The disclosure herein relates generally to techniques and equipment that may be used in conjunction with measuring liquid crystal parameters and ion impurities.
Liquid crystal materials used in modern LCD displays, LCD TVs, and so forth, are typically a mixture of a plurality of different individual liquid crystal components. Ion concentration, twist elastic constant (K22), and rotational viscosity (γ1) are three very important parameters for the study of LC materials/mixtures and for LCD manufacture. Although there are many publications and patents regarding techniques for LC material property measurement, they are either too simplified to provide reliable and repeatable results, not sensitive enough for advanced LC materials and LCD processes to allow for the reliable and accurate detection of ultra-low ion concentrations, or overly complex.
What is needed, therefore, is a design that is better able to meet such challenges.
Disclosed herein is a method for measuring the twist elastic constant (K22) of a liquid crystal mixture under test. The method includes providing a liquid crystal test cell having a pair of electrodes; placing the liquid crystal mixture under test into the liquid crystal test cell; applying an electrical driving signal to the electrodes of the liquid crystal test cell; measuring an electrical response signal from the electrodes; and based on the electrical driving signal and the electrical response signal, and in the absence of measuring light transmitted through or reflected off of the liquid crystal test cell, determining the twist elastic constant (K22) for the liquid crystal mixture under test.
The determining may include determining dielectric properties of the liquid crystal test cell. The determining may include determining a constant related to a geometry of the liquid crystal test cell. The determining may include using the following equation: K22=(Vth)2(aπ)−2(ε0|Δε|), where Vth is the threshold minimum voltage that causes liquid crystal molecules to turn, a is a feature factor that is a function of the test cell geometry, ε0 is the vacuum permittivity, and |Δε| is the dielectric anisotropy.
Also disclosed is a method for measuring the twist elastic constant (K22) of a liquid crystal mixture under test. The method includes providing a liquid crystal test cell having a pair of electrodes; providing a light source that directs light into one side of the test cell and a light sensor to measure light that exits the test cell; placing the liquid crystal mixture under test into the liquid crystal test cell; applying an electrical driving signal to the electrodes of the liquid crystal test cell; measuring an amount of light that exits the test cell; and based on the electrical driving signal and the measured light, determining the twist elastic constant (K22) for the liquid crystal mixture under test.
The amount of light that exits the test cell may be measured after the electrical driving signal has been turned off. The amount of light may have a leading edge in response to the electrical driving signal being turned on and a falling edge in response to the electrical driving signal being turned off, and the falling edge is utilized the determine the twist elastic constant. A plurality of test cells having different cell gaps may be used. A single test cell having a varying cell gap may be used. The single test cell may be formed as a wedge test cell so that the cell gap increases across a width extent of the test cell.
Also disclosed is a method for characterizing the presence of ions in an object under test. The method includes providing an object having a pair of electrodes attached thereto; applying an electrical driving signal at a given frequency to the electrodes of the object; measuring an electrical response signal from the electrodes; and based on the electrical driving signal and the electrical response signal, and in the absence of measuring light transmitted through or reflected off of the object, determining an ion distribution spectrum that includes a display of the number of ions present in the object versus the given frequency of the electrical driving signal.
The given frequency of the electrical driving signal may be varied to include a plurality of frequencies so that the number of ions present can be displayed versus the plurality of frequencies. The given frequency of the electrical driving signal may be swept from a first frequency to a second frequency. The differences between the electrical response signal at a first frequency and at a second, higher frequency may be related to the ion concentration. The measuring of the electrical response signal may include determining the resistance and capacitance of the object. The object may be a test cell containing a liquid crystal mixture to be tested. The object may be a solid object. The solid object may be a sheet of glass. The measuring of the electrical response signal may include measuring the total charge at the electrodes.
Also disclosed is a method for measuring the rotational viscosity of a liquid crystal mixture under test. The method includes providing a liquid crystal test cell having a pair of electrodes; placing the liquid crystal mixture under test into the liquid crystal test cell; applying an electrical driving signal to the electrodes of the liquid crystal test cell; measuring an electrical response signal from the electrodes; and based on the electrical driving signal and the electrical response signal, and in the absence of measuring light transmitted through or reflected off of the liquid crystal test cell, determining the rotational viscosity for the liquid crystal mixture under test.
The electrical response signal may be measured on a trailing edge of the electrical driving signal. The electrical response signal measured may be the capacitance between the pair of electrodes. A backflow effect may be ignored in determining the rotational viscosity.
Also disclosed is a method for measuring a performance parameter of a liquid crystal mixture under test. The method includes providing a liquid crystal test cell having a pair of electrodes; placing the liquid crystal mixture under test into the liquid crystal test cell; applying an electrical driving signal to the electrodes of the liquid crystal test cell; measuring an electrical response signal from the electrodes; and based on the electrical driving signal and the electrical response signal, and in the absence of measuring light transmitted through or reflected off of the liquid crystal test cell, determining the performance parameter for the liquid crystal mixture under test.
The performance parameter may be a twist elastic constant (K22) for the liquid crystal mixture under test. The performance parameter may be an ion distribution spectrum that includes a display of the number of ions present in the liquid crystal mixture under test versus the given frequency of the electrical driving signal. The performance parameter may be a rotational viscosity for the liquid crystal mixture under test.
The disclosure herein is described with reference to the following drawings, wherein like reference numbers denote substantially similar elements:
While the embodiments disclosed herein are susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that it is not intended to limit the invention to the particular form disclosed, but rather, the invention is to cover all modifications, equivalents, and alternatives of embodiments of the invention as defined by the claims. The disclosure is described with reference to the drawings, wherein like reference numbers denote substantially similar elements.
Disclosed herein are techniques and systems related to improved techniques for measuring various parameters of liquid crystal mixtures: twist elastic constant (K22), ion distribution spectrum, and rotational viscosity (γ1). These techniques can be performed on any of various types of liquid crystal devices, from a simple test cell to a commercial LCD display or TV. For ease of illustration and discussion, the techniques will be shown and discussed with regard to a test cell.
In many cases, the test cell will have a single large pixel, rather than an array of pixels, but this is not necessary. Further, in some cases the test cell will have a geometry for in-plane switching (IPS), and in other cases the test cell will include a pair of parallel electrodes (known as vertically aligned, twisted nematic, and so forth).
A configuration for a parallel plate electrode test cell 20 is shown in
A configuration for an IPS electrode test cell 40 is shown in
Measurement of Twist Elastic Constant (K22)
K22 Measuring From C-V Curve
It should first be understood that the K22 parameter is a constant for a given LC mixture, while other parameters are constants for a given LCD device or test cell. So the objective here is to characterize the constants other than K22 for the test cell, and then with the LC mixture to be tested placed into the test cell, determine the Vth (the threshold voltage, or the minimum voltage applied across the pixel that will produce even the slightest response from the pixel), and from that solve for K22.
The relevant equation used to determine K22 is:
where w is the gap between electrodes, d is the cell gap, ε0 is the vacuum permittivity, |Δε| is the dielectric anisotropy defined as Δε=εD−ε⊥, where εD and ε⊥ are dielectric constants measured when molecules are aligned in parallel or aligned vertically to the applied electric field, and α is a new term introduced here—a test cell feature factor for K22 calculation. In the normal case, α≠1. Therefore, we introduce equation:
α=ad+b (Eq. 1-2)
which takes cell gap, d, into account. Our observations have found that b≅1 for most test cell structures (particularly when the test cells have a large pitch (related to the distance between electrodes), but a varies greatly for different test cell structures as it is a function of the structure.
and then Eq. 1-1 can then be represented as:
and
Vth=(a+1/d)*B (Eq. 1-5)
So, d and w are known for the IPS test cell, and a can be measured for the IPS test cell, by test previously performed for three different gap test cells. For example, a first test cell with a gap of d1 a second test cell with a gap of d2, and a third test cell with a gap of d3 could be used and a can be determined therefrom. Then, for each test cell used in the system 70, one can obtain a curve of Capacitance versus Voltage (C-V curve). From each of these curves, the Vth(d) can be determined. Then, one can linear fit Vth(d) as function of (1/d), to get “a” and “B”. From equation 1-3, one gets K22. Moreover, theoretically, a single wedged cell could be used instead of three or more cells with different spacing.
In addition, it may be desirable to use an electrical driving signal with a small magnitude (e.g., in the range of 0.1 volts) so that the molecules do not move very much.
A flowchart 120 for this technique is show in
As can be appreciated, this technique introduces IPS cell feature factor, α, for accurate calculation of K22 with any cell gap. Cell feature factor can also be extracted from a single wedge cell using the same principle. Without using the α factor, the measurements used by others may only be reasonably accurate at d=0 or w=∞. Lastly, this method applies to both positive and negative liquid crystal mixture types.
K22 Measuring From T-t Data
An alternative to the above approach determines K22 from driving the test cell and measuring the optical transmittance of the test cell. The base equations used are
ϕ=ϕ0+δ (Eq. 2-2)
Eq. 2-4 can be further simplified when test cell is designed as w=1 mm, d=8 um, and new parameter β is introduced (β≅1 or In(3)≅1.09). In particular, β≅1 when the electrode gap is much larger than the cell gap
With this technique, a single test cell or wedged cell (cell gap d continuously changed) can be used. This includes measuring K22 using optical decay method. By fitting equation 2-4 into the measured T(t), one gets τ. Once the rotational viscosity γ1 and cell gap d is obtained from other measurements, K22 is then obtained from
[Again we use fitting here to determine K22. With β=1 or 1.09, for given γ1 and d (determined by test cell and liquid crystal mixture), the T-t curve is a set of T(t) and t data pairs, from which we can curve fit with equation 2-4 and find out K22.]
A flowchart 140 for this technique is show in
to get decay time constant, τ, then
use to calculate K22. We assume rotational viscosity (γ1) and cell gap (d) are known parameters or can be measured with our ALCT.
Ion Distribution Spectrum Characterization
As stated previously, liquid crystal materials used in modern LCD displays, LCD TVs, and so forth, are typically a mixture of a plurality of different individual liquid crystal components. While individual LC components do not typically include ions therein, it is quite common for LC mixtures to contain ions, either due to the mixing of different components or due to contaminants finding their way into the mixture. Further, these ions can cause performance issues with the LCDs, such as image sticking. For this reason, it is desirable to know more about the ions in mixtures. Up until now, this has only included measuring the concentration of ions in LC mixtures.
Disclosed herein are techniques for looking at ion density (charge/charge density) also in this writing as a function of frequency of the driving signal for a LC mixture under test. By looking at this “ion distribution spectrum,” one can often recognize exactly what type of ion is present in the mixture. Much like with fingerprints, the ion distribution spectrum of an LC mixture provides a ready ability to distinguish between different types of ions that may be present in the mixture. As will be discussed, a driving waveform that sweeps through a range of waveform frequencies (for example, the waveform may be triangular with the frequency being varied). As but one example, the frequency range for the sweep may be from 0.0001 Hz to 1 kHz. As the frequency is swept, the total number of ions measurable up to each scan frequency is measured. The measurement includes determining the total charge and subtracting the charge due to the dielectric constant. This generates a plot of ions versus frequency which provides the user information about which ions or which types of ions may be present. Relative low frequencies such as this are employed in part because the resistance and capacitance do not vary significantly at such frequencies.
The current (I) measured at the output of the LCD device, corresponding to the applied or driving voltage (V), is defined by:
where n is ion density of liquid crystal mixture, C is capacitance of test cell filled with liquid crystal mixture to be measured, and R is parasitic resistance of test cell, and connecting wires, q is the charge of electron, A this the cell area, and d is the cell gap. With a DC balanced driving waveform, we integrate both sides of Eq. 3-1. Since V is time-varying and not symmetrical and R can also be assumed as a constant, the integral of
term is zero, and get:
where T is the period of the driving waveform.
For modern NLC mixtures used in LCD commercial products, C is almost a constant at frequencies lower than 1 KHz for the same applied V0. Then the total ion density at frequency
can be represented as:
Normally, the ion response time is much slower than 1 mS. So, n(ƒi≥1000 Hz)=0 , or a small number (bias).
Eq. 3-3 can be used to characterize the ion frequency responses (referred as ion spectrum thereafter) by Eq. 3-4 as:
Δni(Ti)=n(Ti−Δt)−n(Ti+Δt) (Eq. 3-4).
Equation 3-4 represents an ion increment with frequency difference of Δf=1/(2*Δt), which is the “color” or “finger prints” of a particular ion. The same principle has been used in gas/liquid chromatography instruments and mass/optical spectrometers for material study and analysis.
The test device 80 (ALCT from Instec, Inc.) is particularly designed for this ion spectrum measuring with the lowest frequency down to 0.0001 Hz.
Please see the flowchart of
As can be appreciated, this is the first spectral analysis method developed for liquid crystal mixture ion characterization. This method can be applied to test cells and real TFT and other LCD panels. Further, this method is applicable to all kinds of LC device structures including IPS, FFS-IPS, VA types, and others. This method can be used to identify one or more particular components in a liquid crystal mixture that has a significant contribution to one or more of typical LCD defects such as flicker and image sticking. This method can also be applied to measure ion movement or charged molecule displacement for solid materials, such as glass substrates of LCD, OLED, or others. This method can also be used for measuring ion concentration of liquid or powdered, film or bulk electrodes, such as polyimide, bi-fingered electrodes.
Summarized differently, the measurement procedures include the following:
where n is the ion charge. At steady state, for nematic LC material, C is the same for ±V0, and C is constant at frequency lower than 1 Khz.
For the first time, the ion spectrum method is introduced for instrumentation, is extended to a real TFT panel, and is applied to IPS and FFS-IPS structure LC cells or TFT panels. This method can also be applied to measure ion movement or charged molecule displacement for solid materials, such as glass substrates of LCD, OLED. This method can also be used for measuring ion concentration of other materials, which are not liquid crystals, such as isotropic liquid or powered, film or bulk, such as polyimiade, bi-fingered electrodes. This is all accomplished by comparing R and C at low frequency driving signal to R and C at high frequency driving signal.
Measuring Rotational Viscosity, γ1 (or gamma1)
First of all, it should be understood that from the current, one can derive the capacitance, and from capacitance one can derive the angle of the LC molecule. The shear flow equation is:
The rotational equation, where θ is the angle between the director and the z axis (i.e., the angle of the LC molecule), is:
Where
a(θ)=α1 sin2 θ(z,t)cos2 θ(z,t)+½[−γ2 cos 2θ(z,t)+α3+α4+α5] (Eq. 4-3)
b(θ)=½[γ2 cos 2θ(z,t)−γ1] (Eq. 4-4)
Where
α45=α4+α5 (Eq. 4-5)
γ1=α3−α2≈−α2, γ2=α3+α2≈−γ1 (Eq. 4-6)
α3≈0
g(θ)=K11 sin2 θ+K33 cos2 θ, (Eq. 4-7)
When backflow is ignored (which we believe has not previously been done), the equation reduces to:
Boundary condition due to the anti-parallel rubbing:
θ(0,t)=θ(d,t)=θ0 (Eq. 4-8)
Vx(d,t)=−Vx(0,t) (Eq. 4-9)
Furthermore, we take:
where β is slip length,
k is the friction coefficient at the liquid and solid interface
n=(sin θ, 0, cos θ) is the director
P=E(Δε sin θ cos θ, 0, ε⊥ sin2 θ+ε∥cos2 θ) is the induced polarization
εeff=ε⊥ sin2 +ε∥ cos2 θ is the effective dielectric constant
The θ(z, t) can be calculated from Equations 4-1 and 4-2, if backflow is included. Or equation 4-7 if backflow is ignored assuming all alpha's, αi are known. Ci(t) then is calculated from equation 4-16. The calculation is done by fitting theoretical Ci(t) with measured Cm(t). From the fitting, we can extract alpha's, α, and γ1.
While the embodiments of the invention have been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered as examples and not restrictive in character. For example, certain embodiments described hereinabove may be combinable with other described embodiments and/or arranged in other ways (e.g., process elements may be performed in other sequences). Accordingly, it should be understood that only example embodiments and variants thereof have been shown and described.
This application is a Divisional of U.S. patent application Ser. No. 14/820,626, filed Aug. 7, 2015, which is incorporated herein by reference in its entirety.
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Number | Date | Country | |
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20170255039 A1 | Sep 2017 | US |
Number | Date | Country | |
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Parent | 14820626 | Aug 2015 | US |
Child | 15600412 | US |