The present invention relates generally to material reduction machines such as wood chippers, and more particularly, to a material reduction-machine having-a cylindrical drum with one or more cutting knives spaced about its circumferential wall.
Material reduction machines are used to reduce larger pieces of material into smaller pieces by cutting, chopping, shredding or breaking. Generally, a material-reduction machine will have an enclosure for a reducing mechanism, such as a rotating disc or drum equipped with blades, knives or hammers. The enclosure will typically have a feed inlet through which the larger materials to be reduced are introduced, and a discharge outlet through which the smaller materials are discharged after reduction. One type of material reduction machine is a wood chipper that is used to reduce trees and, their limbs and branches to wood chips. The use of wood chippers avoids the environmental and other problems associated with burning trees and brush or with depositing them in a landfill. Furthermore, by reducing wood to chips of a useful size, a wood chipper may be employed to produce a valuable chip product. Wood chips can be used as mulch or fuel They can also be used as raw material for creating a pelletized fuel product or as raw material in a chemical pulp process. Wood chips that are intended for use as fuel or in a pelletizing process may first need to be dried. It is desirable that such chips have a uniform chip thickness and a high surface area to volume ratio. It is also desirable that chips which are intended for use in a pulp process be of a uniform size. Ideal pulp chips fall into a narrow thickness range so that they can cook and delignify uniformly. Long and narrow chips and very small chips are undesirable because they can plug the pulp process screens and overcook, thereby damaging the wood fibers and reducing the strength of the pulp.
Most wood chippers are either disc chippers or drum chippers. Disc chippers include knives mounted on a rotating disc that cut across the grain of the wood stem generally perpendicular to the direction of the grain. Disc chippers create chips of a generally uniform size. However, such chippers do not have the production capacity of drum chippers. Drum chippers include knives mounted around the circumferential wall of a cylindrical drum that cut across the wood feed stock in a path that varies with respect to the orientation of the grain of the feed stock to the drum. In the part of the wood feed stock where the knives encounter the wood near the three o'clock or the nine o'clock position of the drum, depending on the side of entry of the feed stock, the knives pass across the wood in a direction that is perpendicular to the direction of the grain. In the part of the feed stock where the knives encounter the wood nearer the six o'clock position of the drum, the knives pass across the wood in a path that is more parallel to the direction of the grain. Because the cutting path angle relative to the direction of the grain varies in this manner, the chips break from the feed stock differently, with the chips cut by the drum nearer its six o'clock position tending to be longer and more irregular in size.
The cutting drum of a drum chipper is rotated in a housing having only a slightly larger diameter than the arc cut by the leading edges of the knives. Because such drum chippers are known to jam with chips and stall, some such chippers are provided with blowers or augers to release the chips from the knives and propel them into a discharge chute. It is also known to provide a drum chipper having a pocket in the drum associated with each knife. U.S. Pat. No. 5,005,620 describes a drum chipper in which the peripheral wall of the drum defines a spaced pocket behind each knife. Each knife in this assembly is generally centered within its pocket so that chips may enter the pocket on the leading edge side of the knife and exit the pocket on the trailing edge side of the knife. As the drum rotates, wood chips cut by each knife enter the pocket on the leading edge side and pass behind the knife. The wood chips in each pocket remain in the pocket until the drum rotates to align the trailing edge side of the knife with the discharge chute, where the chips are expelled into the chute under the influence of centrifugal force. Despite these improvements in drum chipper technology, it is still the case that drum chippers generally produce a significant fraction of chips that are long and irregular in size. Such chip may not be useful as raw material for pelletizing and chemical pulping processes.
It would be desirable if a material reduction machine such as a drum chipper could be provided that would allow for more control of the size and shape of chips produced. It would also be desirable if such a drum chipper could be adapted to produce wood chips that are suitable for various uses.
Among the advantages of a preferred embodiment of the invention is that it provides a drum-type material reduction machine that can be easily adapted to produce wood chips that are suitable for use in a chemical pulp process, or to produce wood chips that are suitable for other purposes. Other advantages and features of this invention will become apparent from an examination of the drawings and the ensuing description.
The use of the terms “a”, “an”, “the” and similar terms in the context of describing the invention are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising”, “having”, “including” and “containing” are to be construed as open-ended terns (i.e., meaning “including, but not limited to,”) unless otherwise noted. The terms “substantially”, “generally” and other words of degree are relative modifiers intended to indicate permissible variation from the characteristic so modified. The use, of such terms in describing a physical or functional characteristic of the invention is not intended to limit such characteristic to the absolute value which the term modifies, but rather to provide an approximation of the value of such physical or functional characteristic. The use of any and all examples or exemplary language (e.g., “such as”) herein is intended merely to better illuminate the invention and not to place a limitation on the scope of the invention. Nothing in the specification should be construed as indicating any element as essential to the practice of the invention unless so stated with specificity.
Various terms are specifically defined herein. These terms are to be given their broadest possible construction consistent with such definitions, as follows:
The term “material reduction machine” refers to a machine that is adapted to cut, chop, shred, break or otherwise reduce material into smaller pieces.
The terms “upper”, “top” and similar terms, when used in reference to a relative position or direction on or with respect to a material reduction machine, or a component or portion of such a machine, refer to a relative position or direction that is farther away from the ground on which the material reduction machine is placed for operation.
The terms “lower”, “bottom” and similar terms, when used in reference to a relative position or direction on or with respect to a material reduction machine, or a component or portion of such a machine, refer to a relative position or direction that is nearer the ground on which the material reduction machine is placed for operation.
The term “discharge direction” means the direction that reduced material is conveyed from the discharge chute of the material reduction machine, along the centerline, of the machine.
The term “front end” and similar terms refer to the end of a material reduction machine, or a component or portion of such a machine, which is farthest from the discharge outlet of the machine.
The terms “forward”, “in front of”, “upstream” and similar terms, as used herein to describe a relative position or direction on or in connection with a material reduction machine or a component of such a machine, refer to a relative position or direction towards the front end of the machine.
The terms “back end”, “rear end”, “downstream” and similar terms refer to the end of a material reduction machine, or a component or portion of such a machine, which is nearest the discharge outlet of the machine.
The terms “rearward”, “behind” and similar terms, as used herein to describe a relative position or direction on or in connection with a material, reduction machine or a component of such a machine, refer to a relative position or direction towards the rear end of the machine.
The term “leading edge”, as used herein in connection with a knife that is mounted, on the circumferential wall of a drum, or as used herein in connection with a flow interrupter that is spaced along the inner surface of a belly band, refers to the edge of the knife or flow interrupter that first contacts material within the drum housing.
The term “flow diverter” refers to a plate, bar, rod or other shaped component having a length that is greater than its width.
The term “width”, as used herein to describe a material reduction machine, or a component of such a machine, refers to the dimension of the machine or component in a direction that is perpendicular to the discharge direction.
The invention comprises a material reduction machine that includes a frame, a drum housing mounted to the frame, and a drum that is mounted for rotation within the housing. The drum comprises a circumferential wall and a knife that is mounted on the drum with respect to the circumferential wall so that as the drum rotates, the leading edge of the knife cuts an arc that is concentric with and of a larger diameter than the circumferential wall of the drum. The material reduction machine also includes means for rotating the drum within the housing, a feed chute for directing material to be reduced into the drum housing and a discharge chute for directing reduced material away from the drum housing. The machine also includes a plurality of interchangeable belly bands. Each belly band is adapted to be removably attached to the frame so as to form a portion of the drum housing and to provide an inner surface that forms a belly band arc portion that is concentric with and of a larger diameter than the circumferential wall of the drum, so that said belly band arc portion is adjacent to a portion of the arc cut by the leading edge of the knife. The plurality of interchangeable belly bands comprises a first interchangeable belly band having a smooth inner surface, and a second interchangeable belly band having a plurality of flow interrupters spaced along its inner surface.
In order to facilitate an understanding of the invention, the preferred embodiments of the invention are illustrated in the drawings, and a detailed description thereof follows. It is not intended, however, that the invention be limited to the particular embodiments described or to use in connection with the apparatus illustrated herein. Various modifications and alternative embodiments such as would ordinarily occur to one skilled in the art to which the invention relates are also contemplated and included within the scope of the invention described herein.
The presently preferred embodiments of the invention are illustrated in the accompanying drawings, in which:
The invention comprises a material reduction machine such as a drum-type wood chipper. As shown in
Mounted for rotation on shaft 30 (in the clockwise direction, as shown in
A driver, such as engine 41, is also mounted on the frame and adapted to provide a rotational force to drum 32 within the drum housing by means of one or more drive belts or other conventional drive transfer mechanisms (not shown). Engine 41 is also adapted, to provide a rotational force to accelerator wheel 42, which is provided with a plurality of blades 44, by means of one or more drive belts or other conventional drive transfer mechanisms (not shown). As shown in
Machine 10 is provided with a plurality of interchangeable belly bands, each of which is adapted to be removably attached to the frame so as to form a portion of the drum housing and to provide an inner surface that forms a belly band arc portion that is concentric with and of a larger diameter than the circumferential wall of the drum. These interchangeable belly bands include first interchangeable belly band 48 having a smooth inner surface (shown in
Preferably, each of flow interrupters 52 comprises abrasion-resistant material in the form of a bar having a sharp leading edge that is mounted on the inner surface of the second interchangeable belly band 50 and extends across the width of drum housing 22. As shown in
It is also preferred that a gauging assembly, such as first gauging assembly 56 (shown in
Preferably, the gauging assembly is mounted with respect to the frame so as to be adjustable with respect thereto and/or with respect to the circumferential wall of the drum. It is also preferred that each of the plurality of interchangeable, belly bands is adapted to be adjustably attached to the frame. Referring again to
Referring again to
When it is desirable to produce chips of a more uniform size, the smooth-surfaced-belly band 48 shown in
Although this description contains many specifics, these should not be construed as limiting the scope of the invention, but as merely providing illustrations of the presently preferred embodiment thereof, as well as the best mode contemplated by the inventors of carrying out the invention. The invention, as described herein, is susceptible to various modifications and adaptations, as would be understood by those having ordinary skill in the art to which the invention relates, and the same are intended to be comprehended within the meaning and range of equivalents of the appended claims.
This application claims the benefit of U.S. Provisional Patent Application No. 61/571,873, which was filed on Jul. 7, 2011.
Number | Date | Country | |
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61571873 | Jul 2011 | US |