Mattress and bed assembly providing an enlarged sleeping surface area

Information

  • Patent Grant
  • 6519798
  • Patent Number
    6,519,798
  • Date Filed
    Friday, January 12, 2001
    23 years ago
  • Date Issued
    Tuesday, February 18, 2003
    21 years ago
  • CPC
  • US Classifications
    Field of Search
    • US
    • 005 1861
    • 005 2001
    • 005 400
    • 005 401
    • 005 402
    • 005 411
    • 005 193
    • 005 690
    • 005 691
    • 005 701
    • 005 717
    • 005 739
    • 005 728
    • 005 659
    • 005 661
    • 005 8
    • 005 903
  • International Classifications
    • A47C2300
Abstract
A bed assembly provides an enlarged sleeping surface area as compared to a standard Queen sized bed. Specifically, in the disclosed bed assemblies, the sleeping surface area is about 64 inches to about 68 inches wide and about 77 inches to about 82 inches long. This can be accomplished by providing both a mattress and a foundation having the appropriate, enlarged sleeping surface area, or by combining an enlarged mattress with a foundation having at least one standard Queen sized surface. The mattress and foundation can be fit into a bed frame made of a suitable size to fit the bottom surface of the foundation (i.e., either “enlarged” or standard Queen size). The enlarged sleeping surface of the bed may be between about 65 inches to about 67 inches wide and about 78 inches to about 80 inches long. This enlarged sleeping surface area provides a more comfortable and restful sleep for two occupants.
Description




BACKGROUND OF THE INVENTION




This invention relates to mattresses and foundations for beds, and particularly to mattresses and/or foundations that provide an enlarged sleeping surface area as compared to a conventional Queen sized bed.




In 1958, the predecessor of Simmons Company, the assignee of the present invention, introduced the Queen sized mattress. The dimensions of the Queen sized mattress were derived through research by Simmons in which average sized couples were asked to sleep on mattresses of unrestricted size. During the course of the night's sleep, the couples were observed, and the area which the couples occupied during the night was measured. Based on area occupied, the dimensions for the Queen sized mattress was established. Later in the 1960s, King sized mattresses were introduced to cater to people who were larger than average size, and who needed a larger sleeping area.




Since 1958, the average size of a woman in United States has increased by 13 pounds, and the average size of a man has increased by 19 pounds. The increase in size of average Americans suggests the need for a larger sleeping surface area for such couples occupying a single bed.




Standard bed sizes (American National Standard 2357.1- 1981) published by the International Sleep Association are as follows:
























Twin:




38




inches by




74.5




inches;







Twin Extra-Long:




38




inches by




79.5




inches;







Double:




53




inches by




74.5




inches;







Double Extra-Long:




53




inches by




79.5




inches;







Queen:




60




inches by




79.5




inches;







King:




76




inches by




79.5




inches;







California King:




72




inches by




83.5




inches.















Typically, the twin bed size is suitable for individual children, and the double bed size is suitable for individual adults. A Queen sized bed cannot always comfortably accommodate two people as suggested by the increase in average size of Americans since 1958. Particularly, if at least one of the people is of relatively large stature or if at least one of the people is a relatively light sleeper or a restless sleeper, a Queen sized mattress is likely to be considered too small for an average couple. Because of the close proximity of occupants in a Queen sized bed, movement by one occupant of the bed is transferred to and tends to wake up or keep up the other bed occupant. While appropriate selection of the inner core spring construction and padding may help reduce this transfer of motion, beds of such construction tend to be less comfortable to users.




Generally, because of their larger sizes, two people can be comfortably accommodated in King sized or California King sized beds. These beds, however, are so large that they do not always easily fit inside a bedroom and/or they do not leave sufficient space in a room to accommodate other furniture that is typically desired in a bedroom. Moreover, the increased costs of King sized and California King sized mattresses, foundations, bed frames, and bedding make these very large bed sizes disadvantageous.




Thus, there is a need for a mattress, foundation, and/or bed assembly that provides a reduced transfer of motion between bed occupants and an enlarged sleeping surface area as compared to conventional Queen sized beds but that is not so large as to overfill or cramp the available space in conventional sized bedrooms.




SUMMARY OF THE INVENTION




This invention relates to a bed assembly that provides an enlarged sleeping surface area as compared to a standard Queen sized bed. Particularly, the bed assembly according to the invention has a sleeping surface area of about 64 inches to about 68 inches wide and about 77 inches to about 82 inches long. This enlarged width is between the standard sizes for Queen sized and King sized beds.




One embodiment of the invention has a mattress, comprising: a top surface; a bottom surface; and an inner core between the top surface and the bottom surface. The mattress is about 64 inches to about 68 inches wide and about 77 inches to about 82 inches long. In this specification, a mattress having the dimensions described above also will be called an “enlarged” mattress.




In another aspect of the invention, the above-described enlarged mattress can be used with a foundation for supporting the mattress. In this aspect of the invention, the foundation (e.g., a box spring) comprises: a top support surface; a bottom support surface; and an inner support structure between the top support surface and the bottom support surface, wherein the foundation is about 64 inches to about 68 inches wide and about 77 inches to about 82 inches long. A foundation having these dimensions also will be referred to in this specification as having an “enlarged” size. The enlarged mattress and enlarged foundation can be used together, optionally with an independent base frame unit of appropriate size, to provide a bed assembly.




In another embodiment of the invention, a mattress, having an enlarged sleeping surface area as compared to a standard Queen sized mattress, is used in combination with a standard Queen sized foundation. This can be accomplished in several different ways. For example, in one embodiment, the enlarged mattress includes a rigid bottom member, integrally formed as part of the mattress, having a width of about 64 inches to about 68 inches and a length of about 77 inches to about 82 inches. The rigid bottom member is used to support the edge portions of the mattress that extend over the sides of a standard Queen sized foundation. The rigid bottom member may be hinged to accommodate folding for an adjustable bed. Because of this rigid bottom member, the enlarged mattress according to this aspect of the invention provides only one sleeping surface (i.e., it is a “one-sided” mattress). In other words, because of the rigid bottom member, this enlarged mattress cannot be flipped over to provide a second sleeping surface.




In another embodiment, a two-sided enlarged mattress is used with a standard Queen sized foundation, and a substantially flat, rigid support is provided between the mattress and the foundation. Advantageously, this substantially flat, rigid support will have an overall width of about 64 inches to about 68 inches and a length of about 77 to about 82 inches, to support the overhanging side edges of the enlarged mattress. If desired, the substantially flat rigid support may be constructed from two or more flat, rigid supports, and preferably the substantially flat, rigid support includes a first board having a width of about one half the width of the enlarged mattress and a length substantially the same as the length of the enlarged mattress, and a second board having a width of about one half the width of the enlarged mattress and a length substantially the same as the length of the enlarged mattress. These two boards are centered, side-by-side, such that a combined width of the first board and the second board substantially corresponds to the width of the enlarged mattress.




In another embodiment of the invention, a foundation is provided having a bottom surface that fits into a standard Queen sized bed frame and an enlarged upper surface that corresponds to the width of the enlarged mattresses according to the invention. This foundation comprises: a top support surface having a width of about 64 inches to about 68 inches and a length of about 77 inches to about 82 inches; a bottom support surface having a width of about 58 inches to about 61 inches and a length of about 77 inches to about 82 inches, wherein the top support surface extends outside of the width of the bottom support surface by about 2 inches to about 4 inches on each side of the bottom support surface.




In another embodiment of the invention, a two-sided enlarged mattress is used with a standard Queen sized foundation, and a rigid support is provided between the mattress and the foundation. This rigid support has an overall width of about 64 inches to about 68 inches and a length of about 77 inches to about 82 inches, to support the overhanging side edges of the enlarged mattress. The rigid support may be constructed of two parallel extending spaced apart members and at least two and preferably three transversely extending members attached thereto. This rigid support is positioned between the foundation and the two sided enlarged mattress and is centered such that the width of the rigid support corresponds to the width of the enlarged mattress.




The mattresses and foundations according to the invention can be used together to form a bed assembly. A base frame member of an appropriate size (depending on the size of the foundation bottom) can be used along with the mattress and foundation to hold the mattress and foundation above the floor.




Also, in all of the above embodiments of the invention, the enlarged surface of the mattress and/or foundation may be between about 65 inches to about 67 inches wide and about 78 inches to about 80 inches long.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention will be better understood when considered in conjunction with the following detailed description and the appended drawings briefly described below:





FIG. 1

is a schematic plan view which illustrates the differences between a mattress or foundation according to the invention and a standard Queen sized mattress or foundation;





FIG. 2

is an end elevation view which illustrates a bed assembly according to the invention wherein both the mattress and foundation are of late last an “enlarged” size;





FIG. 3

is an end elevation view which illustrates a bed assembly according to the invention wherein the mattress is an “enlarged” size and the foundation is a conventional Queen size;





FIG. 4

is a bottom plan view of the mattress shown in

FIG. 3

as seen along line


4





4


of

FIG. 3

;





FIG. 5

is an end elevation view which illustrates another bed assembly according to the invention wherein the mattress is an “enlarged” size, the foundation is a conventional Queen size, and a rigid support is provided between the mattress and foundation;





FIG. 6

is an end elevation view which illustrates another bed assembly according to the invention wherein the foundation has one “enlarged” surface and one conventional Queen sized surface;





FIG. 7

is an end elevation view which illustrates another bed assembly according to the invention wherein the mattress is an “enlarged” size, the foundation is a conventional Queen size, and a rigid support is provided between the mattress and foundation;





FIG. 8

is a plan view which illustrates the rigid support used in the bed assembly illustrated in

FIG. 7

; and





FIG. 9

is an end elevation view which illustrates the rigid support used in the bed assembly illustrated in FIG.


7


.











DETAILED DESCRIPTION OF THE INVENTION




This invention will be described in more detail below, in conjunction with the attached figures that illustrate various embodiments of the invention. These embodiments are provided to illustrate the invention, not to limit it. In the figures and in this specification, the same reference number will be used consistently throughout to refer to the same part.




Turning to

FIG. 1

, the top surface S of a mattress or foundation member according to the invention has a length L and a width W


I


. In

FIG. 1

, the dimension W


C


illustrates the width of a conventional Queen sized mattress and foundation (about 59-60 inches wide), whereas the dimension W


I


illustrates the enlarged width of a mattress and/or foundation according to the invention. The mattress and/or foundation according to the invention has a width (W


I


) of about 64 to about 68 inches, with about 65 inches to about 67 inches being preferred, and about 65.5 inches to about 66 inches being particularly preferred. The enlarged mattress and/or foundation according to the invention has a length (L in

FIG. 1

) of about 77 inches to about 82 inches, and advantageously between about 78 inches and about 80 inches. If desired, the mattress and/or foundation according to the invention can have a standard Queen sized length of about 79.5 to about 80 inches. Also, while the mattress according to the invention can have any suitable thickness, like a conventional mattress, the inner spring mattress according to the invention typically has a riser height or thickness of about 6 inches to about 9 inches.




In a first embodiment of the invention, an end view of which is illustrated in

FIG. 2

, both the mattress


10


and the foundation


20


are constructed to have the enlarged width W


I


according to the invention. The top surface


22


of the foundation


20


supports the bottom surface


12


of the mattress


10


across the entire width W


I


.




The mattress


10


may be of any conventional construction, provided the mattress


10


has the enlarged width W


I


described above to provide an enlarged sleeping surface S. For example, the mattress


10


may have a conventional inner spring mattress construction, comprising two identical sleep surfaces (the top surface


14


and the bottom surface


12


), with an intermediate inner core assembly of wire springs covered with a padding at the top surface


14


and the bottom surface


12


. This entire assembly may be encased within a ticking (optionally quilted) that is sewn together around its periphery to a border (boxing). Like a conventional inner spring mattress, the two-sided mattress


10


, as illustrated in

FIG. 2

, may be periodically flipped over and/or rotated in order prevent, reduce, minimize, delay, and/or counteract sag, deflection, and/or compaction of the interior core support and padding materials. Left unchecked, the deflection and/or compaction of the padding material can become permanent and/or difficult to reverse.




The foundation


20


according to the invention also may be of a conventional construction, such as a conventional box spring construction. The foundation


20


of the present invention, however, has an enlarged surface area to support the enlarged mattress


10


. Typically, foundations are composed of an assembly of wire springs or non-resilient structure attached to a rigid frame located at the bottom, and covered with a padded upper surface. The entire assembly may be encased within a ticking that is sewn (closed) together around its periphery to a border (boxing) and affixed to the underside of the rigid bottom frame. Often, a dust cover made of light plastic film or a like material is applied to the underside of the rigid bottom frame.




The foundation


20


and mattress


10


may be supported on a bed frame


30


having legs


32


and


34


to raise the foundation


20


to a desired level above the floor. The overall bed assembly also may include conventional slat supports (not shown) extending across the width of the bed frame


30


at one or more locations along the length to help support the foundation


20


on the frame


30


, as well as a conventional headboard and/or footboard (also not shown). In the bed assembly illustrated in

FIG. 2

, all three main elements (i.e., the mattress


10


, the foundation


20


, and the bed frame


30


) have an appropriate width to provide and/or accommodate the enlarged sleeping surface area and width W


I


of the bed assembly.




As other alternatives, the mattress


10


may have a variety of other conventional interior core constructions, including latex foam, polyurethane foam, or fiber pads, or the inner core may be composed of a bladder member that holds water, air, gels, or other gas, liquid, or semisolid support materials. The skilled artisan will be able to adapt these conventional mattress constructions to have an enlarged sleeping surface area S according to the invention through routine experimentation. Additionally, the skilled artisan will be able to produce and construct a suitable foundation and/or bed frame to support the specifically selected mattress construction through routine experimentation.




Another embodiment of the invention is illustrated in FIG.


3


. In this embodiment, a mattress


40


having an enlarged size according to the invention (width W


I


) is supported by a foundation


50


of conventional Queen size (outside width W


C


). The bottom surface


42


of the mattress


40


is supported by the top surface


52


of the foundation


50


. Again, the mattress


40


and foundation


50


can be supported above the floor level using a bed frame


60


having legs


62


and


64


. In this instance, the bed frame


60


is of conventional size and construction for holding and supporting a foundation


50


of conventional Queen size (inside width W


C


).




In this version of the bed assembly according to the invention, as shown in

FIG. 3

, the two side edges


44


and


46


of the mattress


40


extend over the two side edges of the foundation


50


(i.e., the mattress


40


is wider than the foundation


50


). Typically, this overhanging width is from about 2 to about 4 inches on each side, and preferably about 3 inches on each side. In order to support the overhanging mattress edges


44


and


46


, the mattress


40


includes a rigid, preferably flat, bottom member


48


integrally positioned within the mattress


40


. Although some variance may be possible, preferably this rigid bottom member


48


has a width corresponding to the width (W


I


) of the mattress


40


(about 64 inches to about 68 inches) and a length corresponding to the length (L) of the mattress (typically about 77 inches to about 82 inches). The rigid bottom member


48


may be made from wood, particle board, or any other suitable rigid support material, and it may be made from any suitable number of independent pieces, provided the overall rigid bottom member provides adequate strength to support the overhanging edges


44


and


46


of the mattress


40


and its users. The rigid bottom member


48


also need not be a continuous solid sheet of material (i.e., open spaces may be provided in the interior of member


48


).




Turning to

FIG. 4

, one embodiment of the rigid member


48


is shown. The rigid member comprises side rails


49


and


51


and center support


53


. The side rails


49


and


51


and center support


53


extend along the length of the rigid member


48


. The side rails


49


and


51


and center support


53


are connected together by means of end rails


55


and


57


and a plurality of cross slats


59


. The side rails


49


and


51


, the center support


53


, the end rails


55


and


57


, and the cross slats


59


, may all be constructed of wood. Other materials, such as plastic, metal, or other suitable rigid material could be used in place of wood.




The rigid member


48


also includes side stabilizers


61


,


63


,


65


, and


67


. The side stabilizers


61


,


63


,


65


, and


67


extend a few inches below the bottom surface of the rigid member


48


(and therefore the mattress


40


) and engage the edges of the supporting foundation


50


(FIG.


3


). By engaging the edges of the foundation


50


, the mattress


40


is centered on the foundation


50


and is retained in that position by the side stabilizers


61


,


63


,


65


, and


67


. In that fashion, the mattress


40


cannot slide from one side to the other of the smaller foundation


50


.




The rigid member


48


may also be divided into three sections along its length as illustrated by dividing lines


69


and


71


. The side rails


49


and


51


and center support


53


may be hinged at the dividing lines


69


and


71


so that the mattress


40


can be folded and thereby adapted for use with an adjustable bed.




The inner core of the mattress


40


, above the rigid bottom member


48


, may be of conventional mattress construction, including springs, padding, foams, bladders, etc., as described above. Also, the side members


66


and


68


of the bed frame


60


may be constructed to help support the overhanging edges


44


and


46


of the mattress


40


, although this is not a requirement (i.e., the foundation


50


and mattress


40


can be held by a conventional Queen sized bed frame that would not directly support the side edges


44


and


46


of the mattress


40


, as illustrated in FIG.


3


).




The mattress


40


of the invention as illustrated in

FIG. 3

, provides only a single sleeping surface (top surface S). In other words, this mattress


40


cannot be flipped over so that the user could alternately sleep on the bottom surface


42


because the rigid bottom member


48


with its protruding side stabilizers makes the bottom surface


42


unsuitable for sleeping. This fact, however, provides some significant advantages to the structure shown in FIG.


3


. For example, because the mattress


40


has only one sleeping surface and the bottom surface


42


is rigid for supporting purposes, about 50% less padding material is used for the one-sided mattress


40


of

FIG. 3

as compared to a conventional two-sided mattress construction. Because less padding is used, there is less compaction of the padding, and consequently, less sag and deflection in the mattress


40


of

FIG. 3

(sag and deflection can interfere with a mattress' intended function of providing a supportive and resilient sleep surface). The user also is not exposed to the inconvenience of having to periodically flip over the mattress


40


(although occasional 180 degree rotations of the mattress


40


may still be beneficial for reducing some sagging, deflection, and compaction).




The bed assembly according to the embodiment illustrated in

FIG. 3

also is advantageous because the enlarged mattress


40


can be used with a conventional Queen sized foundation


50


and bed frame


60


. This would enable one to obtain the advantages of the enlarged mattress


40


without the need to also spend money obtaining an enlarged foundation and/or bed frame like those shown in FIG.


2


.





FIG. 5

illustrates another embodiment of the invention wherein an enlarged two-sided mattress


10


of width W


I


according to the invention is supported by a conventional Queen sized foundation


50


(width W


C


) and a conventional Queen sized bed frame


60


. In this embodiment of the invention, a substantially flat, rigid support member


70


is provided between the lower surface


12


of the two-sided enlarged mattress


10


and the top surface


52


of the conventional Queen sized foundation


50


. In the illustrated embodiment, the substantially flat, rigid support member


70


has an overall width (W


I


) of about 64 to about 68 inches (which corresponds to the overall width of the mattress


10


), and an overall length (L) of about 77 inches to about 82 inches (which corresponds to the overall length of the mattress


10


and the foundation


50


). The substantially flat, rigid support member


70


(also called a “bunkie board”) may be composed of two support boards


72


and


74


. The bunkie board


70


is divided into the two support boards


72


and


74


to make handling easier where the bunkie board


70


has to be maneuvered through small doorways and/or staircases.




When the bunkie board


70


is in place under the mattress


10


, the two support boards


72


and


74


are oriented side by side such that the first board


72


has a width of about one half the overall width of the mattress


10


and a length substantially the same as the length of the mattress


10


, and the second board


74


has a width of about one half the overall width of the mattress


10


and a length substantially the same as the length of the mattress


10


. When located side by side, the first board


72


and the second board


74


have a combined width substantially corresponding to the overall width of the mattress


10


and overhang the edges of the foundation


50


. The support boards


72


and


74


may be made of plywood, particle board, plastic, metal, or any other suitable rigid support material. Typically, the bunkie board


70


is upholstered for aesthetic purposes. The rigid support member


70


may also have side stabilizers


73


and


75


which center the rigid support member


70


on the narrower foundation


50


.




The use of the separate bunkie board


70


in conjunction with the enlarged mattress


10


provides an accessible space between the top of the bunkie board


70


and the bottom of the mattress


10


into which the top sheet of the bed clothing may be tucked. The upholstering on the bunkie board


70


and on the mattress


10


assure that the space between the mattress


10


and the bunkie board


70


is smooth so that the top sheet can be easily tucked into that space.




The embodiment of the invention illustrated in

FIG. 5

differs from the embodiment illustrated in

FIG. 3

in that the substantially flat rigid member


70


is independent from and external to the mattress


10


(in the embodiment of

FIG. 3

, the rigid member


48


was integrally formed as part of the mattress


40


). While the embodiment of

FIG. 5

may include two boards


72


and


74


arranged side by side, other arrangements are possible without departing from the invention provided that the boards can be adequately held in place (e.g., four boards arranged in a 2×2 array). Also, if desired, the edges


66


and


68


of the bed frame


60


can be extended and thereby help support the overhanging edges of the boards


72


and


74


.





FIG. 6

illustrates another embodiment of the invention wherein an enlarged two-sided mattress


10


having a width of W


I


is used with a bed frame


60


of conventional Queen size (width W


C


). In this embodiment of the invention, the foundation member


80


has an enlarged upper surface


82


(width W


I


) which supports the lower surface


12


of the mattress


10


. However, the lower surface


84


of the foundation


80


has a conventional Queen size (width W


C


) so that the foundation


80


fits into the conventional Queen sized bed frame


60


. Again, if desired, the edges


66


and


68


of the bed frame


60


can be extended and used to support the overhanging edges


86


and


88


of the foundation


80


.




The foundation


80


can be constructed of conventional materials used for making box springs or other bed foundations, provided the top surface


82


in some manner “mushrooms” outward to support the full width W


I


of the enlarged mattress


10


. Those of ordinary skill in the art will be capable of making a suitable foundation


80


with this “mushroom” configuration through routine experimentation. The foundation


80


includes a rigid, preferably flat, top member


89


integrally provided within the foundation


80


. Although some variance may be possible, preferably this rigid top member


89


has a width corresponding to the width of the mattress


10


(about 64 inches to about 68 inches) and a length corresponding to the length of the mattress (typically about 77 inches to about 82 inches). The rigid top member


90


may be made from wood, particle board, plastic, metal, or any other suitable rigid support material, and it may be made from any suitable number of independent pieces, provided the overall rigid top member provides adequate strength to support the mattress and users. The rigid top member


89


also need not be a continuous solid sheet of material (i.e., open spaces may be provided in the interior of member


89


). The member


89


may also be constructed in the same fashion as the rigid member


48


(without the side stabilizers


61


,


63


,


65


, and


67


) as shown in FIG.


4


.




In the embodiments of the invention illustrated in

FIGS. 5 and 6

, the one-sided mattress


40


(without the side stabilizers


61


,


63


,


65


, and


67


) illustrated in

FIGS. 3 and 4

also can be used without departing from the invention. As described above, because of the reduced amount of padding, use of the one-sided mattress


40


(without the side stabilizers


61


,


63


,


65


, and


67


) shown in

FIGS. 3 and 4

has an advantage of reduced sag, deflection, and compaction as compared to use of a conventional two-sided mattress construction that has a larger amount of padding.





FIG. 7

illustrates another embodiment of the invention wherein an enlarged two-sided mattress


10


of width W


I


according to the invention can be coupled with a conventional Queen sized foundation


50


and a conventional Queen sized bed frame


60


. In this embodiment of the invention, a rigid support member


90


is provided between the lower surface


12


of the two-sided enlarged mattress


10


and the top surface


52


of the conventional Queen sized foundation


50


. In the illustrated embodiment, the rigid support member


90


has an overall width of about 64 to about 68 inches (which corresponds to the overall width (W


I


) of the mattress


10


), and an overall length of about 77 inches to about 82 inches (which corresponds to the overall length (L) of the mattress


10


and the foundation


50


). The rigid support member is composed of two parallel extending spaced apart members and at least two transversely extending members attached thereto, as shown in FIG.


8


. The rigid support member


90


may be made of metal, wood, plastic, or any other suitable rigid support material.




The rigid support member


90


, as illustrated in

FIGS. 7 and 8

, has two parallel side members


92


and


94


and three parallel cross members


96


,


98


, and


100


. The embodiment of the invention illustrated in

FIG. 7

differs from the embodiment illustrated in

FIG. 5

in that the rigid support member


90


illustrated in

FIGS. 7 and 8

does not add as much height to the bed as the rigid support member


70


illustrated in FIG.


5


. While the rigid support member


90


shown in

FIGS. 8 and 9

includes three transversely extending members


96


,


98


, and


100


, other arrangements are possible without departing from the invention. Also, the support member


90


has downwardly extending side stabilizers


102


and


104


and upwardly extending side stabilizers


106


and


108


. The downwardly extending side stabilizers


102


and


104


engage the sides of the conventional Queen sized foundation


50


to center the rigid support member


90


on the foundation


50


and keep the rigid support member


90


from moving from side to side. The upwardly extending side stabilizers


106


and


108


retain the enlarged mattress


10


from moving from side to side.




The enlarged mattresses and bed assemblies according to this invention have been found to significantly reduce motion transferred from movement of one person on the mattress to another. For testing purposes, the motion transfer is quantified by measuring the motion transferred from a standardized energy source to a mannequin that represents a human of average body size and weight resting on the mattress surface. In one test procedure, the standardized energy source is a standard rollator (ASTM F1566) that acts on one lateral side of the mattress, and the horizontal and vertical movement induced on a mannequin positioned on the other lateral side of the mattress is measured. Several tests are run over time and the data is averaged to produce the transferred motion values.




The amplitude of movement created and transferred to the mannequin will vary, depending on the type of mattress and box spring foundation used. A woven wire inner spring mattress will transfer motion differently than a marshal coil-type mattress, although both types of mattress constructions can be used according to the invention. The types of box springs used (e.g., continuous wire or module) also will affect the motion transferred, but again, both types can be used in foundations according to the invention. Those of ordinary skill in the art can select appropriate mattress and foundation constructions to provide the desired and acceptable degree of motion transfer without departing from the invention. The one-sided mattress construction according to the invention has been found to be particularly effective in reducing horizontal and vertical motion in rollator transfer of motion tests.




The standard rollator also can be used to induce and test the amount of compaction (depression and sag) produced in a given mattress construction. The one-sided mattress construction according to the invention has been found to be particularly effective in reducing compaction.




To illustrate the advantages of the present invention over various mattresses in the prior art, the following table contains test data obtained by Simmons Company, the assignee of the present invention. The table documents the results of a transfer of motion evaluation test, developed by Simmons Company. The motion evaluation was performed on both a standard Queen sized mattress and on an enlarged mattress of the present invention. The transferred motion value was measured for each mattress.














TABLE I











TRANSFERRED






MATTRESS TYPE




DIMENSIONS




MOTION VALUE





























Queen Mattress




60




inches by




80




inches




0.295




inches






Enlarged Mattress




66




inches by




80




inches




0.196




inches














As shown in the above table, the transferred motion value of the enlarged mattress is 33.6% less than the transferred motion value of the standard Queen sized mattress. As the test results indicate, the enlarged mattress is successful at transferring less motion to a sleeping partner.




As is readily evident from the above discussion, the mattresses and bed assemblies according to the invention are advantageous because they provide an enlarged sleeping surface area while providing an overall size more suitable to the user's space requirements. In many embodiments of the invention, the enlarged mattress size can be adapted for use with standard Queen sized foundations and bed frames, which saves consumers costs in switching to larger sized beds. The mattresses and foundations according to the invention also are advantageous in that they are less costly to manufacture than standard King sized beds (due to material savings), require less maintenance (turning and rotating), produce less transfer of motion (for a more restful sleep), and provide a more aesthetic appearance when placed on a conventional Queen sized foundation (due to minimal visibility of a gap between the foundation and frame).




Those of ordinary skill in the art will appreciate that this specification describes various preferred embodiments of the invention, for purposes of illustration, and that various changes and modifications can be made to the specifically disclosed embodiments without departing from the spirit and scope of the invention as defined in the claims that follow.



Claims
  • 1. A bed assembly, comprising:a mattress having a top surface, a bottom surface, and an inner core between the top surface and the bottom surface, wherein the mattress is about 64 inches to about 68 inches wide and about 77 inches to about 82 inches long; a foundation for supporting the bottom surface of the mattress, wherein the foundation has a width of about 58 inches to about 61 inches and a length of about 77 inches to about 82 inches; and a substantially flat rigid support member located between the mattress and the foundation, the flat rigid support member including side stabilizers for engaging the foundation to keep flat rigid support from moving from side to side on the foundation.
  • 2. The bed assembly according to claim 1, wherein the bottom surface of the mattress includes a rigid bottom member having a width of about 64 inches to about 68 inches and a length of about 77 inches to about 82 inches.
  • 3. The mattress according to claim 2, wherein the rigid bottom member is hinged for folding.
  • 4. The bed assembly according to claim 1, wherein the flat rigid support member includes a first board having a width of about one half the width of the mattress and a length substantially the same as the length of the mattress, and a second board having a width of about one half the width of the mattress and a length substantially the same as the length of the mattress.
  • 5. The bed assembly according to claim 1, wherein the rigid support member includes side stabilizers for engaging the foundation to keep the flat rigid support from moving from side to side on the foundation.
  • 6. A bed assembly, comprising:a mattress having a top surface, a bottom surface, and an inner core between the top surface and the bottom surface, wherein the mattress is about 64 inches to about 68 inches wide and about 77 inches to about 82 inches long; a foundation for supporting the bottom surface of the mattress, wherein the foundation had a width of about 58 inches to about 61 inches and a lenght of about 77 inches to about 82 inches; and a rigid support member located between the mattress and the foundation wherein the rigid support member comprises two parallel extending spaced apart members and at least two transversely extending members.
RELATED APPLICATIONS

This application is a continuation-in-part of Ser. No. 09/680,259, filed Oct. 5, 2000, still pending, which is incorporated herein by reference.

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Number Name Date Kind
871871 Hirschman Nov 1907 A
2661486 Roher Dec 1953 A
2826765 Entwistle Mar 1958 A
2847685 Freelander Aug 1958 A
3022523 Schmutz Feb 1962 A
3125768 Rickert Mar 1964 A
3737925 Oxford Jun 1973 A
3837020 Bosch Sep 1974 A
4155131 Harris et al. May 1979 A
4169294 Harris Oct 1979 A
4651370 Vitale Mar 1987 A
5289600 Schermel Mar 1994 A
5379470 Morgan Jan 1995 A
Foreign Referenced Citations (1)
Number Date Country
458036 Dec 1936 GB
Non-Patent Literature Citations (3)
Entry
Web page available at http://www.yourdesignmattress.com/aboutus.html.*
Web page available at http://www.royal-pedic.com/html/custom.cfm.*
http://www.kentwebnet.com/specialist-beds/index.htm.
Continuation in Parts (1)
Number Date Country
Parent 09/680259 Oct 2000 US
Child 09/760195 US