The present invention concerns a measuring device for contactless detection of a ferromagnetic object.
Measuring devices of this nature generally comprise an arrangement of a magnet structure and an integrated control circuit chip having a Hall element, whereby the chip is located on one end of the magnet structure and in the magnetic field that is formed by this magnet structure. The Hall element produces an electrical signal based on the strength of the magnetic field perpendicular to the plane of the Hall element. If a ferromagnetic object now approaches the Hall element, the strength of the magnetic field perpendicular to the Hall element changes. As a result, the distance of the ferromagnetic object away from the Hall element can be represented by an electrical signal produced by the Hall element. Hall sensors of this type are used to detect rotational speeds or certain positions of toothed trigger wheels (gears) in motor vehicles, e.g., for an antilock braking system or engine management.
For example, to realize a small offset field, measuring devices having two closely adjacent Hall elements were proposed that are interconnected electrically in such a fashion that they cancel each other out in the normal state. This makes it possible to produce a good signal, but the two Hall elements must have absolutely identical behavior. This is difficult to achieve in series production.
Furthermore, a Hall-effect sensor is made known in DE-196 22 561, in the case of which a Hall element located on a control circuit chip is situated between a trigger wheel and a magnet structure. The magnet structure is designed so that a north magnetic pole and a south magnetic pole are located next to each other and both of them are located adjacent to the Hall element.
Furthermore, a magnetic field source is made known in EP-0 273 129, in the case of which an annular magnet is provided as the permanent magnet. A Hall generator is associated with the opening of the annular magnet in such a fashion that the axis of the Hall generator and the axis of the annular magnet basically coincide, and, when the magnetic circuit is open, the Hall generator is located in a space having minimal magnetic induction formed by field displacement within the annular magnet.
A device, according to the invention, for contactless detection of a ferromagnetic object has the advantage, in contrast, that a portion of the magnetic flux is shunted away by the soft-magnetic component located on one side of a permanent magnet between the permanent magnet and a Hall element. The magnetic flux density is therefore reduced in the space around the soft-magnetic component located on the permanent magnet. A magnetic circuit having a minimized offset field can be realized as a result in the case of closely adjacent Hall elements, in particular when measurements are carried out according to the differential principle, Hall elements having a relatively large tolerance range can be used, since the different behavior of the Hall elements has a relatively minimal effect. It is furthermore advantageous in terms of the design of the measuring device according to the invention that, due to the soft-magnetic component located on the permanent magnet, a strong change in the magnetic flux density occurs in the presence of a ferromagnetic object. This means that greater accuracy of the measuring device can be obtained by means of the great relative change in the magnetic flux density that occurs when a ferromagnetic object approaches. The measuring device according to the invention also has a simple design, since only one Hall element is required, and the design can be realized using a single permanent magnet and a soft-magnetic component having a simple shape. For example, a simple bar-shaped or cylindrical permanent magnet can be used.
The soft-magnetic component is preferably located on a side of the permanent magnet that faces the direction of the ferromagnetic object to be detected. A particularly simple design of the measuring device can be realized as a result, since the soft-magnetic component can be easily located on a front face of the permanent magnet. As a result, the Hall element can be easily located in a gap between the soft-magnetic component and the ferromagnetic object to be detected.
The soft-magnetic component is preferably formed as a cap-shaped element and has a recess to house the permanent magnet. As a result, a simple connection between the soft-magnetic component and the permanent magnet can be obtained, e.g., by magnetic forces as well. It is also possible, however, that the soft-magnetic component is interconnected with the permanent magnet by means of bonding or soldering or welding.
According to a preferred exemplary embodiment, the soft-magnetic component has a central opening that is open in the direction of the Hall element. As a result, a measuring device can be realized that has a particularly small offset field.
The soft-magnetic component preferably has a semispherical opening that is open in the direction of the Hall element. As a result of this, a minimal offset field in particular can be realized when a cylindrical bar magnet is used.
A rotationally symmetrical design is particularly favorable, since this allows the measuring device to be installed independently of the respective position of the Hall element.
The soft-magnetic component is preferably formed out of a plurality of annular disks. As a result, a measuring device according to the invention can be realized using simple components, whereby the components can be standardized and, therefore, different measuring devices for different requirements can be produced in simple fashion.
According to a preferred embodiment of the present invention, the Hall element is located between a first permanent magnet and a second permanent magnet. The second magnet is situated such that it is located between the Hall element and the ferromagnetic object to be detected. This arrangement makes it possible to produce a magnetic zero point at the position of the Hall element. In this fashion, a possibility for performing equilibration can be realized in particular.
According to a further preferred exemplary embodiment of the measuring device according to the invention, the permanent magnet is oriented parallel to the ferromagnetic object to be detected, so that its north magnetic pole and south magnetic pole lie in a plane perpendicular to the ferromagnetic object. In this case, the soft-magnetic component is located on the sides of the front faces of the permanent magnet. The Hall element is located in a gap formed in the soft-magnetic. component. A soft-magnetic component is preferably provided on both front faces of the permanent magnet. Due to this design of the soft-magnetic components and the arrangement of the permanent magnet in relation to the ferromagnetic object to be detected, a relatively large magnetic field results in the Hall element in its sensitive direction without the ferromagnetic object being present. If a ferromagnetic object comes into the vicinity of the permanent magnet, a portion of the magnetic flux is no longer directed through the soft-magnetic component and the Hall element. Instead, it is directed over the ferromagnetic object. A reduction of the magnetic field in the Hall element is obtained as a result. In this exemplary embodiment, therefore, the magnetic field in the Hall element assumes a minimal value when a ferromagnetic object comes into the vicinity of the permanent magnet.
A plurality of exemplary embodiments of the invention are shown in the drawings and are explained in greater detail in the subsequent description.
a is a sectional drawing through a further variant,
As shown in
Instead of a Hall element, other magnetic field-sensitive elements can be used, such as magnetoresistive sensors (anisotropic magnetoresistive effect or giant magnetoresistive effect), field plates. Furthermore, a plurality of elements can be used as a differential connection.
As shown in
By providing the soft-magnetic component 7 between the Hall element 3 and the permanent magnet 2, the measuring device 1 has a magnetic circuit with a very small offset field (a “back bias-reduced magnetic circuit”). The soft-magnetic component 7 acts as the flux concentrating element that shunts a portion of the magnetic flux away from the front face of the permanent magnet 2. As a result, the magnetic flux density in the air gap 6 over the front face of the permanent magnet 2 is reduced, and the Hall element 3 can be located in a region with low magnetic induction in the Z direction, i.e., the sensitive axis of the Hall element. If a tooth 5 of a trigger wheel 4 is now moved into the vicinity of the Hall element, the magnetic flux is increased in the Z direction in the Hall element 3, thereby resulting in a higher—in terms of magnitude—Hall voltage. This makes it possible to detect the presence of a tooth 5 and transmit a corresponding signal to a control device.
The values measured in a comparison of a measuring device with a soft-magnetic component 7 and without a soft-magnetic component are presented in the following tables 1 and 2. Table 1 lists the measured values for a design corresponding to the measuring device shown in FIG. 1. Table 2 lists the measured values for a measuring device without a soft-magnetic component, whereby the design of the measuring device otherwise conforms to the device shown in
As demonstrated by a comparison of the measured values in Table 1 and Table 2, the measuring device according to the invention having a soft-magnetic component 3 has a markedly higher change ΔBZ in the magnetic field in the presence of a comparably low offset magnetic field (BZ without tooth=26.5 mT: BZ without tooth=22.7 mT). In fact, ΔBZ with the soft-magnetic component is approximately 35% greater, on average, than the value ΔBZ without the soft-magnetic component in the air gap range of interest of approximately 1 mm to 4 mm. According to the invention, the presence of a ferromagnetic object in the region of the measuring device can therefore be detected with greater certainty due to the greater relative change in magnetic induction B, and the distance of the ferromagnetic object can be determined with greater accuracy.
A measuring device according to a third exemplary embodiment of the present invention is shown in the schematic side view of FIG. 3. The design of this measuring device basically corresponds to the measuring device shown in FIG. 1. The difference is that the soft-magnetic component 7 is designed differently. It has, in addition, longitudinal recesses 13 on its outer circumferential edge that are formed on the entire circumference of the soft-magnetic component 7. This results in production-engineering advantages. By means of this recess, another magnetic flux density is obtained in the region of the Hall element 3 when a ferromagnetic object or tooth 5 is not present.
In the variant according to
A sixth exemplary embodiment of the measuring device 1 according to the invention is shown in
An eleventh exemplary embodiment of a measuring device 1 according to the invention is shown in FIG. 13. As shown in
As shown in
The magnetic inductions obtained in the Hall element 3 using this design are shown in FIG. 14. The magnetic induction is hereby plotted as a function of the width b of the air gap 6 between the tooth 5 and the front face of the magnet structure formed by the layer 16.
In
As illustrated in the two graphs in
In accordance with the variants described previously, the component 7 can be developed on the magnet 2, on the magnet 10 or on both.
A twelfth exemplary embodiment according to the present invention is shown in
In summary, a measuring device 1 for contactless detection of a ferromagnetic object 4, 5 was described. The measuring device comprises a Hall element 3 and at least one permanent magnet 2, whereby a magnetically non-conductive air gap 6 is located between the Hall element and the permanent magnet. Furthermore, the permanent magnet 2 has a soft-magnetic component 7 on at least one of its front faces that is located in the air gap 6 between the permanent magnet 2 and the Hall element 3.
The preceding description of the exemplary embodiments according to the present invention are intended for purposes of illustration only and not to limit the invention. Various changes and modifications are possible within the framework of the invention without leaving the scope of the invention or its equivalents.
Number | Date | Country | Kind |
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100 09 173 | Feb 2000 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DE01/00589 | 2/16/2001 | WO | 00 | 2/7/2003 |
Publishing Document | Publishing Date | Country | Kind |
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WO01/63213 | 8/30/2001 | WO | A |
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4204158 | Ricouard et al. | May 1980 | A |
4803426 | Odagawa et al. | Feb 1989 | A |
4859941 | Higgs et al. | Aug 1989 | A |
4935698 | Kawaji | Jun 1990 | A |
5321355 | Luetzow | Jun 1994 | A |
6107793 | Yokotani et al. | Aug 2000 | A |
6127821 | Ramsden et al. | Oct 2000 | A |
Number | Date | Country |
---|---|---|
37 04 729 | Aug 1988 | DE |
43 27 796 | Feb 1995 | DE |
196 22 561 | Dec 1996 | DE |
0 273 129 | Jul 1988 | EP |
0 283 291 | Sep 1988 | EP |
2 100 443 | Dec 1982 | GB |
97 43603 | Nov 1997 | WO |
Number | Date | Country | |
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20030155909 A1 | Aug 2003 | US |