Mattress edge sewing machine

Abstract

A mattress edge sewing machine including a frame with a drive shaft rotatably mounted therein and having a material supporting surface, a sewing station defined by a needle bar mounted in the frame for generally vertical reciprocatory movements along a fixed centerline and a feed mechanism for pulling materials along a generally horizontal direction thereby facilitating advancement of multiple mattress material plies through the sewing station of the machine. The feed mechanism includes upper and lower positively driven feed rollers which are continually biased into operable engagement with each other. The feed rollers are arranged in the line of feed of the material and within a range of about 0.4 inch to about 1.0 inch rearwardly of the needle bar centerline whereby facilitating advancement of material through a sewing station on the machine and especially around four corners of a mattress being sewn. The needle bar is moved in timed relation relative to the movements of the looper, and with the needle bar traversing a distance in a single vertical direction at a ratio greater than 2:1 relative to the distance in a single lateral direction traversed by the looper.

Description

DESCRIPTION OF THE DRAWINGS

FIG. 1 is a front view of a mattress edge sewing machine embodying principals of the present invention;

FIG. 2 is an end view of the mattress edge sewing machine illustrated in FIG. 1 with parts removed to show internal details;

FIG. 3 is a fragmentary enlarged front view of the mattress edge sewing machine shown in FIG. 1 with parts removed to show internal details;

FIG. 4 is a an enlarged fragmentary end view similar to FIG. 2;

FIG. 5 is a top plan view schematically illustrating a lateral path of travel traversed by a tip of a looper forming part of the machine illustrated in FIG. 1;

FIG. 6 is a top left side perspective view of one form of mechanism for imparting elliptical movements to the looper of the mattress edge sewing machine;

FIG. 7 is top left side perspective view of one form of mechanism for operating a needle guard in timed relation relative to the needle of the mattress edge sewing machine;

FIG. 8 is an enlarged front view, with parts broken away, to show a portion of a feed mechanism arranged in operable combination with the mattress edge sewing machine;

FIG. 9 is a rear view of the mattress edge sewing machine shown in FIG. 1;

FIG. 10 is a fragmentary top plan view, with parts broken away to show details, of one form of feed mechanism for moving material through the mattress edge sewing machine;

FIG. 11 is an enlarged end view, with parts broken away to show details, of a power train forming part of the feed mechanism illustrated in FIG. 10;

FIG. 12 is a fragmentary top plan view, with parts broken away to show details, of the feed mechanism for moving material through the mattress edge sewing machine;

FIG. 13 is an enlarged sectional view taken along line 13-13 of FIG. 10;

FIG. 14 is a top left perspective view of one form of throat plate used in combination with the mattress edge sewing machine shown in the drawings;

FIG. 15 is an enlarged top plan view of a feed roller area of the throat plate illustrated in FIG. 14; and

FIG. 16 is a sectional view taken along line 16-16 of FIG. 15.

Claims

1. A mattress edge sewing machine having a frame with a material supporting surface, a drive shaft revolubly mounted about a fixed axis in said frame, a sewing station defined by a needle bar mounted for generally vertical reciprocatory movements in said frame along a fixed centerline, and a feed mechanism for pulling materials along a generally horizontal direction through said sewing station, said feed mechanism comprising: a lower positively driven feed roller mounted on said frame for rotation about a fixed axis arranged below the material supporting surface of said machine;an upper positively driven feed roller mounted for rotation about an axis in a manner permitting said upper feed roller to be shifted relative to said lower feed roller between a first position, wherein said upper and lower feed rollers are arranged in operable combination relative to each other to pull materials along a generally horizontal direction through said sewing station, and a second position, wherein said upper and lower feed rollers are separated form operable engagement relative to each other; andwherein said upper and lower feed rollers are continually biased toward each other and are mounted on said sewing machine such that a distance ranging between about 0.4 inch and about 1.0 inch, measured in the direction of material advancement, separates the centerline of said upper and said lower feed rollers relative to the centerline of said needle bar.

2. The mattress edge sewing machine according to claim 1, further including a drive system operably connected to said drive shaft for positively driving each feed roller in timed relation relative to reciprocal movements of said needle bar.

3. The mattress edge sewing machine according to claim 1, wherein said drive system includes a series on intermeshing gears operably arranged between the drive shaft and the feed rollers of the feed mechanism.

4. The mattress edge sewing machine according to claim 1, wherein at least said lower feed roller has a serrated peripheral edge for facilitating engagement and advancement of the material moving through said sewing station.

5. The mattress edge sewing machine according to claim 4, wherein the material supporting surface on said machine is defined in part by a throat plate.

6. The mattress edge sewing machine according to claim 5, wherein said throat plate and said lower feed roller define cooperating instrumentalities for stripping material from the serrated peripheral edge of said upper feed roller whereby enhancing movement of the material through the machine.

7. The mattress edge sewing machine according to claim 1, further including a mechanism mounted on said sewing machine frame for vertically and selectively moving said upper feed roller relative to the material supporting surface on said sewing machine.

8. The mattress edge sewing machine according to claim 7, wherein said mechanism for vertically and selectively moving said upper feed roller relative to the material supporting surface on said sewing machine is manually operated.

9. A mattress edge chain-stitch sewing machine having a frame with a material supporting surface, a drive shaft revolubly mounted about a fixed axis in said frame, a reciprocally driven needle bar mounted in said frame and operable along a fixed and generally vertical centerline, and a feed mechanism for advancing material beneath said needle bar and along a generally horizontal direction, said feed mechanism comprising: a lower feed roller mounted for rotation about a fixed axis arranged below the material supporting surface of said machine;an upper feed roller biased into operable combination with said lower feed roller, with said upper feed roller being mounted for rotation about an axis in a manner permitting said upper feed roller to be shifted relative to said lower feed roller between a first position, wherein said upper and lower feed rollers are arranged in constant operable combination relative to each other to advance the material beneath the needle bar, and a second position, wherein said upper and lower feed rollers are separated form operable engagement relative to each other; andwherein said upper and lower feed rollers are arranged in the line of and rearwardly of the generally vertical centerline of the needle bar by a distance ranging between about 0.4 inch and about 1.0 inch, measured in the direction of materials advancement, with said upper and lower feed rollers being positively and intermittently driven such that material advancing beneath the needle bar is moved in timed relation relative to the reciprocation of said needle bar.

10. The mattress edge sewing machine according to claim 9, wherein a drive system, operably connected to said drive shaft, positively drives each feed roller in timed relation relative to reciprocal movements of said needle bar.

11. The mattress edge sewing machine according to claim 10, wherein said drive system includes a series on intermeshing gears operably arranged between the drive shaft and the feed rollers of the feed mechanism.

12. The mattress edge sewing machine according to claim 9, wherein at least said lower feed roller has a serrated peripheral edge for facilitating engagement and advancement of the materials through said sewing station.

13. The mattress edge sewing machine according to claim 12, wherein the materials supporting surface on said machine is defined in part by a throat plate.

14. The mattress edge sewing machine according to claim 13, wherein said throat plate and said lower feed roller define cooperating instrumentalities for stripping materials having passed through the sewing station of the machine from remaining engaged with the feed mechanism whereby enhancing movement of the materials through the machine.

15. The mattress edge sewing machine according to claim 9, wherein said upper and lower feed rollers each has a serrated peripheral edge for facilitating engagement and advancement of the material moving through said sewing station.

16. The mattress edge sewing machine according to claim 9, further including a mechanism mounted on said sewing machine frame for vertically and selectively moving said upper feed roller relative to the material supporting surface on said sewing machine.

17. The mattress edge sewing machine according to claim 16, wherein said mechanism for vertically and selectively moving said upper feed roller relative to the materials supporting surface on said sewing machine is manually operated.

18. A mattress edge chain-stitch sewing machine including a frame, a needle bar mounted for generally vertical reciprocatory movements within said frame along a fixed axis, a throat plate forming part of a material supporting surface of said machine, with said throat plate defining a working edge for said machine, and with said working edge being disposed in proximate laterally spaced relation from the fixed axis of said needle bar, a looper mounted for rocking pivotal movements laterally across the fixed axis of said needle bar, with a tip of said looper remaining to one side of the working edge of said throat plate as said looper moves across the fixed axis of said needle bar, and wherein said needle bar moved in timed relation relative to the rocking pivotal movements of said looper, and with said needle bar traversing a distance in a single vertical direction at a ratio greater than 2:1 relative to the distance in a single lateral direction traversed by said looper.

19. The mattress edge sewing machine according to claim 18, further including a mechanism for pulling materials along a generally horizontal direction and beneath the needle bar.

20. The mattress edge sewing machine according to claim 19, wherein said mechanism for pulling materials along a generally horizontal direction and beneath the needle bar includes a lower positively driven feed roller mounted on said frame for rotation about a fixed axis arranged below the material supporting surface of said machine, an upper positively driven feed roller mounted on said frame for rotation about an axis arranged above the material supporting surface of the machine, and wherein said upper and lower feed rollers are mounted on said sewing machine such that a distance ranging between about 0.4 inches and about 1.0 inch, measured in the direction of material advancement, separates the centerline of said upper and said lower feed rollers relative to the centerline of said needle bar.

21. The mattress edge sewing machine according to claim 20, wherein the upper feed roller of said mechanism is mounted on said machine in a manner permitting said upper feed roller to be shifted relative to said lower feed roller between a first position, wherein said upper and lower feed rollers are arranged in operable combination relative to each other to pull materials along a generally horizontal direction beneath said needle bar, and a second position, wherein said upper and lower feed rollers are separated from operable engagement relative to each other.

22. A mattress edge chain-stitch sewing machine having a frame, a drive shaft revolubly mounted in said frame, a needle bar driven by said shaft and reciprocal along a fixed path of travel, a throat plate arranged beneath the needle bar and forming part of a material supporting surface for said machine, with an edge of said throat plate being disposed in proximate lateral relation to said needle bar defining a working edge of said machine, and a stitch forming mechanism comprising: stitch forming instrumentalities including a needle mounted to a lower end of said needle bar for movement along a fixed generally vertical reciprocal path of travel;and with said stitch forming instrumentalities further including a looper arranged pivotal and across-the-line of feed movements relative to and in combination with said needle to form chain stitches in a workpiece, and with a tip of said looper remaining to one side of the working edge of said machine during a sewing operation; andwherein the needle traverses a distance in a single vertical direction at a ratio greater than 3:1 relative to the distance in a single lateral direction traversed by said looper during a single stitch forming cycle of said machine.

23. The mattress edge sewing machine according to claim 22, further including a needle guard driven in timed relation relative to said needle during the stitch forming cycle of said sewing machine.