Field
The disclosed concept pertains generally to vacuum circuit breakers and other types of vacuum switchgear and related components, such as vacuum interrupters and shield walls. In particular, the disclosed concept pertains to axially positioning a pair of separable contact assemblies located in a vacuum envelope of a vacuum interrupter employing a floating center shield component composed of copper-chromium alloy-based material, such that the contact gap between the opposing contact surfaces of the assemblies aligns with a portion of the shield wall having a maximum thickness and outer diameter.
Background Information
Vacuum interrupters are typically used to interrupt high voltage AC currents. The interrupters include a generally cylindrical vacuum envelope surrounding a pair of coaxially aligned separable contact assemblies having opposing contact surfaces. The contact surfaces abut one another in a closed circuit position and are separated to open the circuit. Each electrode assembly is connected to a current carrying terminal post extending outside the vacuum envelope and connecting to the external circuit.
An arc is typically formed between the contact surfaces when the contacts are moved apart to the open circuit position. The arcing continues until the current is interrupted. Metal from the contacts that is vaporized by the arc forms a neutral plasma during arcing and condenses back onto the contacts and also onto a vapor shield placed between the contact assemblies and the vacuum envelope.
The vacuum envelope of the interrupter typically includes a ceramic tubular insulating casing with a metal end cap or seal covering each end. The electrodes of the vacuum interrupter extend through the end caps into the vacuum envelope.
Vacuum interrupters are key components of vacuum-type switchgear. It is typical for interrupters for vacuum-type circuit breakers using transverse magnetic field contacts to include a tubular center shield to protect the internal wall of the tubular insulating casing from being coated with the metallic product of the burning of the arc on the contacts. The tubular center shield can be mounted and electrically connected to either one end of the metallic construction of the vacuum interrupter; in this case the center shield is called fixed. Alternatively the center shield can be mounted, via a center flange, to the tubular insulating casing and electrically insulated from either of the metallic ends of the vacuum interrupter; in this construction the center shield is called floating. The center shield can be an assembly of multiple components. For example, U.S. Pat. No. 4,020,304 prescribes a center shield assembly consisting of a middle portion made out of copper and two end portions made out of stainless steel.
As prescribed in U.S. Pat. No. 4,553,007, it is advantageous for the arcing portion of the tubular center shield, that is, the portion of the center shield surrounding the contact gap, to be made out of a material comprised of the same two metallic components as the separable metallic electric contacts, which for all practical purpose are copper and chromium. The employment of a center shield with the arcing portion made out of copper-chromium alloy material allows a close proximity of the shield to the contacts, as such a shield is capable of enduring not only the unintentional bowing out to the shield of the burning arc in between the two separating contacts, but also intentional participation and sharing of the arcing duty required to interrupt a high current. For that reason, center shields with the arcing portion made out of copper-chromium (Cu—Cr) alloy-based material are often used in vacuum interrupters for the highest fault current ratings, especially those of the transverse or radial magnetic field type.
The first and second electrode assemblies 20 and 22, respectively, are axially movable with respect to each other for opening and closing the AC circuit. The bellows 28 mounted on the first electrode assembly 20 seal the interior of the vacuum envelope 50 formed by the insulating tube 12 and end seals 51 and 52, while permitting movement of the first electrode assembly 20 from a closed position as to an open circuit position (as shown in
Generally, an electrically floating center shield assembly is secured to the vacuum interrupter envelope via a center flange that is more susceptible to being braze-joined to or otherwise securely positioned with the insulating ceramic casing of the vacuum interrupter envelope. The cylindrical center shield assembly is slid into the ring-shaped flange opening. The maximum outer diameter (OD) of the center shield component is thus limited by the internal diameter (ID) of the center flange. The maximum OD of the center shield component is typically no more than a few thousands of an inch larger—for press fitting—than the smallest value of the ID of the center flange. This, in turn, limits the maximum diameter of the contacts that can be fitted inside the center shield component. As the diameter of the contacts is increased, there is a greater risk of burning through the shield wall due to a number of fault currents of a high amplitude.
There is known a vacuum interrupter and Cu—Cr alloy-based center shield design, wherein the maximum OD of the center shield component is larger than the ID of the opening of the center flange (e.g., snap-ring, in a particular embodiment). However, the thicker portion of the Cu—Cr shield wall is not employed to maximize the capability of the center shield component to withstand arc erosion because the contact gap is not aligned entirely with the thickest portion of the center shield wall. Instead, the thickest portion of the center shield wall is used for the purpose of creating a large enough step to secure the relatively heavy center shield to the center flange.
There is room for improvement in the design and manufacture of vacuum interrupters employing a center shield component composed of Cu—Cr alloy-based material, with or without additional minority alloying element or elements. It is an object of the disclosed concept to develop vacuum interrupters employing a floating center shield component composed of Cu—Cr alloy-based material, wherein the contact assemblies are axially positioned within the vacuum envelope such that the contact gap axial position is in alignment with a portion of the wall of the center shield component having a maximum thickness.
These needs and others are met by embodiments of the disclosed concept, which provide arc-enduring Cu—Cr alloy-based center shield components constructed of these compositions.
In an aspect, the disclosed concept provides a vacuum interrupter, including an insulating tube having an inner diameter, a vacuum envelope formed by the insulating tube, an arc-enduring center shield component comprised of Cu—Cr alloy-based material having a shield wall and an outer diameter, and being positioned within the vacuum envelope, a center flange to secure the center shield component to the insulating tube, a first contact assembly, a second contact assembly, and a contact gap formed between the first and second contact assemblies when said assemblies are in an open position. The first and second contact assemblies are positioned such that the contact gap in its entirety is aligned with a portion of the shield wall that has a maximum thickness and outside diameter.
The portion of the shield wall can have an outer diameter that extends to or near the inner diameter of the insulating tube. The contact gap can be aligned with the portion of the shield located a distance away from a portion of the shield wall where the center flange is attached. The contact gap can be aligned with the portion of the shield wall that is located above the portion of the shield wall where the center flange is attached. The contact gap can be aligned with the portion of the shield wall that is located below the portion of the shield wall where the center flange is attached.
In certain embodiments, the center flange has a ring-shaped opening formed therein. The outer diameter of said portion of the shield wall of the arc-enduring Cu—Cr alloy-based center shield component can be larger than an inner diameter of the opening of the flange.
The insulating tube can be composed of ceramic. The center shield component can have connected thereto opposing ends composed of metal. The contact gap can have an axial position and the center flange can have an axial position, and the axial position of the contact gap can be located above or below the axial position of the center flange.
A full understanding of the disclosed concept can be gained from the following description of the preferred embodiments when read in conjunction with the accompanying drawing in which:
The disclosed concept relates to vacuum interrupters employing a floating center shield assembly and contact assemblies positioned in a vacuum envelope. The center shield assembly includes a center shield component (or middle portion) composed of an arc-enduring Cu—Cr alloy-based material, and opposing ends composed of metal. In an open position, the contact assemblies include an axial contact gap formed there between. In accordance with the invention, contact assemblies are axially positioned such that the axial position of the contact gap aligns with a portion of the wall of the center shield component that has a maximum thickness and outer diameter. In certain embodiments, the contact assemblies are axially positioned such that the contact gap axial position is located outside of or away from, e.g., above or below, the center flange axial position. In these embodiments, the contact gap aligns with a portion of the wall of the center shield component having a maximum thickness and outer diameter. That is, the thickness and outer diameter of the center shield is not limited by the diameter of the center flange or flange opening.
There are various benefits to be derived from positioning the contact gap between the contact assemblies such as to align with a portion of the Cu—Cr alloy-based center shield wall having a maximum thickness and outer diameter. For example, this alignment can prevent the center shield component from being burned through. Additional benefits can include one or more of the following:
Enables the use of a larger diameter of the contact assemblies, thereby increasing the current interruption performance for a given vacuum interrupter size, which is typically defined by the diameter of the ceramic envelope;
Enables, for a given contact diameter, a larger inner diameter of the center shield component, thereby enabling a larger clearance from the contact outer diameter to improve the dielectric (e.g., voltage withstand) performance for a given vacuum interrupter size; and
Maximizes the unique capability of the center shield component in sharing the arcing duty from the contacts, thereby enabling the entire vacuum interrupter to endure more arc erosion by a higher number of shots and/or a longer duration of the shots, which improves the electrical life of the vacuum interrupter.
As previously described,
In accordance with the disclosed concept, there is provided a floating center shield component composed of an arc-enduring Cu—Cr alloy-based material having the axial contact gap formed between the contact assemblies substantially entirely aligned with a portion of the wall of the center shield component that has a maximum thickness and outer diameter. Thus, the disclosed concept relates to eliminating empty space between the outer diameter of the wall of the center shield component and the inner diameter of the insulating tube (as shown in
Thus, in accordance with the disclosed concept, the thickness and outer diameter of at least a portion of the wall of the center shield component is increased, e.g., maximized, and the distance or space between the outer diameter of the center shield component and the inner diameter of the insulating tube is decreased, e.g., minimized. In certain embodiments, the outer diameter of the wall of the center shield extends to, and is limited by, the inner diameter of the insulating tube, such that essentially the entire void or space is eliminated.
Further, in accordance with the disclosed concept, the contact assemblies are positioned such that the contact gap axial position (formed between the contact assemblies) is outside of or away from, e.g., above or below, a center flange axial position. That is, the contact gap axial position, e.g., the width thereof, substantially fully aligns with the maximum thickness and outer diameter of the center shield wall.
The center shield component (of the center shield assembly) is typically composed of copper-chromium (Cu—Cr) alloy and has arc-erosion characteristics similar to those of the arcing contacts. In certain embodiments, the Cu—Cr alloy includes additional minority alloying elements. In other embodiments, the Cu—Cr alloy does not include additional minority alloying elements. Thus, as used herein, the term “Cu—Cr alloy-based” refers to materials that include additional minority alloying elements and also to materials that do not include additional minority alloying elements. The Cu—Cr alloy-based center shield component is positioned in close proximity to the contacts and is capable of participating actively in arcing, such that it shares the arcing mitigating duties with the contacts. Since the center shield component exhibits arc-erosion characteristics, a larger diameter of the contacts can be used within any given diameter of the ceramic envelope, as compared to the diameter of contacts used with a passive center shield component that does not exhibit arc-erosion characteristics, e.g., is composed of a non-arc-enduring Cu—Cr center material, such as copper (in the absence of chromium) or stainless steel.
Generally, an electrically floating Cu—Cr alloy-based center shield component is secured to the vacuum interrupter envelope with a flange. The flange can be more susceptible to being braze-joined (as shown in
While specific embodiments of the disclosed concept have been described in detail, it will be appreciated by those skilled in the art that various modifications and alternatives to those details could be developed in light of the overall teachings of the disclosure. Accordingly, the particular arrangements disclosed are meant to be illustrative only and not limiting as to the scope of the disclosed concept which is to be given the full breadth of the claims appended and any and all equivalents thereof.
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Entry |
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European Patent Office, “International Search Report and Written Opinion” PCT/US2016/055640, dated Dec. 20, 2016, 13 pp. |
Number | Date | Country | |
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20170148590 A1 | May 2017 | US |