This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2009-220754 filed on Sep. 25, 2009.
The present invention relates to a measuring device of a recording medium length, an image forming apparatus and a computer readable medium.
According to an aspect of the invention, a measuring device of a length of a recording material includes: a rotary unit that rotates while coming into contact with the recording material when the recording material is transported on the rotary unit; a pulse signal output unit that outputs a pulse signal in response to a rotation angle of the rotary unit; a first detection unit that detects the recording material arranged on an upstream of the rotary unit in a transport direction of the recording material; a second detection unit that detects the recording material arranged on a downstream of the rotary unit in the transport direction of the recording material; and a calculation unit that calculates a length of the recording material, wherein the calculation unit calculates a peace of the length of the recording material corresponding to a time below pulse interval of the pulse signal based on (i) a distance in the transport direction between the first detection unit and the second detection unit and (ii) a period in which one of the first detection unit and the second detection unit detects the recording material, and the calculation unit calculates the total length in the transport direction of the recording material based on (iii) the calculated length, (iv) the distance between the first detection unit and the second detection unit, and (v) the number of pulses outputted from the pulse signal output unit while both of the first detection unit and the second detection unit are detecting the recording material.
Exemplary embodiments of the invention will be described in detail based on the following figures, wherein:
The sheet supply unit 200 includes a sheet accommodating device 21 which accommodates plural sheets therein, a feed-out mechanism (not shown) which feeds out the sheet from the sheet accommodating device 21 in the right direction in the figure, and a transport roll 22 which transports the sheet fed out from this feed-out mechanism in the right direction. The sheet is a sheet-like recording material, and described as paper in this exemplary embodiment. The recording material is not limited to paper, but may be a sheet-like resin material (for example, OHP sheet) or a paper material coated with resin.
The image forming unit 300 includes a transport roll 301 which brings the paper fed out from the sheet supply unit 200 into the image forming unit 300. On the downstream side of the transport roll 301, a transport roll 302 is arranged which feeds out the paper fed out from the transport roll 301 or the paper fed out from a transport roll 315 described later toward a secondary transfer section 303. The secondary transfer section 303 includes a transfer roll 306 and an opposite roll 307, between which a transfer belt 305 and the paper are nipped, thereby to transfer a toner image on the transfer belt 305 onto the paper.
A reference numeral 308 is a sheet detection sensor for detecting optically the paper transported toward the secondary transfer section 303. The sheet detection sensor 308 detects optically the transported paper. The sheet detection sensor 308 detects the paper position on a transport path 304, and outputs the detection result to a controller 321 described later.
On the downstream side of the secondary transfer section 303, a fixing device 400 is arranged, which fixes the toner image on the paper onto the paper. On the downstream side of the fixing device 400, a transport roll 311 is arranged. The transport roll 311 feeds out the paper fed out from the fixing device 400 toward the outside of the apparatus or toward a transport roll 312.
In case that image formation is performed on both sides of the paper, at the stage when the image formation is completed on a first surface (first side) (at the stage when the fixing operation is completed), the transport roll 311 feeds out the paper to the transport roll 312. This paper is fed to an inverter 313. The inverter 313 returns (switches back) the fed-in paper toward the transport roll 312, and the transport roll 312 feeds out the paper exhausted from the inverter 313 to a transport path 314. At this time, the paper to be transported on the transport path 314 is transported in a state where sides are inverted compared with the case where the paper is firstly transported on the transport path 304.
On the transport path 314, a length measuring part 100 described later is arranged. The paper fed out on the transport path 314 is subjected to length-measurement in the transport direction by the length measuring part 100, then sent from the transport roll 315 to the transport roll 302, and thereafter fed out to the transport path 304. The paper transported again on the transport path 304 is sent to the secondary transfer section 303, and subjected to image secondary transfer onto a second side.
Regarding the image to be formed on this second side, control of primary transfer and control of secondary transfer are performed on the basis of information of the length in the paper transport direction measured by the length measuring part 100. This is performed in order to prevent misalignment in the position of the image formation on the second side, which is caused by change in dimension of the paper produced by the influence of the image formed on the first side.
The image forming unit 300 includes primary transfer units 317, 318, 319 and 320. Each of these primary transfer units includes a photoconductor drum, a cleaning device, a charging device, an exposure device, a development device, and a transfer roll. The primary transfer units 317, 318, 319 and 320 transfer toner images of Y (yellow), M (magenta), C (cyan), and K (black) on the circulating transfer belt 305 in a multilayered-manner. Hereby, the toner images of YMCK are multilayered, with the result that a color toner image is formed on the transfer belt 305.
The control of the operation of each component described above is performed by the controller 321. The controller 321 performs various calculations for measuring the sheet length in the transport direction by the described-later method. Further, the controller 321, in image formation on the second side when the image formation is performed on both sides of paper, performs the control of image formation in consideration of change in dimension of the paper on the basis of the sheet length data obtained by the length measuring part 100.
The support arm 104 is attached to a housing of the image forming unit 300 (refer to
The length measuring roller 102 can swing in the up and down direction in the figure around the pivot shaft 105. At this time, following the up-and-down movement of the length measuring roller 102, the rotary encoder 106 also swings up and down.
In
The first edge sensor 107 and the second edge sensor 108 are photoelectric sensors for detecting an edge portion of paper. The first edge sensor 107 and the second edge sensor 108 include respectively a light emission diode (not shown) and a photo diode (not shown). From the light emission diode, detection light is emitted in a direction of an arrow in the figure, and the reflection light from the emitted light is detected by the photo diode, whereby the edge portion of the paper 101 is detected.
For example, when a front end portion (front edge) of the paper 101 passes under the first edge sensor 107, the output of the first edge sensor 107 changes from a not-detection state (L-output level) to a detection level (H-output level). When the back end portion (back edge) of the paper 101 passes under the first edge sensor 107, the output of the first edge sensor 107 changes from a detection level (H-output level) to a not-detection state (L-output level). Hereby, the edge sensor 107 detects optically the front end portion and the back end portion of the paper 101. This detection is performed similarly also in case of the second edge sensor 108. A term “front” unit a front direction seen from the transport direction, and a term “back” unit an opposite direction to the front direction.
The first edge sensor 107 and the second edge sensor 108 are attached to a base board 109. A temperature sensor (thermistor) 110 which is composed of a temperature measuring resistor is attached between the two sensors. The temperature sensor 110 comes into contact with the base board 109 and detects the temperature of the base board 109.
In the course of transport of the paper 101 in
Further, In the course of the transport of the paper 101, when the front end portion and the back end portion of the paper 101 pass through each sensor position, the output indicating the passage is produced from the first edge sensor 107 and the second edge sensor 108.
The controller 321 includes an period measuring part 322 (an end passage period measuring part 322), a transport speed calculating part 323, a leading end length calculating part 324, a back end length calculating part 325, a recording sheet length calculating part 326, a temperature influence correcting part 327, and an image formation controlling part 328. These parts are constituted in software, and fulfill the later-described functions.
The period measuring part 322, on the basis of the outputs from the first edge sensor 107 and the second edge sensor 108, measures a period for which the front end portion and the back end portion of the paper 101 pass between the first edge sensor 107 and the second edge sensor 108.
The transport speed calculating part 323 performs processing necessary to obtain the transport speed of the paper 101 at a determined period. The leading end length calculating part 324 performs processing necessary to obtain the length of the leading end portion of the paper 101. The back end length calculating part 325 performs processing necessary to obtain the length of the back end portion of the paper 101.
The recording sheet length calculating part 326 performs processing necessary to obtain the length in the transport direction of the paper 101. The temperature influence correcting part 327 stores a corresponding table data between the dimension of L4 in
The image formation controlling part 328 controls the image formation performed by the image forming unit 300 (refer to
In the image forming apparatus 30 shown in
The paper in which the image formation on one side has been completed is fed out from the transport 311 to the inverter 313. The paper fed in the inverter 313 is switched back there, and fed out from the transport roll 312 to the transport path 314 in a state where the second side that is a back side of the first side becomes an upper surface. When the paper fed out to the transport path 314 passes through the length measuring part 100, the paper length is measured by the length measuring part 100. A measuring method of paper length in this time will be described later.
The paper measured by the length measuring part 100 is fed out again to the transport path 304 through the transport rolls 315 and 302. In accordance with this timing, toner images for forming an image on the second side of the paper are formed on the transfer belt 305 by the primary transfer units 317 to 320. At this time, on the basis of the paper length data measured by the length measuring part 100, scale size of the toner image to be formed (primarily transferred) on the transfer belt 305 is adjusted. This control is performed by the image formation controlling part 328 in
This toner image is, in the secondary transfer section 303, secondarily transferred on the second side of the paper of which the length has been measured by the length measuring part 100. At this time, the paper is detected by the paper detection sensor 308, and timing of the secondary transfer in the secondary transfer section 303 is controlled on the basis of this detection result and the paper length data measured by the length measuring part 100. This control is performed by the image formation controlling part 328 in
Thereafter, the paper is sent to the fixing device 400, where the image formed on the second side is fixed. The paper in which the image on the second side has been fixed is exhausted from the transport roll 311 to the outside of the image forming unit 300.
A procedure of measuring the paper length by means of the length measuring part 100 will be described below. First, the outline of the whole will be described.
In
Since accuracy of measurement by the output pulse of the rotary encoder 106 is limited by pulse interval, a length Lin of the paper front end buried in the pulse interval is calculated, utilizing timing in which the front end of the paper 101 passes under the second edge sensor 108.
At this time, the [XOR] period of the outputs of the first edge sensor 107 and the second edge sensor 108 (the period in which the output of either sensor is H) is measured, whereby Δt1 in
Next, L3 is calculated from the output pulse of the rotary encoder 106. Then, a length Lout of the paper back end buried in the pulse interval is calculated, utilizing timing in which the back end of the paper 101 passes under the first edge sensor 107.
At this time, the [XOR] period of the outputs of the first edge sensor 107 and the second edge sensor 108 (the period in which the output of either sensor is H) is measured, whereby Δt2 in
Here, Lin+Lout+L3 is the paper length measured at the period in which both the output of the first edge sensor 107 and the output of the second edge sensor 108 are H, that is, the paper exists under the both sensors. Therefore, Lin+Lout+L3+L4 obtained by adding L4 (distance between edge sensors) that becomes the transport distance during passage under only one edge sensor to Lin+Lout+L3 is calculated as length in the transport direction of the paper 101.
As soon as the paper 101 approaches the length measuring part 100, processing shown in
In case that the output of only either sensor is H, the operation proceeds to a step S503. In case that the output of only either sensor is not H, the operation of the step S502 is repeated. In the step S503, the measurement of Δt1 in
Next, whether the outputs of both of the first edge sensor 107 and the second edge sensor 108 are H or not is determined (step S504). In case that the outputs of both edge sensors are H, the operation proceeds to a step S505. In case that the outputs of both sensors are not H, the operation in the step S504 is repeated. In the step S505, the measurement of Δt1 is completed, and count of the output pulses of the rotary encoder 106 is started. The count of the output pulses of the rotary encoder 106 is performed by the recording sheet length calculating part 326 in
After the step S505, the operation is proceeds to a step S506. In the step S506, passage time (ΔT1) from the start of the output pulse count of the rotary encoder 106 in the step S505 to first pulse rising or falling is measured. This measurement is performed by the leading end length calculating part 324 in
Next, from the Δt1 obtained in the step S505 and the value of L4 in
After the step S507, using ΔT1 obtained in the step S506, Lin=V1×ΔT1 is calculated, whereby Lin corresponding to the distance by which the paper moves at the ΔT1 period is found (step S508). Lin is the distance by which the paper moves from the time when the front end of the paper 101 passes under the second edge sensor 108 to the time when the output pulse of the rotary encoder 106 thereafter rises or falls firstly (at the period of ΔT1). The calculation of Lin is performed by the leading end length calculating part 324 in
The processing in the step S506 and the step 508 is equivalent to the calculation of Lin=(L4/Δt1)×ΔT1. Accordingly, the processing in the step S506 and the step 508 is processing for calculation of the moving distance Lin of the leading end portion of the paper 101 at the period ΔT1, using the period ΔT1 from the start of the paper detection by the second edge sensor 108 to rising or falling of a pulse wavelength outputted from the rotary encoder 106, and the period Δt1 in which the first edge sensor 107 detects the paper 101 but the second edge sensor does not detect the paper 101.
Next, whether the output of only either of the first edge sensor 107 and the second edge sensor 108 is H or not is determined (step S509). In case that the output of only either sensor is H, the measurement of Δt2 is started, and also the count of the output pulses from the rotary encoder 106 started in the step S505 is completed (step S510).
Next, while both of the first edge sensor 107 and the second edge sensor 108 are detecting the paper 101, the moving distance L3 of the paper 101 at the period in which the pulse count of the rotary encoder 106 is performed is calculated (step S511). Specifically, since the dimension corresponding to one pulse is known in advance, the pulse count number of the rotary encoder 106 at the above period is multiplied by the passage time in which its pulse count is obtained, which is obtained by the base clock included in the controller 321
Further, after the measurement of Δt2 in the step S510 has been started, first rising/falling of the output pulse from the rotary encoder 106 immediately before its measurement is detected, and the time when this rising/falling of the output pulse is produced is acquired. Then, a time interval ΔT2 between this time and the time when the measurement of the above Δt2 is started (namely, the time when the output of the second edge sensor 108 becomes from H to L) is measured (step S512). This measurement is performed by the transport speed calculating part 323 in
Next, whether the outputs of both of the first edge sensor 107 and the second edge sensor 108 are L or not is determined (step S513). In case that the outputs of the both sensor are L (the both sensors do not detect the paper), the measurement of Δt2 is completed (step S514). In case that the outputs are not so, the determination in the step S513 is repeated.
After the step S514, V2=(L4/Δt2) is calculated by the transport speed calculating part 323 in
Lout is the distance by which the paper moves from the time when the back end of the paper 101 passes under the first edge sensor 107 to the time when the output pulse of the rotary encoder 106 rises or falls at immediately back timing of its passage time (at the period of ΔT2).
The processing in the step S515 and the step S16 is equivalent to the calculation of Lout=(L4/Δt2)×ΔT2. Accordingly, the processing in the step S515 and the step S16 is processing for calculation of the moving distance Lout of the back end portion of the paper 101 at the period ΔT2, using the period ΔT2 from the completion of the paper detection by the first edge sensor 107 to rising or falling of a pulse wavelength outputted from the rotary encoder 106 immediately before the completion of the detection, and the period Δt2 in which the first edge sensor 107 does not detect the paper 101 but the second edge sensor 108 detects the paper 101.
Next, using Lin obtained in the step S508, L3 obtained in the step S511, Lout obtained in the step S516, and the value of L4 in
Next, the temperature information of the base board 109 is acquired by the output from the temperature sensor 110 (step S518). Then, on the basis of the temperature information of the base board 109, the value of L4 in L calculated in the step S517 is corrected (step S519). This correction is performed on the basis of a data table indicating the previously researched relation between the value of L4 and the temperature. Thereafter, processing of the sheet length measurement is completed (step S520). Thus, the length L in the transport direction of the paper 101 is measured.
As shown in
For example, as the speed in the periods of ΔT1 and ΔT2, the anticipated speed can be used. However, the periods of ΔT1 and ΔT2 are generally about tens μmsec, and the variation in speed in such the short period exists in level where averaging is impossible as shown in
According to the exemplary embodiment, the speed V1 in the period of ΔT1 in
Namely, as clear from the calculation expressions in the steps S507 and S508, Lin is expressed by Lin=(L4/Δt1)×ΔT1, in which L4 is constant (in this case, temperature dependence of L4 is ignored), and Δt1 and ΔT1 are actual measurement values. The speed variation shown in
From the above reason, in the technology of measuring the length of the transported recording material, the length of the recording material transported in the time below the pulse interval of the pulse signal output unit can be also calculated with high accuracy.
In case that a fine image such as a photographic image is formed by two-sided printing, there is demanding tendency for shift of images on the two sides in the paper transport direction. Further, in fine color image using comparatively much toner and image formation in which printing speed is high, there is tendency for the dimension of the sheet after fixing to change readily. In such the case, the demand for measurement accuracy of the above-mentioned Lin and Lout becomes also high. According to the exemplary embodiment, since the measurement accuracy of Lin and Lout can be heightened, the exemplary embodiment is superior in this point.
Further, in the exemplary embodiment, the influences of expansion and contraction of the base board due to the temperature can be corrected. Therefore, increase in measurement error due to the temperature change can be suppressed.
In the shown length measuring part 100, the rotational shaft 103 is located on the more upstream side than the pivot shaft 105, but the rotational shaft may be located on the more downstream side than the pivot shaft 105. Further, as long the length measuring part 100 is located on the downstream side of the fixing device 400, the length measuring part 100 does not need to be located on the transport path 314 but may be arranged on the more upstream side or the more downstream side than the transport path 314.
The present invention can be utilized in a measuring device of recording material length. Further, the invention can be utilized in an image forming apparatus which includes this measuring device of recording material length.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The exemplary embodiments are chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various exemplary embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
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