The present invention is directed to a mattress having hinges or living hinges.
Slit Horizontal Hinges
In U.S. Pat. No. 7,260,860; Chambers et al. described a mattress assembly having a head end, a foot end, a right side, and a left side. The mattress has a horizontal slit hinge positioned from the right side to the left side of a foam mattress. That horizontal slit hinge assists the mattress assembly alter its position in a gatch bed. A gatch bed is a bed with divided sections for independent elevation (up and down) of a patient's head and knees.
That understanding of Chambers et al.'s hinge is confirmed in the following extract from the '860 patent: “The foam layers . . . of the core portion . . . include a laterally extending slit . . . defining a hinge to assist in bending of the mattress assembly . . . during articulation of the support deck . . . . Similarly, each width adjustment bladder . . . includes a slit . . . positioned [vertically] adjacent the slit . . . to define a hinge point. A tube . . . may be positioned within each bladder . . . at the hinge point to prevent the air flow path from being sealed when the mattress assembly . . . is bent.”
Accordingly horizontal slit hinges in foam mattresses that extend from the right side to the left side are known to those of ordinary skill in the art. Moreover, other than air nothing is positioned within the horizontal slit hinges.
Pivot Horizontal Hinges
In U.S. Pat. No. 7,246,388; DiLiberto, Jr. discloses an alternative to Chamber et al.'s horizontal slit foam mattress. Instead of using horizontal slits, DiLiberto, Jr. uses a “hinge assembly [comprising] a nylon tubing . . . , two washers . . . , a threaded T-nut . . . and a bolt . . . . That hinge assembly is positioned from the right side to the left side of the mattress. Like Chambers et al., DiLiberto, Jr.'s hinge assembly mattress is effective for a gatch bed. DiLiberto, Jr.'s hinge assembly is impractical for a rotating mattress because the tubing extends across the width of the mattress (right side to left side) and inhibits a mattress' rotating ability.
Rotating Mattress
Rotating a patient on an inflatable mattress is also well known to those of ordinary skill in the art. Rotating a patient is one method to avoid and/or decrease the formation of bed sores on immobile patients. A rotatable inflatable mattress and the method in which the mattress rotates the patient are disclosed in U.S. Pat. Nos. 5,794,289 and 5,926,883 which are commonly assigned and are hereby incorporated by reference.
In those patents, Gaymar Industries, Inc. illustrated
In a preferred embodiment, the mattress 170 includes a foam support member 172 on which rests a tilting assembly, illustrated generally at 174, which will be described hereinafter, the tilting assembly 174 disposed generally within and circumscribed about its periphery by a lower crib 176. The crib 176 in turn supports an upper crib 178, in which is contained the cushion 180. The cushion 180 may be any suitable cushion material including inflatable air bladders having button welds, illustrated at 186, uniformly spaced thereover to prevent ballooning thereof when pressurized.
The tilting assembly 174 comprises two sets of bladders, each set of bladders includes an upper and a lower inflatable bladder 182 and 184 respectively the width of each of which being slightly less than half of the width of cushion 180. The bladders 182, 184 are further divided into right bladders 182a, 184a and left bladders 182b, 184b. The foot end portions 188 of the lower bladders 184 are tapered over about one-third of the length thereof to allow relatively greater lifting capacity for the head end and central portions supporting the torso of a patient since the torso requires greater lifting capacity than the feet. The upper bladder 182 may be any suitable inflatable bladders and have button welds, illustrated at 186, uniformly spaced thereover to prevent ballooning thereof when pressurized. As seen in
A fabric strip 190 can bridge across and is adhesively or otherwise suitably attached to the upper surface of crib 178 for lateral stability. The cribs 176 and 178 and support member 172 are adhesively or otherwise suitably attached, and the assembly including the tilting assembly 174 and cushion 180 are enclosed within a zippered mattress cover 175 as shown in
The cushion 180 may of course be tilted to a higher angle than 15 degrees. For example, the cushion 180 may be tilted to an angle of perhaps about 45 degrees by further inflation of the corresponding lower bladder 184, allowing ballooning thereof so that it approaches a tubular shape, and the width of the fabric strip 190 is selected to suitably accommodate the degree of tilt.
Conventional Rotating Mattress' Fulcrum Point
As identified above, rotating mattresses are some times made with a crib. The crib is designed to inhibit a patient from falling off the mattress by having the patient caught within the trough between the cushion material and the crib. There is at least one problem with catching the patient in a trough.
That problem is the patient can get too close to the crib while in the trough which can cause adverse effects. An example of an adverse effect includes and is not limited to a patient being trapped between the cushion and the crib and/or the crib increasing the tissue interface pressure to the patient's skin. That event can occur because a rotating mattress' fulcrum 700 is at the cushion's edge closest to the trough. The mattress' fulcrum at the cushion's edge is undesirable because it promotes a patient to (a) fall off the mattress when a crib is not used and/or (b) be positioned against the crib when a crib is used which can increase the patient's tissue interface pressure. The present invention is designed to solve that problem(s).
A rotational mattress has (a) a support surface and a rotating bladder object or (b) the support surface, the rotating bladder and a cushion material object. Depending on the embodiment used, the rotating bladder object and/or cushion material object has at least one longitudinal hinge; a longitudinal hinge extends from the object's head end toward the object's foot end. In one embodiment, the longitudinal hinge can be a shaped aperture and within the shaped aperture is a second cushion material. The second cushion material is less rigid than the cushion material.
a is a second alternative embodiment of
b is an alternative embodiment of
a is an enlarged view of
b is the prior art version of a slit horizontal hinge without a patient positioned thereon.
a is
b is
a is an alternative embodiment of
b is an alternative embodiment of
a is an alternative embodiment of
b is an alternative embodiment of
The present invention is directed to a rotatable mattress 10. The rotatable mattress 10 can be positioned on a gatching support surface 400 as illustrated in
The gatching support surface 400 is divided into sections. Those sections include an upper body section 402, a seat section 403 (which can also be subdivided into a buttock section 404 and a thigh section 405 in some embodiments), and a knee support section 406, as illustrated at
The flat support surface 500 is exactly that, a flat support surface as illustrated at
The contoured support surface 600 has a base section 602 and sides 604 protruding from at least the right perimeter 605 and left side perimeter 606 of the base section 602 as illustrated at
In a first embodiment, the rotatable mattress 10 has a cushion material 12 and a rotating bladder 14. The cushion material 12, as illustrated in
Cushion Material 12
The cushion material 12 can be any suitable cushion material including and not limited to (a) an inflatable bladder or a plurality of inflatable bladders (air, water, or combinations thereof) having or not having button welds uniformly spaced thereover to prevent ballooning thereof when pressurized; (b) a gelastic cushion or a plurality of gelastic cushions made of tri-block copolymeric compositions, an example and not limited to such is described in U.S. Pat. No. 7,060,213; (c) a foam cushion or a plurality of foam cushions, or (d) combinations thereof.
The cushion material 12 has a head end 20, a foot end 22 (as seen in
Longitudinal Hinges
In the embodiments illustrated in
The first longitudinal hinge 30 (a) is positioned parallel to and near the right side edge 24 to inhibit the right side edge 24 from becoming the fulcrum point when the cushion material's left side is raised as illustrated in
The first predetermined point toward the foot end 22 can be the foot end 22 (as shown in
The second longitudinal hinge 32 (a) is positioned parallel to and near the left side edge 25 to inhibit the left side edge 25 from becoming the fulcrum point when the cushion material's right side is raised, and (b) extends from the head end 20 to a second predetermined point toward the foot end 22. Preferably, the second longitudinal hinge 32 is positioned between 5 to 30 centimeters, preferably 10 to 20 centimeters, from the left side edge.
The second predetermined point toward the foot end 22 can be the foot end 22, in the lower leg section 28, at the juncture between the lower leg section 28 and the seat section 27, in the seat section 27, at the juncture between the seat section 27 and the head/torso section 26, or in the head/torso section 26 and a predetermined distance away from the head end to inhibit the left side edge from becoming the fulcrum point when the cushion material's right side is raised.
The first predetermined point and the second predetermined point can be equivalent points on opposite sides of the cushion material 12, or different points. Preferably, the first predetermined point and the second predetermined point are at equivalent points on opposite sides of the cushion material 12.
Horizontal Hinges
If the cushion material 12 is positioned over the gatching support surface 400 or variations thereof, then the cushion material 12 has the first longitudinal hinge 30 (described above), the second longitudinal hinge 32 (described above), a first horizontal hinge 34 positioned at the juncture between the seat section 27 and the head/torso section 26, and a second horizontal hinge 36 positioned at the juncture between the lower leg section 28 and the seat section 27.
The first horizontal hinge 34 (as seen at
Hinge Embodiments
The first horizontal hinge 34 and the second horizontal hinge 36 are not just slits in the cushion material 12. Nor do the first horizontal hinge 34 and the second horizontal hinge 36 have rods and pins. Instead the first horizontal hinge 34 and the second horizontal hinge 36 and in a preferred embodiment the first and second longitudinal hinges 30, 32 are designed to decrease the shear forces applied to the patient when the cushion material 12 moves in a rotational method and/or a gatching method and/or move the fulcrum point toward the hinge area and not at the mattress' side.
To accomplish these objectives for the first horizontal hinge 34 and the second horizontal hinge 36 and in the preferred embodiment for the first and second longitudinal hinges 30, 32, each hinge has a shaped opening 50 in the cushion material 12. The shaped opening 50 has a measurable length, a measurable width and a measurable height (which does not include a mere slit). Examples of the shaped opening include and are not limited to a triangular shape (
Within the shaped opening 50 is a second cushion material 52. The second cushion material 52 is less rigid than the cushion material 12. Examples of the second cushion material include and are not limited to foam materials, gelastic materials, air bladders with low air loss apertures and equivalents thereof. Obviously, the second cushion material may be the same generic material as the cushion material except the second cushion material is less rigid than the cushion material 12.
The second cushion material 52 remains within the shaped opening 50 through adhesives and/or a bridge material 54 (an example includes and is not limited to a non-woven material) that is attached to the first attachment area 70 and the second attachment area 72. The bridge material 54 may also be attached to the second cushion material 52 that is in the same plane as the first attachment area 70 and the second attachment area 72 when the cushion material 12 is in a single plane.
The decrease in shear force is illustrated by comparing no pressure applied to the cushions—
Rotating Bladder
The rotating bladder 14 can be the tilting assembly 174 of the prior art which is described in the section entitled “background of the invention” and incorporated by reference herein. As previously stated, the tilting assembly 174 can comprise two sets of bladders; each set of bladders includes an upper inflatable bladder 182 and a lower inflatable bladder 184. The bladders 182, 184 are further-divided into right bladders 182a, 184a and left bladders 182b, 184b. The foot end portions 188 of the lower bladders 184 are tapered over about one-third of the length thereof to allow relatively greater lifting capacity for the head end and central portions supporting the torso of a patient since the torso requires greater lifting capacity than the feet. The upper bladder 182 may be any suitable inflatable bladders and have button welds, illustrated at 186, uniformly spaced thereover to prevent ballooning thereof when pressurized. Each lower bladder 184 is absent button welds or the like so that it may desirably balloon when pressurized to lift the corresponding side of the cushion 180 as needed. Otherwise, bladders 182, 184 include inflation means, such as pumps and the like.
Fabric Strip
A fabric strip 190 can bridge across and is adhesively or otherwise suitably attached to the upper surface of crib 178 for lateral stability. The cribs 176 and 178 and support member 172 are adhesively or otherwise suitably attached, and the assembly including the tilting assembly 174 and cushion 12 are enclosed within a zippered mattress cover 175 as shown in
Rotational Movement
The lower trough 73 is immaterial to the present invention because the second longitudinal hinge 32 becomes the cushion's 12 left fulcrum point 702. By moving the cushion's 12 left fulcrum point away from left edge (as used in the prior art), the lower trough is not necessary to inhibit the patient 171 from falling off the mattress. The patient 171 is thus inhibited from being “caught” by the upper crib 178 with the fabric strip 190 providing lateral stability to prevent the crib 178 from bowing outwardly. Instead, the patient does not have to contact the crib but remain securely positioned on the cushion 12 without any increase in tissue interface pressure caused by the crib and/or the lower trough.
The lower trough 78 is immaterial to the present invention because the first longitudinal hinge 30 becomes the cushion's 12 right fulcrum point 704. By moving the cushion's 12 right fulcrum point away from right edge (as used in the prior art), the lower trough is not necessary to inhibit the patient 171 from falling off the mattress. The patient 171 is thus inhibited from being “caught” by the upper crib 178 with the fabric strip 190 providing lateral stability to prevent the crib 178 from bowing outwardly. Instead, the patient does not have to contact the crib but remains securely positioned on the cushion 12 without any increase in tissue interface pressure caused by the crib and/or the lower trough.
The cushion 12 may of course be tilted to a higher angle than 15 degrees. For example, the cushion 12 may be tilted to an angle of perhaps about 45 degrees by further inflation of the corresponding lower bladder 184, allowing ballooning thereof so that it approaches a tubular shape, and the width of the fabric strip 190 is selected to suitably accommodate the degree of tilt.
Whichever rotating bladder embodiment is used, the rotating bladder 14 can be positioned over a portion of the support surface 400, 500, 600. By a portion, the rotating bladder 14 can be positioned exclusively under (a) the head/torso area 26, (b) the head/torso and seat areas 20, 27, or (c) as illustrated in
Rotating Bladder Hinge Embodiment
A simpler embodiment is illustrated at
What ever hinge embodiment is used, the longitudinal hinges 30, 32 decrease the chance a patient will fall off the mattress by moving the rotating bladder's fulcrum point from the left and right side edges of the rotating bladder toward the longitudinal hinge. As you may recall, the longitudinal hinge is positioned a predetermined distance from the left and right side edges of the rotating bladder to accomplish this objective.
Obviously, the rotating bladder hinge embodiment can have the preferred first horizontal hinge 34 and the second horizontal hinge 36 as described above.
Alternative Longitudinal Hinge
The preferred embodiment of the longitudinal hinge is described above. The longitudinal hinges 30, 32 can also be for patentability purposes slits (
Passive Restraint
To further decrease the chance of a patient falling off the mattress 10, the mattress can have a passive restraint 600. The passive restraint 600 can be positioned entirely along or partially along the mattress' 10 right and left side edges of the cushion material 12 as illustrated in
The passive material 600 can be permanently attached to the mattress 10, fluidly interconnected to the mattress 10, detachably connected to the mattress 10, or combinations thereof.
The passive material can be positioned along (a) the length of the entire mattress 10, (b) the head/torso section, (c) the seat section, (d) the lower leg section, (e) the head/torso section and the lower leg section, (f) the head/torso section and the seat section, or (g) the seat section and the lower leg section.
Overlay Cushion
An additional cushion 12a can overlay the cushion 12 and/or rotatable cushion 14b (which is above-identified item 14 or 14a when the rotatable cushion has longitudinal hinges) as illustrated in
It is intended that the above description of the preferred embodiments of the structure of the present invention and the description of its operation are but one or two enabling best mode embodiments for implementing the invention. Other modifications and variations are likely to be conceived of by those skilled in the art upon a reading of the preferred embodiments and a consideration of the appended claims and drawings. These modifications and variations still fall within the breadth and scope of the disclosure of the present invention.
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