reduction machines such as wood chippers, and more particularly, to a material reduction machine having a rotating reducing assembly having one or more cutting elements spaced about its outer periphery.
Material reduction machines are used to reduce larger pieces of material into smaller pieces by cutting, chopping, shredding or breaking. Generally, a material reduction machine will have an enclosure for a reducing assembly, such as a rotating disc or drum equipped with cutting elements such as blades, knives or hammers. The enclosure will typically have a feed inlet through which the larger materials to be reduced are introduced, and a discharge outlet through which the smaller materials are discharged after reduction. One type of material reduction machine is a wood chipper that is used to reduce trees and their limbs and branches to wood chips. The use of wood chippers avoids the environmental and other problems associated with burning trees and brush or with depositing them in a landfill. Furthermore, by reducing wood to chips of a useful size, a wood chipper may be employed to produce a valuable chip product. Wood chips can be used as mulch or fuel. They can also be used as raw material for creating a pelletized fuel product or as raw material in a chemical pulp process.
Most wood chippers are either disc chippers or drum chippers. Disc chippers include knives mounted on a rotating disc that cut across the grain of the wood stem generally perpendicular to the direction of the grain. Drum chippers include knives mounted around the circumferential wall of a cylindrical drum that cut across the wood feed stock in a path that varies with respect to the orientation of the grain of the feed stock to the drum. The cutting drum of a drum chipper is rotated in a generally cylindrical housing having only a slightly larger diameter than the arc cut by the leading edges of the knives. Because such drum chippers are known to jam with chips and stall, some such chippers are provided with blowers or augers to release the chips from the knives and propel them into a discharge chute.
It is also known to reduce the likelihood of a drum chipper stalling in operation by providing the drum with a pocket associated with each knife. U.S. Pat. No. 5,005,620 describes a drum chipper in which the peripheral wall of the drum defines a spaced pocket behind each knife. Each knife in this assembly is positioned within its pocket so that chips cut by the knife may occupy the pocket as the drum rotates. The wood chips in each pocket remain in the pocket until the drum rotates the pocket past the area in contact with the wood feed stock to the rotational position where the pocket is aligned with the discharge chute, where the chips are expelled into the chute under the influence of centrifugal force.
U.S. Pat. No. 6,036,125 describes a wood chipper having a housing that contains a cutting assembly, an inlet to the housing for the introduction of material to be reduced and an outlet from the housing that has a generally vertical wall portion. A vertically directed discharge chute includes a lower wall portion that overhangs or overlaps the generally vertical wall portion of the outlet of the housing in such a way as to form a space of predetermined fixed size between the lower wall portion of the discharge chute and the generally vertical wall portion of the housing outlet. Two purposes for this space are described in U.S. Pat. No. 6,036,125. The first is to allow larger wood chips which are too heavy to travel up the discharge chute to fall in the space between the vertical wall of the discharge chute and the vertical wall of the housing outlet and out of the wood chipper. The second purpose is to allow air to flow out of the lower end of the discharge chute alongside the generally vertical wall portion of the outlet housing to prevent plugging of the cutting assembly.
It is frequently desirable to provide a drum chipper that is capable of discharging chips some distance beyond the end of the discharge chute. In fact, the throwing distance of a drum chipper may be an important performance consideration. For this reason, some drum chippers are equipped with an accelerator assembly that is adapted to accelerate material out of the discharge chute. U.S. Pat. No. 8,783,593 describes and illustrates a drum chipper having such an accelerator assembly that includes an accelerator wheel having a plurality of blades. This accelerator wheel is rotated in the same direction as the drum to increase the momentum of reduced material out the discharge chute. The machine of U.S. Pat. No. 8,783,593 also includes a gauging component that is located downstream of the drum and includes a plurality of flow diverters that are spaced across the width of the drum so as to provide a plurality of sized openings through which reduced material from the drum may pass. If the machine is provided with both an accelerator wheel and a gauging component, the gauging component is typically located between the drum and the accelerator wheel. The accelerator wheel has been shown to increase the velocity of chips cut by the drum out of the discharge chute, thus increasing the throwing distance of the machine. It is also known that increasing the flow of air into the discharge chute can aid in increasing the throwing distance of the machine. Thus, the machine of U.S. Pat. No. 8,783,593 includes a small air inlet of fixed size adjacent to the gauging component. This air inlet, unlike that of U.S. Pat. No. 6,036,125, allows outside air to be drawn into the discharge chute and accelerated in the discharge direction, thereby increasing the throwing distance of the machine.
It has been found, however, that the throwing distance of a drum chipper machine is affected by the type of wood being processed, by the condition and moisture content of the source wood material, and by the size of the chips being cut. It has also been found that increasing the velocity of inlet air flow into the region downstream of the reducing assembly can lift and entrain slowly moving or stalled chips back into the airstream flowing through the discharge chute. Consequently, the inventor has learned that there are advantages to providing a means for providing an adjustable flow of air from outside the machine into the discharge chute, depending on various factors including the type and moisture content of the wood being processed, in order to increase the throwing distance of the machine for a particular type of material.
It would be desirable therefore, if a material reduction machine such as a drum chipper could be provided with a mechanism that would allow for an adjustable amount of outside air to be introduced into the discharge chute.
Among the advantages of a preferred embodiment of the invention is that it provides a wood-chipper that includes a mechanism which can be adjusted to vary the amount of air that is drawn from outside the housing assembly and introduced into the discharge chute in order to maintain an acceptable throwing distance regardless of the type, condition and moisture content of the wood being processed. Other advantages and features of this invention will become apparent from an examination of the drawings and the ensuing description.
The use of the terms “a”, “an”, “the” and similar terms in the context of describing the invention are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising”, “having”, “including” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. The terms “substantially”, “generally” and other words of degree are relative modifiers intended to indicate permissible variation from the characteristic so modified. The use of such terms in describing a physical or functional characteristic of the invention is not intended to limit such characteristic to the absolute value which the term modifies, but rather to provide an approximation of the value of such physical or functional characteristic. The use of any and all examples or exemplary language (e.g., “such as”) herein is intended merely to better illuminate the invention and not to place a limitation on the scope of the invention. Nothing in the specification should be construed as indicating any element as essential to the practice of the invention unless so stated with specificity.
Various terms are specifically defined herein. These terms are to be given their broadest possible construction consistent with such definitions, as follows:
The term “material reduction machine” refers to a machine that is adapted to cut, chop, shred, break or otherwise reduce wood or other material into smaller pieces.
The terms “upper”, “top” and similar terms, when used in reference to a relative position or direction on or with respect to a material reduction machine, or a component, portion or feature of such a machine, refer to a relative position or direction that is farther away from the ground on which the material reduction machine is placed for operation.
The terms “lower”, “bottom” and similar terms, when used in reference to a relative position or direction on or with respect to a material reduction machine, or a component, portion or feature of such a machine, refer to a relative position or direction that is nearer the ground on which the material reduction machine is placed for operation.
The term “discharge direction” means the direction that reduced material is conveyed from the discharge chute of the material reduction machine, along the centerline of the discharge chute.
The term “throwing distance” means the distance that reduced material is conveyed from the outlet of the discharge chute.
The term “front end” and similar terms refer to the end of a material reduction machine, or a component, feature or portion of such a machine, which is farthest from the outlet of the discharge chute of the machine.
The terms “forward”, “in front of”, “upstream” and similar terms, as used herein to describe a relative position or direction on or in connection with a material reduction machine or a component, feature or portion of such a machine, refer to a relative position or direction towards the front end of the machine.
The terms “back end”, “rear end” and similar terms refer to the end of a material reduction machine, or a component, feature or portion of such a machine, which is nearest the outlet of the discharge chute of the machine.
The terms “rearward”, “behind”, “downstream” and similar terms, as used herein to describe a relative position or direction on or in connection with a material reduction machine, or a component, feature or portion of such a machine, refer to a relative position or direction towards the rear end of the machine.
The term “width”, as used herein to describe a material reduction machine, or a component, feature or portion of such a machine, refers to a dimension of the machine, component, feature or portion in a direction measured along a line that is perpendicular to the discharge direction and generally parallel to the surface on which the machine is placed for operation.
The term “length”, as used herein to describe a material reduction machine, or a component, feature or portion of such a machine, refers to a dimension of the machine, component, feature or portion in a direction measured along a line that is in, or parallel to, the discharge direction.
The invention comprises a material reduction machine that includes a frame and a reducing assembly that is mounted for rotation with respect to the frame. A feed chute is provided for introduction of material to be reduced to the reducing assembly. The machine includes a housing assembly including a plurality of walls. The housing assembly further comprises a reducing assembly housing which at least partially encloses the reducing assembly and a discharge chute for directing reduced material away from the reducing assembly. An opening is provided in the housing assembly downstream of the reducing assembly. This opening comprises an air inlet through which air may be drawn from outside the housing assembly when the reducing assembly is rotated with respect to the frame. A gap plate assembly is adjustably mounted so as to be capable of selectively changing the size of the air inlet.
In some embodiments of the invention, the housing assembly may comprise an intermediate housing that is located adjacent to the reducing assembly housing. In such embodiments, the air inlet may be located downstream of the intermediate housing. In other embodiments of the invention, the housing assembly includes an accelerator wheel housing that is located downstream of the reducing assembly and upstream of the discharge chute. In such embodiments, the air inlet may be located adjacent the accelerator wheel housing.
In order to facilitate an understanding of the invention, the preferred embodiments of the invention are illustrated in the drawings, and a detailed description thereof follows. It is not intended, however, that the invention be limited to the particular embodiments described or to use in connection with the apparatus illustrated herein. Various modifications and alternative embodiments such as would ordinarily occur to one skilled in the art to which the invention relates are also contemplated and included within the scope of the invention described and claimed herein.
The presently preferred embodiments of the invention are illustrated in the accompanying drawings, in which:
The invention comprises a material reduction machine such as a drum-type wood chipper having a reducing assembly comprising a rotating drum equipped with a plurality of cutting elements. As shown in
Supported on frame 14 of trailer 12 are feed chute 20, and a housing assembly comprising reducing assembly housing 22, intermediate housing 24 (shown in
Mounted for rotation on shaft 30 (in the clockwise direction, as shown in
A driver, such as engine 41, is also mounted on the frame and adapted to provide a rotational force to drum 32 within the reducing assembly housing by means of one or more drive belts or other conventional drive transfer mechanisms (not shown). Engine 41 is also adapted to provide a rotational force to accelerator wheel 42, which includes a plurality of blades 44. Preferably, accelerator wheel 42 is rotated in the same direction as drum 32 by means of one or more drive belts or other conventional drive transfer mechanisms (not shown). Fixed air inlet 45 (shown in
Gauging component 56 (best shown in
As shown in
A preferred embodiment of the air inlet adjustment assembly that can be applied to machine 10 or machine 110 is illustrated in
Although this description contains many specifics, these should not be construed as limiting the scope of the invention, but as merely providing illustrations of the presently preferred embodiment thereof, as well as the best mode contemplated by the inventor of carrying out the invention. The invention, as described herein, is susceptible to various modifications and adaptations, as would be understood by those having ordinary skill in the art to which the invention relates, and the same are intended to be comprehended within the meaning and range of equivalents of the appended claims.
This application claims the benefit of U.S. Provisional Patent Application No. 62/131,040, which was filed on Mar. 10, 2015.
Number | Date | Country | |
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62131040 | Mar 2015 | US |